Attachment_0012_SPECIAL_PACKAGING_INSTRUCTION_FOR_OBJECTIVE_GUNNER_PROTECTION_KIT.pdf

PDF 736 KB Posted Dec 8, 2017

Attached to: Armor Hardware, Turret Systems, and Platform Integration Kits Federal contract opportunity
Solicitation number: W15QKN18R0004
Issued by: Department of the Army Materiel Command Contracting Command Picatinny Arsenal

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Written by GovTribe AI · Dec 31, 2023

This pre-solicitation notice announces an upcoming request for proposal for armor hardware, turret systems, and platform integration kits. The U.S. Army Contracting Command-New Jersey will issue the RFP on behalf of Project Manager Soldier Weapons. The RFP will have a 100% small business set-aside and result in up to three multiple award IDIQ contracts with a base period of one year and four one-year options. Technical data packages for objective gunner protection kits, combat vehicle turret assemblies, and vehicle integration kits will be provided as attachments to the solicitation with distribution limitations. Offerors must complete non-disclosure agreements to receive the technical data packages. The RFP is expected to be released on or about October 18, 2017 and require first article testing from awardees. Contractors must demonstrate the ability to produce up to 50 kits per month initially for each required configuration and related spares, and ramp up to a minimum of 300 kits per month within six months.

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Attachment 0012 SPECIAL PACKAGING INSTRUCTION FOR OBJECTIVE GUNNER PROTECTION KIT

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Other files for this federal contract opportunity

Other files attached to Armor Hardware, Turret Systems, and Platform Integration Kits, newest first.
File	Type	Posted
Attachment_0016_INDUSTRY_QUESTIONS_AND_GOVERNMENT_RESPONSES__4.pdf	PDF	Jan 18, 2018
W15QKN18R0004-0004.pdf	PDF	Jan 18, 2018
Attachment_0015_NOTIFICATION_AND_AUTHORIZATION_TO_RELEASE_CRIMINAL_INFORMATION_FOR_ENTRY.pdf	PDF	Jan 12, 2018
Attachment_0014_INDUSTRY_QUESTIONS_AND_GOVERNMENT_RESPONSES__3.pdf	PDF	Jan 12, 2018
W15QKN18R0004-0003.pdf	PDF	Jan 12, 2018
W15QKN18R0004-0002.pdf	PDF	Dec 19, 2017
Attachment_0013_INDUSTRY_QUESTIONS_AND_GOVERNMENT_RESPONSES__2.docx	DOCX document	Dec 19, 2017
W15QKN18R0004-0001.pdf	PDF	Dec 8, 2017
Attachment_0010_INDUSTRY_QUESTIONS_AND_GOVERNMENT_RESPONSES.docx	DOCX document	Dec 8, 2017

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SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information

Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subjected to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

2541-01-656-5071 170602 - / L17K3019

7. QUP / UNIT OF ISSUE 8. ICQ 9. UNIT PACK WT. (LB) (0.0) 10. UNIT PACK CU (CU.

FT.)(0.000)

11. UNIT PACK SIZE (INCHES)(00.0)

1 / EA 1316.0 62.871 67.0 X 47.0 X 34.5

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1, METHOD 10 1 SEE BLOCK 17 AND CONTINUATION SHEETS

13. CLEANING FOR DETAILED REQUIREMENTS

14. DRYING

15. PACKING

a. LEVEL A

MIL-STD-2073-1

b. LEVEL B

MIL-STD-2073-1

16. MARKING

MIL-STD-129 AND **

17. NOTES/DRAWINGS

A. GENERAL REQUIREMENTS:

SPECIFICATIONS, STANDARDS AND DRAWINGS LISTED HEREON OF THE ISSUE IN EFFECT ON DATE OF SOLICITATION FORM A PART OF THIS PACKAGING INSTRUCTION. THE APPLICABLE GENERAL AND REFERENCED REQUIREMENTS OF SPECIFICATION MIL-STD-2073-1 FORM PART OF THESE INSTRUCTIONS. UNLESS OTHERWISE SPECIFIED, MATERIALS WILL BE MINIMUM SIZE IN ACCORDANCE WITH MIL-STD-2073-1. WEIGHTS AND SIZES ARE ESTIMATED AND MAY VARY SLIGHTLY. INTERMEDIATE PACKAGING AND PACKING WILL BE IN ACCORDANCE WITH SPECIFICATION MIL-STD-2073-1 OR

AS OTHERWISE SPECIFIED HEREIN.

TOLERANCES SHALL BE IN ACCORDANCE WITH MATERIAL SPECIFICATIONS. INSPECTIONS, QUALITY PERFORMANCE AND TESTING REQUIREMENTS SHALL BE IN CONFORMANCE WITH APPENDIX G OF MIL-STD-2073-1, OR AS OTHERWISE

SPECIFIED.

* UNLESS OTHERWISE SPECIFIED, CLEANING AND DRYING SHALL BE IN ACCORDANCE WITH PARAGRAPH 5.2.1 OF MIL-

STD-2073-1.

IN ACCORDANCE WITH THE REQUIREMENTS OF INTERNATIONAL STANDARDS FOR PHYTOSANITARY MEASURES (ISPM) 15, THE FOLLOWING COMMERCIAL HEAT TREATMENT PROCESS HAS BEEN APPROVED BY THE AMERICAN LUMBER STANDARDS COMMITTEE (ALSC) AND IS REQUIRED FOR ALL WOOD PACKAGING MATERIAL (WPM). WPM IS DEFINED AS WOOD PALLETS, SKIDS, LOAD BOARDS, PALLET COLLARS, WOODEN BOXES, REELS, DUNNAGE, CRATES, FRAMES, AND CLEATS. PACKAGING MATERIALS EXEMPT FROM THE REQUIREMENTS ARE MATERIALS THAT HAVE UNDERGONE A MANUFACTURING PROCESS SUCH AS CORRUGATED FIBERBOARD, PLYWOOD, PARTICLEBOARD, VENEER AND ORIENTED STRAND BOARD. ALL WPM SHALL BE CONSTRUCTED FROM HEAT TREATED (HT TO 56 DEGREES CENTIGRADE FOR 30 MINUTES) LUMBER AND CERTIFIED BY AN ACCREDITED AGENCY RECOGNIZED BY THE ALSC IN ACCORDANCE WITH WOOD PACKAGING MATERIAL POLICY AND WOOD PACKAGING MATERIAL ENFORCEMENT REGULATIONS (SEE URL: HTTP://WWW.ALSC.ORG). ALL MATERIALS MUST INCLUDE CERTIFICATION MARKINGS IN ACCORDANCE WITH ALSC STANDARDS AND BE PLACED IN AN UNOBSTRUCTED AREA THAT WILL BE READILY VISIBLE TO INSPECTORS. PALLET MARKINGS SHALL BE APPLIED TO THE STRINGER OR BLOCK ON DIAGONALLY OPPOSITE SIDES AND ENDS OF THE PALLET AND BE CONTRASTING AND CLEARLY VISIBLE. ALL DUNNAGE USED IN CONFIGURING AND/OR SECURING THE LOAD SHALL ALSO COMPLY WITH ISPM 15 AND BE MARKED WITH AN ALSC APPROVED DUNNAGE STAMP.

FAILURE TO COMPLY WITH THE REQUIREMENTS OF THIS RESTRICTION MAY RESULT IN REFUSAL, DESTRUCTION, OR

TREATMENT OF MATERIALS AT THE POINT OF ENTRY.

WSC: MZ ITEM SIZE: 67.0 X 47.0 X 34.5 ITEM WEIGHT: 1316.0 APPROVED: JEFFREY E. VAN DERVEER

DISTRIBUTION STATEMENT A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

DD Form 2169, JUN 1997 Previous editions are obsolete Page 1 of 17 Pages

SPECIAL PACKAGING INSTRUCTION (CONTINUATION SHEET) Form Approved

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

2541-01-656-5071 170602 - / L17K3019

17. NOTES/DRAWINGS

** KIT OR SET COMPONENTS SHALL BE SEGREGATED AND IDENTIFIED BY PART NUMBER (PN) OR NSN. IDENTIFICATION SHALL BE ACCOMPLISHED BY DATA TAG I.A.W. A-A-59622 OR INK STAMPED PN ON THE ITEM. IF DATA TAG IS USED, THE TAG SHALL PROVIDE THE PART NUMBER, NOMENCLATURE, AND QUANTITY OF THE ITEM. INK STAMPED PN ON THE ITEM WILL SERVE AS THE LABEL FOR PAINTED ITEMS. INK STAMPED ITEMS MUST NOT BE COVERED BY UNIT PACKAGE SO AS TO HIDE THE INK STAMP UNLESS LABEL IS USED ON UNIT PACKAGE. CUSHIONING IS APPLIED TO PROTECT THE PAINTED SURFACE WITHIN THE SHIPPING CONTAINER FOR SUCH ITEMS. REFERENCE DOCUMENT IS MIL-STD-129. INK STAMP OF

PN MUST BE VERIFIED BY PACKERS TO ENSURE ACCURACY AND LEGIBILITY.

B. CONTAINER CONTENTS:

1. THE OBJECTIVE GUNNER PROTECTION KIT (13063370) CONSISTS OF THE FOLLOWING ITEMS:

ITEM

PART NUMBER

NOMENCLATURE

QUANTITY PER KIT

NOTES

1 13014373 ARMOR PANEL, LEFT 1 CUSHIONED ITEM

2 13014372 ARMOR PANEL, RIGHT 1 CUSHIONED ITEM

3 13034680 ASSEMBLY, AMMOBOX, NEPTUNE 1 CUSHIONED ITEM

4 13014379 BRACKET, LEFT FRONT, OUTER 1 SEE SECTION C.1.

5 13014381 BRACKET, POINT 1 SEE SECTION C.1.

6 13014375 BRACKET, REAR CORNER 2 CUSHIONED ITEM

7 13021095 BRACKET, RIGHT FRONT, INNER 1 SEE SECTION C.1.

8 13014388 BRACKET, SIDE 2 SEE SECTION C.1.

9 13034696 COVER, WIRE, AMMO, PLATFORM 1 CUSHIONED ITEM

10 13063372 FASTENER KIT, OGPK 1 SEE SECTION C.2.

11 13014403 GROMMET, RUBBER 1 SEE SECTION C.2.

12 13034713 HANDLE, OGPK, IMPROVED 2 SEE SECTION C.2.

13 13048311 HATCH BRACKET KIT, OGPK 1

VENDOR PACKED

CORRUGATED BOX

13.0” X 12.0” X 3.0”

14 13023999 INTEGRATED TURRET DRIVE

SYSTEM (ITDS) KIT 1 VENDOR PACKED WOOD

BOX = 47.0” X 26.0” X 16.0”

15 13063376 KIT, GUNNER ACCESSORY

PACKAGE (GAP) 1

VENDOR PACKED

CORRUGATED BOX

59.0” X 26.0” X 8.0”

16 13014416 M4 BRACKET ASSEMBLY, FRONT 1 SEE SECTION C.1.

17 13014405 M4 BRACKET, REAR 1 SEE SECTION C.1.

18 13018190 O-GPK FRONT SHIELD KIT 1 SEE SECTION B.2.

19 13014378 PANEL, FRONT 1 CUSHIONED ITEM

20 13034679 PANEL, REAR, NEPTUNE 1 CUSHIONED ITEM

21 57K3214 PARTS KIT, MIRROR ASSEMBLY,

REARVIEW 1

VENDOR PACKED

CORRUGATED BOX

12.0” X 5.0” X 15.0”

TABLE 1 – CONTAINER CONTENTS

DD Form 2169, JUN 1997 Previous editions are obsolete Page 2 of 17 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

2541-01-656-5071 170602 - / L17K3019

17. NOTES/DRAWINGS

1. THE OBJECTIVE GUNNER PROTECTION KIT (13063370) CONSISTS OF THE FOLLOWING ITEMS (CONT.):

22 13014413 PICATINNY SEAT ASSEMBLY 1

VENDOR PACKED

CORRUGATED BOX

25.0” X 9.5” X 4.5”

23 13042522 PLACARD, STOWAGE 1 INSTALLED ON ITEM NO. 20

24 13014382 PLATE, SEAM 2 CUSHIONED ITEM

25 13042521 SPACER, UNTHREADED, STEEL 1 SEE SECTION C.2.

26 13063373 TAG, DATA, IUID, OGPK 1 INSTALLED ON ITEM NO. 20

27 13038547 TIE-DOWN, AMMUNITION (ATD), 42IN 3 SEE SECTION C.5.

28 13044307 TIE-DOWN, AMMUNITION (ATD), 48IN 1 SEE SECTION C.5.

29 13014399 WINDOW BRACKET ASSEMBLY,

LONG 10 SEE SECTION C.3.

30 13014398 WINDOW BRACKET ASSEMBLY,

SHORT 10 SEE SECTION C.3.

31 13014384 WINDOW, LARGE 5 SEE SECTION C.4.

32 13014376 PLATE, BASE, THIN 1 CUSHIONED ITEM

TABLE 1 – CONTAINER CONTENTS (CONT.)

2. THE OGPK FRONT SHIELD KIT (13018190) CONSISTS OF THE FOLLOWING ITEMS:

1 13014377 SLEEVE, BEARING 1 CORRUGATED BOX:

8.0” X 4.0” X 4.0”

2 13014390 WINDOW, FRONT RIGHT 1 SEE SECTION C.4.

3 13014393 WINDOW, FRONT LEFT 1 SEE SECTION C.4.

4 13014407 PINTLE ADAPTER KIT 1 CORRUGATED BOX:

17.5” X 10.8” X 7.8”

5 13014411 WINDOW BRACKET ASSEMBLY, TOP 2 SEE SECTION C.3.

6 13014412 WINDOW BRACKET ASSEMBLY,

BOTTOM 2 SEE SECTION C.3.

7 13014420 SHIELD, FRONT 1 CUSHIONED ITEM

8 13012518 OGPK ENHANCED STANDARD

ANGLE BRACKET 1 SEE SECTION C.1.

9 13063378 FASTENER KIT, O-GPK FRONT

SHIELD KIT 1 SEE SECTION C.2.

TABLE 2 – OGPK FRONT SHIELD KIT CONTENTS

DD Form 2169, JUN 1997 Previous editions are obsolete Page 3 of 17 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

2541-01-656-5071 170602 - / L17K3019

C. ITEM PROTECTION REQUIREMENTS:

1. BRACKET BOX: ASSEMBLE THE ITEMS LISTED IN TABLE 3 BELOW. CUSHION EACH ITEM WITH MATERIAL IN ACCORDANCE WITH ONE OF THE FOLLOWING SPECIFICATIONS: PPP-C-795, CELLULAR PLASTIC FILM, CUSHIONING; A-A-3129, OPEN CELL PLASTIC CUSHIONING, PPP-C-1797, POLYPROPYLENE FOAM CUSHIONING; A- A-59136, POLYETHYLENE FOAM CUSHIONING. ENSURE THERE IS A MINIMUM OF 0.25 INCHES OF CUSHIONING MATERIAL BETWEEN EACH ITEM TO PREVENT CONTACT DAMAGE. SECURE CUSHIONING MATERIAL WITH TAPE IN ACCORDANCE WITH ASTM D6123/D6123M. DO NOT ALLOW TAPE TO CONTACT ITEM. ONCE ALL ITEMS ARE WRAPPED IN CUSHIONING MATERIAL, CONSOLIDATE WITHIN A CORRUGATED CONTAINER IN ACCORDANCE WITH ASTM D5118/D5118M, STYLE RSC, GRADE W5c WITH INTERNAL DIMENSIONS OF 16.5” X 12.0” X 8.0”. CLOSURE OF

THE CONTAINER SHALL BE IN ACCORDANCE WITH ASTM D1974/D1974M, SEALING METHOD B.

QUANTITY

1 13014379 BRACKET, LEFT FRONT, OUTER 1

2 13014381 BRACKET, POINT 1

3 13021095 BRACKET, RIGHT FRONT, INNER 1

4 13014388 BRACKET, SIDE 2

5 13014416 M4 BRACKET ASSEMBLY, FRONT 1

6 13014405 M4 BRACKET, REAR 1

7 13012518 OGPK ENHANCED STANDARD

ANGLE BRACKET 1

TABLE 3 – BRACKET BOX CONTENTS

2. FASTENER BOX: HARDWARE LISTED IN TABLE 4, BELOW, WILL BE CONSOLIDATED IN A CONTAINER

CONFORMING TO ASTM D5118/D5118M, STYLE RSC, GRADE W5c WITH INTERNAL DIMENSIONS OF 12.0” X 12.0” X 12.0”. EACH PART NUMBER (GROUPED) OF HARDWARE WILL BE BAGGED SEPARATELY IN A BAG CONFORMING TO MIL-DTL-117, TYPE III, CLASS B, OR RESEALABLE BAG WITH THICKNESS A MINIMUM OF 4 MILS. EACH INDIVIDUAL BAG SHALL BE IDENTIFIED WITH PART NUMBER, NOMENCLATURE AND QUANTITY ON THE EXTERIOR OF THE BAG. CONTAINER CONTAINING ALL HARDWARE SHALL INCLUDE A CONTENTS LIST PLACED WITHIN THE

BOX. CONTAINER SHALL BE MARKED TO IDENTIFY IT AS “FASTENER KIT”.

1 13014403 GROMMET, RUBBER 1

2 13034713 HANDLE, OGPK, IMPROVED 2

3 13042521 SPACER, UNTHREADED, STEEL 1

4 13063378 FASTENER KIT, O-GPK FRONT SHIELD KIT CONTENTS LISTED

(4A-4F)

4A 13063378-1 NUT, SELF-LOCKING, HEXAGON, 3/8-16 UNC 6

4B 13063378-2 SCREW, SET, SQUARE HEAD, CUP POINT, 3/8-24 X 1.00 4

4C 13063378-3 WASHER, LOCK, HELICAL SPRING, 3/8 22

TABLE 4 – FASTENER KIT CONTENTS

DD Form 2169, JUN 1997 Previous editions are obsolete Page 4 of 17 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

2. FASTENER BOX (CONT.)

4D 13063378-4 WASHER, PLAIN, TYPE A, 3/8” WIDE 12

4E 13063378-5 SCREW, CAP, HEX, 3/8-16 UNC X 0.625 12

4F 13063378-6 SCREW, CAP, HEX, 3/8-16 UNC X 1.50 FULLY THREADED 8

5 13063372 FASTENER KIT, OGPK CONTENTS LISTED

(5A-5V)

5A 13063372-1 NUT, SELF-LOCKING, HEXAGON, 5/16-18 UNC 4

5B 13063372-2 NUT, SELF-LOCKING, HEXAGON, 3/8-16 UNC 32

5C 13063372-3 NUT, SELF-LOCKING, HEXAGON, 1/2-13 UNC 12

5D 13063372-4 WASHER, LOCK, HELICAL SPRING, 5/16 64

5E 13063372-5 WASHER, LOCK, HELICAL SPRING, 3/8 51

5F 13063372-6 WASHER, LOCK, HELICAL SPRING, 1/2 12

5G 13063372-7 WASHER, PLAIN, 5/16 WIDE 8

5H 13063372-8 WASHER, PLAIN, 3/8 WIDE 83

5I 13063372-9 WASHER, PLAIN, 1/2 WIDE 24

5J 13063372-10 SCREW, CAP, HEX 5/16-18 UNC X 0.625 FULLY THREADED 60

5K 13063372-11 SCREW, CAP, HEX 5/16-18 UNC X 1.50 FULLY THREADED 4

5L 13063372-12 SCREW, CAP, HEX 3/8-16 UNC X 4.75 6

5M 13063372-13 SCREW, CAP, HEX 3/8-16 UNC X 5.00 1

5N 13063372-14 SCREW, CAP, HEX 3/8-16 UNC X 1.00 FULLY THREADED 8

5O 13063372-15 SCREW, CAP, HEX 3/8-16 UNC X 1.25 FULLY THREADED 4

5P 13063372-16 SCREW, CAP, HEX 3/8-16 UNC X 1.50 FULLY THREADED 23

5Q 13063372-17 SCREW, CAP, HEX 3/8-16 UNC X 2.00 FULLY THREADED 2

5R 13063372-18 SCREW, CAP, HEX 3/8-16 UNC X 2.50 FULLY THREADED 2

5S 13063372-19 SCREW, CAP, HEX 3/8-16 UNC X 3.75 FULLY THREADED 1

5T 13063372-20 SCREW, CAP, HEX 1/2-13 UNC X 1.75 FULLY THREADED 6

5U 13063372-21 SCREW, CAP, HEX 1/2-13 UNC X 2.00 FULLY THREADED 6

5V 13063372-22 SCREW, CAP, HEX 3/8-24 UNF X 1.00 FULLY THREADED 4

TABLE 4 – FASTENER KIT CONTENTS (CONT.)

DD Form 2169, JUN 1997 Previous editions are obsolete Page 5 of 17 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

2541-01-656-5071 170602 - / L17K3019

17. NOTES/DRAWINGS

3. WINDOW BRACKET BOX: ASSEMBLE THE ITEMS LISTED IN TABLE 5 BELOW. CUSHION EACH ITEM WITH MATERIAL IN ACCORDANCE WITH ONE OF THE FOLLOWING SPECIFICATIONS: PPP-C-795, CELLULAR PLASTIC FILM, CUSHIONING; A-A-3129, OPEN CELL PLASTIC CUSHIONING, PPP-C-1797, POLYPROPYLENE FOAM CUSHIONING; A-A-59136, POLYETHYLENE FOAM CUSHIONING. ENSURE THERE IS A MINIMUM OF 0.25 INCHES OF CUSHIONING MATERIAL BETWEEN EACH ITEM TO PREVENT CONTACT DAMAGE. SECURE CUSHIONING MATERIAL WITH TAPE IN ACCORDANCE WITH ASTM D6123/D6123M. DO NOT ALLOW TAPE TO CONTACT ITEM. ONCE ALL ITEMS ARE WRAPPED IN CUSHIONING MATERIAL, CONSOLIDATE WITHIN A CORRUGATED CONTAINER IN ACCORDANCE WITH ASTM D5118/D5118M, STYLE RSC, GRADE W5c WITH INTERNAL DIMENSIONS OF 15.0” X 12.5” X 8.0”. CLOSURE OF THE CONTAINER SHALL BE IN ACCORDANCE WITH ASTM D1974/D1974M, SEALING METHOD B.

1 13014399 WINDOW BRACKET ASSEMBLY, LONG 10

2 13014398 WINDOW BRACKET ASSEMBLY, SHORT 10

3 13014411 WINDOW BRACKET ASSEMBLY, TOP 2

4 13014412 WINDOW BRACKET ASSEMBLY, BOTTOM 2

TABLE 5 – WINDOW BRACKET BOX CONTENTS

4. WINDOW BOX:

WINDOW BOX, OGPK CONTAINS THE FOLLOWING ITEMS:

PER KIT

A 13014384 WINDOW, LARGE 5

B 13014390 WINDOW, FRONT RIGHT 1

C 13014393 WINDOW, FRONT LEFT 1

TABLE 6 – WINDOW BOX CONTENTS

A. CONTAINER REQUIREMENT: CONTAINER WILL BE CONSTRUCTED IN ACCORDANCE WITH THIS SPECIAL PACKAGING INSTRUCTION AND ASTM D6880/D6880M, CLASS 1, STYLE 1. INSIDE DIMENSIONS SHALL BE 16.50 X 13.25” X 13.00”. WOOD USED SHALL BE OF MINIMUM THICKNESS 0.75”. TWO PIECES OF WOOD (14.75 X 3.50 X 1.50) WILL BE USED AS A SPACER ON THE BOTTOM OF THE CONTAINER TO ALLOW SPACE FOR HANDLING. THESE SPACERS SHOULD RUN THE FULL WIDTH AND BE EVENLY SPACED ALONG THE LONGEST EDGE OF THE

CONTAINER. (SEE FIGURE 1 FOR SPACER LOCATION).

FIGURE 1 (SPACER LOCATION)

DD Form 2169, JUN 1997 Previous editions are obsolete Page 6 of 17 Pages

SPACERS

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

B. BLOCKING AND CUSHIONING: SIX PIECES OF 400 HOMASOTE MATERIAL OR EQUIVALENT [DENSITY = 24-26 LB/FT3, APPROXIMATE DIMENSIONS = 4 x (14.75” X 2.00” X 0.50”), 2 x (10.00” X 2.00” X 0.50”)] SHOULD BE USED AS BLOCKING TO RESTIRCT MOVEMENT OF THE GLASS INSIDE THE CONTAINER. ONE PIECE SHOULD BE ON EACH INTERIOR WALL OF THE CONTAINER AND TWO PIECES ON THE INTERIOR FLOOR (FOR LOCATIONS AND ORIENTATION OF THE BLOCKING, SEE FIGURE 2). BLOCKING SHOULD BE ATTACHED TO INTERIOR SURFACES OF

THE CONTAINER USING ADHESIVE IAW A-A-59692.

FIGURE 2 (TOP VIEW)

C. BLOCKING AND CUSHIONING (CONT.): ONE SHEET OF POLYETHYLENE FOAM, 2 LB. DENSITY, (15.50” X 12.00” X 0.125”) SHALL BE USED AS CUSHIONING BETWEEN THE GLASS EDGES AND THE LID OF THE CONTAINER. (FOR

CUSHIONING LOCATION, SEE FIGURE 4).

D. CONSOLIDATION OF ITEMS: USE ADHESIVE TO FIT HOMASOTE BLOCKING MATERIAL IN POSITION AS SEEN IN

FIGURE 2. ALLOW ADEQUATE CURING TIME FOR THE ADHESIVE TO ENSURE A SOLID BOND.

ONCE HOMASOTE BLOCKING IS INSTALLED, PLACE CORK CUSHIONING PADS IN THE CORNERS AND CENTER OF THE STRIKE FACES OF THE FOLLOWING ITEMS: 2X WINDOW, LARGE (13014384); AND 1 X WINDOW, FRONT RIGHT (13014390). ONCE THE CORK PADS ARE INSTALLED, PLACE ALL ITEMS INTO THE CONTAINER IN THE ORIENTATIONS SHOWN IN FIGURE 3 (GLASS ORIENTATION) AND FIGURE 4 (PACKAGING EXPLODE VIEW).

ENSURE CORRUGATED BLOCKING MATERIAL IS IN PLACE BETWEEN THE STRIKE FACE OF THE EXTERIOR WINDOW, LARGE (13014384) AND THE HOMOSOTE BLOCKING MATERIAL, AND THE POLYETHYLENE SHEET IS IN

PLACE BETWEEN THE GLASS AND THE CONTAINER LID.

E. CLOSURE: CLOSURE OF CONTAINER WILL BE WITH DRY WALL SCREWS THROUGH TOP INTO CONTAINER

SIDEWALLS.

DD Form 2169, JUN 1997 Previous editions are obsolete Page 7 of 17 Pages

HOMASOTE

MATERIAL

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

(DENOTES STRIKE FACE)

FIGURE 3 (GLASS ORIENTATION)

LETTER NOMENCLATURE QUANTITY

A WINDOW, FRONT LEFT (13014393) 1

B WINDOW, FRONT RIGHT (13014390) 1

C WINDOW, LARGE (13014384) 5

DD Form 2169, JUN 1997 Previous editions are obsolete Page 8 of 17 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

FIGURE 4 (PACKAGING EXPLODE VIEW)

LETTER NOMENCLATURE QUANTITY

A CONTAINER 1

B 400 HOMASOTE BLOCKING MATERIAL 6

C WINDOW, FRONT LEFT (13014393) 1

D WINDOW, FRONT RIGHT (13014390) 1

E WINDOW, LARGE (13014384) 5

F CORK CUSHIONING PADS 16

G CORRUGATED BLOCKING MATERIAL 1

H POLYETHYLENE FOAM SHEET 1

I CONTAINER LID 1

DD Form 2169, JUN 1997 Previous editions are obsolete Page 9 of 17 Pages

G H

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

5. AMMUNITION TIE-DOWN (ATD) BOX: ITEMS LISTED IN TABLE 7, BELOW, WILL BE CONSOLIDATED IN A CONTAINER CONFORMING TO ASTM D5118/D5118M, STYLE RSC, GRADE W5c WITH INTERNAL DIMENSIONS OF 8.0” X 8.0” X 8.0”.

EACH ITEM SHALL BE BAGGED SEPARATELY IN A BAG CONFORMING TO MIL-DTL-117, TYPE III, CLASS B, OR RESEALABLE BAG WITH THICKNESS A MINIMUM OF 4 MILS. EACH INDIVIDUAL BAG SHALL BE IDENTIFIED WITH PART NUMBER, NOMENCLATURE AND QUANTITY ON THE EXTERIOR OF THE BAG. CONTAINER CONTAINING ALL ITEMS SHALL INCLUDE A CONTENTS LIST PLACED WITHIN THE BOX. CONTAINER SHALL BE MARKED TO IDENTIFY

IT AS “AMMUNITION TIE-DOWNS”.

1 13038547 TIE-DOWN, AMMUNITION (ATD), 42 IN. 3

2 13044307 TIE-DOWN, AMMUNITION (ATD), 48 IN. 1

TABLE 7 – AMMUNITION TIE-DOWN BOX CONTENTS

6. ARMOR PANEL, LEFT (13014373): PLATE SHALL BE COVERED IN ONE OF THE FOLLOWING CUSHIONING

MATERIALS: DURING LOADING OPERATION OF SHIPPING BOX: PPP-C-795, CELLULAR PLASTIC FILM, CUSHIONING;

A-A-3129, OPEN CELL PLASTIC CUSHIONING, PPP-C-1797, POLYPROPYLENE FOAM CUSHIONING; A-A-59136, POLYETHYLENE FOAM CUSHIONING. ENSURE THERE IS A MINIMUM OF 1 LAYER OF CUSHIONING MATERIAL (0.25” THICK) BETWEEN EACH PLATE TO PREVENT CONTACT DAMAGE BETWEEN PLATES DURING TRANSIT. INK

STAMPED PN ON THE ITEM WILL SERVE AS THE LABEL FOR PAINTED ITEMS.

7. ARMOR PANEL, RIGHT (13014372): PLATE SHALL BE COVERED IN ONE OF THE FOLLOWING CUSHIONING

MATERIALS DURING LOADING OPERATION OF SHIPPING BOX: PPP-C-795, CELLULAR PLASTIC FILM, CUSHIONING;

STAMPED PN ON THE ITEM WILL SERVE AS THE LABEL FOR PAINTED ITEMS.

8. ASSEMBLY, AMMOBOX, NEPTUNE (13034680): ITEM SHALL BE COVERED IN ONE OF THE FOLLOWING CUSHIONING MATERIALS DURING LOADING OPERATION OF SHIPPING BOX: PPP-C-795, CELLULAR PLASTIC FILM, CUSHIONING; A-A-3129, OPEN CELL PLASTIC CUSHIONING, PPP-C-1797, POLYPROPYLENE FOAM CUSHIONING; A- A-59136, POLYETHYLENE FOAM CUSHIONING. ENSURE THERE IS A MINIMUM OF 1 LAYER OF CUSHIONING MATERIAL (0.25” THICK) BETWEEN EACH PLATE TO PREVENT CONTACT DAMAGE BETWEEN PLATES DURING

TRANSIT. INK STAMPED PN ON THE ITEM WILL SERVE AS THE LABEL FOR PAINTED ITEMS.

9. BRACKET, REAR CORNER (13014375): ITEMS SHALL BE WRAPPED TOGETHER IN QUANTITIES PER PACKING LIST IN ONE OF THE FOLLOWING MATERIALS: PPP-C-795, CELLULAR PLASTIC FILM, CUSHIONING; A-A-3129, OPEN CELL PLASTIC CUSHIONING, PPP-C-1797, POLYPROPYLENE FOAM CUSHIONING; A-A-59136, POLYETHYLENE FOAM CUSHIONING. ENSURE THERE IS A MINIMUM OF 1 LAYER, 0.25” THICK, OF CUSHIONING MATERIAL BETWEEN EACH ITEM TO PREVENT CONTACT DAMAGE BETWEEN PLATES DURING TRANSIT. SECURE CUSHIONING MATERIAL WITH TAPE IN ACCORDANCE WITH ASTM D6123. DO NOT ALLOW TAPE TO CONTACT ITEM ITSELF. PN, & QTY SHALL BE APPLIED AS MINIMUM LABEL REQUIREMENT.

10. COVER, WIRE, AMMO, PLATFORM (13034696): ITEM SHALL BE INDIVIDUALLY WRAPPED IN ONE OF THE FOLLOWING MATERIALS: PPP-C-795, CELLULAR PLASTIC FILM, CUSHIONING; A-A-3129, OPEN CELL PLASTIC CUSHIONING, PPP-C-1797, POLYPROPYLENE FOAM CUSHIONING; A-A-59136, POLYETHYLENE FOAM CUSHIONING.

ENSURE THERE IS A MINIMUM OF 1 LAYER, 0.25” THICK, OF CUSHIONING MATERIAL BETWEEN EACH ITEM TO PREVENT CONTACT DAMAGE BETWEEN PLATES DURING TRANSIT. SECURE CUSHIONING MATERIAL WITH TAPE IN ACCORDANCE WITH ASTM D6123. DO NOT ALLOW TAPE TO CONTACT ITEM ITSELF. PN, & QTY SHALL BE

APPLIED AS MINIMUM LABEL REQUIREMENT.

DD Form 2169, JUN 1997 Previous editions are obsolete Page 10 of 17 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

11. HATCH BRACKET KIT, OGPK (13048311): ITEM IS CONTRACTOR PACKED AND SHALL NOT BE REPACKED.

EXTERIOR CONTAINER SHALL BE A FIBERBOARD CONTAINER IN ACCORDANCE WITH ASTM D5118/D5118M, STYLE RSC, GRADE W5c. DIMENSIONS OF CONTAINER SHALL BE 13.0” X 12.0” X 3.0”. PN, & QTY SHALL BE APPLIED AS

MINIMUM LABEL REQUIREMENT.

12. INTEGRATED TURRET DRIVE SYSTEM (ITDS) KIT (13023999): ITEM IS CONTRACTOR PACKED AND SHALL NOT BE

REPACKED. EXTERIOR CONTAINER SHALL BE A WOODEN CONTAINER IN ACCORDANCE WITH ASTM

D6880/D6880M OR ASTM D6251/D6251M, DESIGNED FOR WORLDWIDE SHIPMENT. DIMENSIONS OF CONTAINER

SHALL BE 47.00” X 26.00” X 16.00”.

13. KIT, GUNNER ACCESSORY PACKAGE (GAP) (13063376): ITEM IS CONTRACTOR PACKED AND SHALL NOT BE REPACKED. EXTERIOR CONTAINER SHALL BE A FIBERBOARD CONTAINER IN ACCORDANCE WITH ASTM D5118/D5118M, STYLE RSC, GRADE W5c. DIMENSIONS OF CONTAINER SHALL BE 59.0” X 26.0” X 8.0”. PN, & QTY

SHALL BE APPLIED AS MINIMUM LABEL REQUIREMENT.

14. PANEL, FRONT (13014378): ITEM SHALL BE WRAPPED IN ONE OF THE FOLLOWING CUSHIONING MATERIALS:

PPP-C-795, CELLULAR PLASTIC FILM, CUSHIONING; A-A-3129, OPEN CELL PLASTIC CUSHIONING, PPP-C-1797, POLYPROPYLENE FOAM CUSHIONING; A-A-59136, POLYETHYLENE FOAM CUSHIONING. ENSURE THERE IS A MINIMUM OF 0.25” OF CUSHIONING MATERIAL BETWEEN ITEMS TO PREVENT CONTACT DAMAGE BETWEEN PLATES DURING TRANSIT. SECURE CUSHIONING MATERIAL WITH TAPE IN ACCORDANCE WITH ASTM D6123/D6123M. DO NOT ALLOW TAPE TO CONTACT ITEM ITSELF. PN, & QTY SHALL BE APPLIED AS MINIMUM

LABEL REQUIREMENT.

15. PANEL, REAR, NEPTUNE (13034679): PLATE SHALL BE COVERED IN ONE OF THE FOLLOWING CUSHIONING MATERIALS: DURING LOADING OPERATION OF SHIPPING BOX: PPP-C-795, CELLULAR PLASTIC FILM, CUSHIONING;

A-A-3129, OPEN CELL PLASTIC CUSHIONING, PPP-C-1797, POLYPROPYLENE FOAM CUSHIONING; A-A-59136, POLYETHYLENE FOAM CUSHIONING. ENSURE THERE IS A MINIMUM OF 0.25” OF CUSHIONING MATERIAL BETWEEN ITEMS TO PREVENT CONTACT DAMAGE BETWEEN PLATES DURING TRANSIT. INK STAMPED PN ON THE

ITEM WILL SERVE AS THE LABEL FOR PAINTED ITEMS.

16. PARTS KIT, MIRROR ASSEMBLY, REARVIEW (57K3214): ITEM IS CONTRACTOR PACKED AND SHALL NOT BE REPACKED. EXTERIOR CONTAINER SHALL BE A FIBERBOARD CONTAINER IN ACCORDANCE WITH ASTM D5118/D5118M, STYLE RSC, GRADE W5c. DIMENSIONS OF CONTAINER SHALL BE 12.0” X 5.0” X 15.0”. PN, & QTY

17. PICATINNY SEAT ASSEMBLY (13014413): ITEM IS CONTRACTOR PACKED AND SHALL NOT BE REPACKED.

EXTERIOR CONTAINER SHALL BE A FIBERBOARD CONTAINER IN ACCORDANCE WITH ASTM D5118/D5118M, STYLE RSC, GRADE W5c. DIMENSIONS OF CONTAINER SHALL BE 25.0” X 9.5” X 4.5”.

18. PLACARD, STOWAGE (13042522): ENSURE THAT PLACARD, STOWAGE IS INSTALLED ON PANEL, REAR, NEPTUNE

(13034679) PRIOR TO PACKING IN THE CONSOLIDATION CONTAINER.

19. PLATE, SEAM (13014382): PLATES SHALL BE COVERED IN ONE OF THE FOLLOWING CUSHIONING MATERIALS:

DURING LOADING OPERATION OF SHIPPING BOX: PPP-C-795, CELLULAR PLASTIC FILM, CUSHIONING; A-A-3129, OPEN CELL PLASTIC CUSHIONING, PPP-C-1797, POLYPROPYLENE FOAM CUSHIONING; A-A-59136, POLYETHYLENE FOAM CUSHIONING. ENSURE THERE IS A MINIMUM OF 0.25” OF CUSHIONING MATERIAL BETWEEN ITEMS TO PREVENT CONTACT DAMAGE BETWEEN PLATES DURING TRANSIT. INK STAMPED PN ON THE ITEM WILL SERVE

AS THE LABEL FOR PAINTED ITEMS.

20. TAG, DATA, IUID, OGPK (13063373): ENSURE THAT TAG, DATA, IUID, OGPK IS INSTALLED ON PANEL, REAR, NEPTUNE (13034679) PRIOR TO PACKING IN THE CONSOLIDATION CONTAINER.

DD Form 2169, JUN 1997 Previous editions are obsolete Page 11 of 17 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

21. PLATE, BASE, THIN (13014376): PLATE SHALL BE COVERED IN ONE OF THE FOLLOWING CUSHIONING MATERIALS:

AS THE LABEL FOR PAINTED ITEMS.

22. SLEEVE, BEARING (13014377): ITEM SHALL BE WRAPPED IN MIL-P-3420 VCI PAPER OR MIL-DTL-117 CLASS B VCI

BAG SEALED, THEN ONE OF THE FOLLOWING MATERIALS: PPP-C-795, CELLULAR PLASTIC FILM, CUSHIONING; A- A-3129, OPEN CELL PLASTIC CUSHIONING, PPP-C-1797, POLYPROPYLENE FOAM CUSHIONING; A-A-59136, POLYETHYLENE FOAM CUSHIONING. ENSURE THERE IS A MINIMUM OF 1 LAYER OF CUSHIONING MATERIAL AROUND THE ITEM. SECURE CUSHIONING MATERIAL WITH TAPE IN ACCORDANCE WITH ASTM D6123/D6123M. DO NOT ALLOW TAPE TO CONTACT ITEM. PLACE INTO CONTAINER IN ACCORDANCE WITH ASTM D5118/D5118M, STYLE RSC, GRADE W5c. CLOSE IN ACCORANCE WITH ASTM D1974/D1974M, SEALING METHOD B. PN, & QTY

23. PINTLE ADAPTER KIT (13014407): ITEM IS CONTRACTOR PACKED AND SHALL NOT BE REPACKED. EXTERIOR CONTAINER SHALL BE A FIBERBOARD CONTAINER IN ACCORDANCE WITH ASTM D5118/D5118M, STYLE RSC, GRADE W5c. DIMENSIONS OF CONTAINER SHALL BE 17.5” X 10.8” X 7.8”.

24. SHIELD, FRONT (13014420): PLATE SHALL BE COVERED IN ONE OF THE FOLLOWING CUSHIONING MATERIALS:

PPP-C-795, CELLULAR PLASTIC FILM, CUSHIONING; A-A-3129, OPEN CELL PLASTIC CUSHIONING, PPP-C-1797, POLYPROPYLENE FOAM CUSHIONING; A-A-59136, POLYETHYLENE FOAM CUSHIONING. ENSURE THERE IS A MINIMUM OF 1 LAYER OF CUSHIONING MATERIAL BETWEEN ITEMS TO PREVENT CONTACT DAMAGE BETWEEN PLATES DURING TRANSIT. SECURE CUSHIONING MATERIAL WITH TAPE IN ACCORDANCE WITH ASTM D6123/D6123M. DO NOT ALLOW TAPE TO CONTACT ITEM. INK STAMPED PN ON THE ITEM WILL SERVE AS THE

LABEL FOR PAINTED ITEMS.

D. CONSOLIDATION CONTAINER REQUIREMENTS:

SPECIFICATION ASTM D6251/D6251M, TYPE III, CLASS 2, STYLE A

INTERNAL DIMENSIONS 64.00” X 44.00” X 28.00”

MINIMUM PANEL THINKNESS 0.75” – 3/4“

SKID SIZE REQUIRED 4” X 4” (NOM)

MINIMUM NUMBER OF SKIDS 3

CLEAT SIZE REQUIRED 1” X 4” (NOM)

CLEAT REQUIREMENT INTERMEDIATE CLEATS REQUIRED

CLEATS REQUIRED FOR BOTH TOP AND BOTTOM PANELS

ASSEMBLY / HARDWARE WOOD OR DRYWALL SCREWS

TABLE 8 – CONSOLIDATION CONTAINER

E. BLOCKING AND BRACING:

THE FOLLOWING TABLE (TABLE 9) LISTS WHAT MATERIALS WILL BE REQUIRED TO BLOCK AND BRACE THE ITEMS WITHIN THE CONTAINER. BLOCKING AND BRACING SHALL BE SECURED TO EITHER THE FLOOR OR SIDEWALLS OF THE CONSOLIDATION CONTAINER USING WOOD OR DRYWALL SCREWS. SEE CONSOLIDATION STEPS AND FIGURES BELOW FOR DETAILS OUTLINING BLOCKING AND BRACING PLACEMENT AND ORIENTATION. NOTE: BLOCKING AND BRACING SHALL BE WRAPPED IN CUSHIONING MATERIALS SPECIFIED IN SECTION C OF THIS DOCUMENT IN ODER TO PREVENT

SURFACE DAMAGE TO COMPONENTS OF THIS KIT.

DD Form 2169, JUN 1997 Previous editions are obsolete Page 12 of 17 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

E. BLOCKING AND BRACING: (CONT.)

ITEM LUMBER SIZE QUANTITY

REQUIRED

1 2.0” X 4.0” X 64.0” 1 2 2.0” X 4.0” X 44.0” 1 3 2.0” X 4.0” X 8.0” 1

TABLE 9 – BLOCKING AND BRACING MATERIALS

F. CONSOLIDATION STEPS:

1. PLACE THE INTEGRATED TURRET DRIVE SYSTEM (ITDS) KIT (13023999) INTO THE FRONT LEFT CORNER OF THE CONSOLIDATION CONTAINER. ONCE IN THE CORNER, PLACE THE WINDOW BOX IN THE FRONT RIGHT CORNER. CONSOLIDATE KIT, GUNNER ACCESSORY PACKAGE (GAP) (13063376) ON TOP OF THE ITDS BOX IN THE FRONT LEFT CORNER. SEE FIGURE 5 FOR DETAILS ON ITEM LOCATIONS AND ORIENTATION.

2. PLACE CUSHIONED SHIELD, FRONT (13014420) INTO THE LEFT END OF THE CONTAINER AND CUSHIONED

PANEL, REAR, NEPTUNE (13034679) INTO THE RIGHT END OF THE CONTAINER UP AGAINST THE CONTAINER SIDEWALLS. ENSURE SLOTS IN THE ARMOR PANELS ARE FACING UPWARDS AS SHOWN IN FIGURE 6, BELOW.

3. PLACE WRAPPED PLATES (P/N’S: 13014372, 13014373, AND 13014376) AGAINST THE REAR WALL OF THE

CONSOLIDATION CONTAINER ACROSS FROM THE ITDS BOX. PLATES SHALL BE NESTED IN A SPECIFIC

MANNER. REFER TO FIGURE 7 FOR PLACEMENT AND ORIENTATION DETAILS.

4. PLACE CUSHIONED ASSEMBLY, AMMOBOX, NEPTUNE (13034680) INTO CONTAINER ON THE LEFT WALL

BETWEEN ITDS KIT AND ARMOR PANEL, LEFT (13014373). ONCE IN PLACE, FILL THE VOID IN THE AMMOBOX UP WITH PINTLE ADAPTER KIT (13014407) AND BRACKET BOX FROM SECTION C.1. OF THIS SPECIAL

PACKAGING INSTRUCTION. SEE FIGURE 8 FOR DETAILS ON PLACEMENT AND ORIENTATION.

5. CONSOLIDATE PARTS KIT, MIRROR ASSEMBLY, REARVIEW (57K3214), SLEEVE, BEARING (13014377), AND 2X

WRAPPED BRACKET, REAR CORNER (13014375) INTO THE RIGHT SIDE OF THE CONTAINER AS SHOWN IN

FIGURE 9, BELOW.

6. WINDOW BRACKET BOX (SECTION C.3.), HATCH BRACKET KIT, OGPK (13048311) AND FASTENER BOX

(SECTION C.2.) SHALL BE CONSOLIDATED IN THE GAP BETWEEN THE ITDS BOX IN THE FRONT OF THE CONTAINER AND THE ARMOR PLATES ALONG THE REAR OF THE CONTAINER. ENSURE ITEMS ARE IN DIRECT CONTACT WITH THE CONTAINER FLOOR. SEE FIGURE 10 FOR ITEM PLACEMENT AND ORIENTATION.

7. PLACE CUSHIONED PANEL, FRONT (13014378), CUSHIONED COVER, WIRE, AMMO, PLATFORM (13034696), AND

ATD BOX (SECTION C.5) INTO THE BOTTOM OF THE CONTAINER AS SHOWN IN FIGURE 11, BELOW.

8. UTILIZE BLOCKING AND BRACING REFERENCED IN SECTION E OF THIS SPECIAL PACKAGING INSTRUCTION IN

ORDER TO IMMOBILIZE THE LARGE ARMOR PANELS WITHIN THIS KIT. SEE FIGURE 12 BELOW FOR

PROPOSED SOLUTION.

9. PLACE THE REST OF KIT ITEMS (2X PLATE, SEAM (13014382)) AND PICATINNY SEAT ASSEMBLY (13014413))

INTO THE CONSOLIDATION CONTAINER AS SHOWN IN FIGURE 13, BELOW.

DD Form 2169, JUN 1997 Previous editions are obsolete Page 13 of 17 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

2541-01-656-5071 170602 - / L17K3019

G. CLOSURE AND BANDING:

1. CLOSURE OF CONTAINERS WILL BE WITH DRY WALL SCREWS OR WOOD SCREWS.

2. BANDING, AS REQUIRED, WILL BE WITH ¾” X 0.020” METAL BANDING IN ACCORDANCE WITH ASTM D6251/D6251M, SUPPLEMENTARY REQUIREMENTS, TABLE 11, FLAT METAL BAND SIZES.

FIGURE 5 – CONSOLIDATION STEP 1 FIGURE 6 - CONSOLIDATION STEP 2

FIGURE 7 - CONSOLIDATION STEP 3

DD Form 2169, JUN 1997 Previous editions are obsolete Page 14 of 17 Pages

ITDS KIT

(13023999)

GAP KIT

(13063376)

WINDOW

BOX

SHIELD,

FRONT

(13014420)

PANEL, REAR,

NEPTUNE

(13034679)

ARMOR PANEL,

RIGHT

(13014372)

ARMOR PANEL,

LEFT

(13014373)

PLATE, BASE,

THIN

(13014376)

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

FIGURE 8 - CONSOLIDATION STEP 4 FIGURE 9 - CONSOLIDATION STEP 5

FIGURE 10 - CONSOLIDATION STEP 6

DD Form 2169, JUN 1997 Previous editions are obsolete Page 15 of 17 Pages

ASSEMBLY,

AMMOBOX, NEPTUNE

(13034680)

PINTLE ADAPTER

KIT

(13014407)

BRACKET BOX

(SECTION C.1.)

BRACKET, REAR

CORNER

(13014375) SLEEVE, BEARING

(13014377)

PARTS KIT, MIRROR

ASSEMBLY, REARVIEW

(57K3214)

FASTENER BOX

(SECTION C.2.)

WINDOW

BRACKET BOX

(SECTION C.3.)

HATCH BRACKET

KIT, OGPK

(13048311)

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

FIGURE 11 - CONSOLIDATION STEP 7 FIGURE 12 - CONSOLIDATION STEP 8

FIGURE 13 - CONSOLIDATION STEP 9

DD Form 2169, JUN 1997 Previous editions are obsolete Page 16 of 17 Pages

PANEL, FRONT

(13014378)

ATD BOX

(SECTION C.5.)

COVER, WIRE,

AMMO, PLATFORM

(13034696)

2X4X8 BLOCKING

2X4X44 BLOCKING

2X4X64 BLOCKING

PLATE, SEAM

(13014382)

PICATINNY SEAT

ASSEMBLY

(13014413)

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE IDENT 3. SPI NO.

13063370 OBJECTIVE GUNNER PROTECTION KIT 19200 AM13063370

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

FIGURE 14 (OPEN CONSOLIDATED PACKAGE)

DD Form 2169, JUN 1997 Previous editions are obsolete Page 17 of 17 Pages

File details come from the government source that posted it. Updated Dec 31, 2023.