Attachment_0007_-_Special_Packaging_Instruction_AM8401484_M2_Flex.pdf

PDF 144 KB Posted May 25, 2016

Attached to: M2 Fixed, M2 Flexible, and M2A1 Machine Guns Federal contract opportunity
Solicitation number: W15QKN16R0057
Issued by: Department of the Army Materiel Command Contracting Command Picatinny Arsenal

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Attachment 0007 - Special Packaging Instruction_AM8401484_M2 Flex

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Other files attached to M2 Fixed, M2 Flexible, and M2A1 Machine Guns, newest first.
File	Type	Posted
W15QKN16R0057-0005.pdf	PDF	Jul 8, 2016
W15QKN16R0057-0004.pdf	PDF	Jul 7, 2016
Attachment_0016_-_Solicitation_Q_and_A__6_to_7.docx	DOCX document	Jun 28, 2016
W15QKN16R0057-0003.pdf	PDF	Jun 28, 2016
Attachment_0015_-_Solicitation_Q_and_A__1_to_5.docx	DOCX document	Jun 13, 2016
W15QKN16R0057-0002.pdf	PDF	Jun 13, 2016
Amendment_0001_W15QKN16R0057-0001.pdf	PDF	Jun 1, 2016
W15QKN16R0057.pdf	PDF	May 26, 2016
Exhibit_A_-_DD_1423_-_CDRLS_A001-A015.pdf	PDF	May 25, 2016
Attachment_0005_-_Past_Performance_Questionnaire.docx	DOCX document	May 25, 2016
Attachment_0013_-_Form_3002_Clearance_of_Technical_Information_for_Public_Release.pdf	PDF	May 25, 2016
Attachment_0004_-_Certificate_of_Destruction.doc	DOC document	May 25, 2016
Attachment_0008_-_Special_Packaging_Instruction__AM5910630_M2_Fixed_MG.pdf	PDF	May 25, 2016
Attachment_0010_-_Technical_Data_Package_M2_Flexed_Machine_Gun.docx	DOCX document	May 25, 2016
Attachment_0002_-_Non_Disclosure_and_Non_Use_Agreement.doc	DOC document	May 25, 2016
Attachment_0014_-_Use_and_Non-Disclosure_Agreement_for_Government_Technical_Data.pdf	PDF	May 25, 2016
Attachment_0012_-_Technical_Data_Package_M2A1_Machine_Gun.docx	DOCX document	May 25, 2016
Attachment_0001_-_AMSTA-AR_1350_-_Technical_Data_REquest_Questionnnaire.pdf	PDF	May 25, 2016
Attachment_0006_-_Scheduled_Government_Furnished_Property.pdf	PDF	May 25, 2016
Attachment_0009_-_Special_Packaging_Instruction_AM13028723_M2A1_MG.pdf	PDF	May 25, 2016
Attachment_0003_-_DD2345_Military_Critical_Technical_Data_Agreement.pdf	PDF	May 25, 2016
Attachment_0011_-_Technical_Data_Package_M2_Fixed_Machine_Gun.docx	DOCX document	May 25, 2016

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SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for

Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

8401485 MG, CAL .50: Browning, M2, HB, FLEX W/BII 19204 AM8401485

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

1005-00-322-9715 120725 H/L11S3135

7. QUP / UNIT OF ISSUE 8. ICQ 9. UNIT PACK WT. (LB) (0.0) 10. UNIT PACK CU (CU.

FT.)(0.000)

11. UNIT PACK SIZE (INCHES)(00.0)

1/EA 135.0 3.056 48.0 x 11.0 x 10.0 18.

STEPS

19.

REQD

20.

DESCRIPTION

12. MILITARY PRESERVATION **

MIL-STD-2073-1, METHOD 42

13. CLEANING

14. DRYING

15. PACKING

a. LEVEL A

MIL-STD-2073-1

b. LEVEL B

MIL-STD-2073-1

16. MARKING

MIL-STD-129

17. NOTES/DRAWING

* UNLESS OTHERWISE SPECIFIED, CLEANING AND DRYING SHALL BE IN ACCORDANCE WITH PARAGRAPH

5.2.1 OF MIL-STD-2073-1. WEIGHTS AND SIZES ARE ESTIMATED AND MAY VARY SLIGHTLY. INTERMEDIATE PACKAGING AND PACKING WILL BE IN ACCORDANCE WITH SPECIFICATION MIL-STD-2073-1 OR AS

OTHERWISE SPECIFIED HEREIN.

** See sheets 2 through 11 for detailed preservation, packaging and packing requirement. There are three approved options for the actual unit packaging configuration for this item. The unit pack weight and size given on this sheet is an estimate.

WSC: HH ITEM SIZE: 47.04 x 10.68 x 8.64 ITEM WEIGHT: 115.00 APPROVED: M.J.BARNANSKY

STATEMENT A, UNLIMITED

DD Form 2169, OCT 96 Previous editions are obsolete Page 1 of 11 Pages

SPECIAL PACKAGING INSTRUCTION (Continuation sheet)

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

8401485 MG, CAL .50: Browning, M2, HB, FLEX W/BII 19204 AM8401485

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

1005-00-322-9715 120725 H/L11S3135

17. NOTES / DRAWINGS CONTINUED

GENERAL REQUIREMENTS

1. Machine gun components and basic issue items received as GFE, packaged as specified herein, shall not be repackaged. GFE components and basic issue received otherwise shall be repackaged.

2. Disassembly Instructions: The following components shall be removed from the machine gun to facilitate packaging and cube reduction:

1—Barrel Assembly (7266131) 2---Carrier Assembly (5504080)

DETAILED PRESERVATION, PACKAGING AND PACKING REQUIREMENTS

Materials, method, processes and procedures specified herein shall conform to the requirements of MIl-STD-2073- 1.

OPTION ONE (Polyethylene Die-Cut Foam)

1. CLEANING: The machine gun shall be disassembled as necessary to accomplish the required cleaning specified herein. All metallic surfaces shall be cleaned by any applicable process that will not damage the item.

SPECIAL CLEANING (BURNED POWDER RESIDUE) Surfaces of components subjected to burned powder residues shall be scrubbed clean with bristle brushes and/or swabs saturated with rifle bore cleaner conforming to MIL- PRF-372. Flush the scrubbed surfaces with MIL-PRF-680 solvent.

SPECIAL CLEANING OF GAGE AND EXTRACTOR: Each item shall be cleaned with MIL-PRF-680 solvent followed by a rinse in a clean solvent prior to packaging.

DRYING: All cleaned surfaces shall be thoroughly dried prior to preservative application. Drying of barrel bore and chamber shall be dried using clean, dry, lint-free swabs.

2. APPLICATION OF PRESERVATIVE: All metallic surfaces of the machine gun shall be coated with either MIL- PRF-3150 or MIL-PRF-16173, Grade 3, preservative, applied by any applicable procedure. Excess oil shall be thoroughly drained from coated surfaces. Preserved machine gun shall be allowed to dry for a minimum of one (1) hour prior to unit pack. Lubricants contaminated or removed during the cleaning process shall be reapplied in accordance with the applicable drawing requirements.

3. UNIT PACKAGING:

(a) Disassembled components shall be packaged as specified.

(b) Place support blocks (Parts1 and 2) into unit container (Part 3) as shown on sheet 11.

11. If only one barrel is shipped with the weapon, place two barrel keys (Part 4) as shown. Barrel keys are to be discarded when two barrels are shipped with the weapon.

(d) Heat seal Receiver Assy in barrier bag (Part 5) and position in cavities in support blocks.

(e) Heat seal Carrier Assembly in barrier bag (Part 5) and position between end supports on top of weapon and secure to bagged weapon with tape (Part 6)

(f) Place support blocks (Parts 7 and 8) into position as shown on sheet 11.

DD Form 2169C, SEP 96 Previous editions are obsolete Page 2 of 11 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

8401485 MG, CAL .50: Browning, M2, HB, FLEX W/BII 19204 AM8401485

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

18. NOTES / DRAWINGS CONTINUED

g. Individually bag (part 5) and heat seal the following parts: Extractor (P/N 7160041);

and Gage **(P/N 5351217). Position in box (Part 9). Use wadding (Part 10) as necessary to fill voids and prevent movement in box. Seal with two pieces of tape (Part 6). Place box into cavity of butt end support (Part 7) with labeled end up.

**A completed Gage Record Card, DA Form 3023, shall be included with the packaged gage.

h. Place Mitten, Heat Protective (P/N MIL-M-11199) and Operator’s Manual, TM 9-1005-213-10 each into individual barrier bags (Part 11) and heat seal. Place bagged items into voids between supports.

i. Place butt hold-down key (Part 12) into position as shown in sheet 11.

j. Close fiberboard box and seal in accordance with Sealing Method B of ASTM D1974.

k. Encapsulate container in pouch (Part 13). Manually exhaust air and heat seal.

l. Line all inner sides of outer container (Part 15) with solid fiberboard pads (part 14) to prevent abrasion or rupture of barrier bag. Insert bagged inner container and seal outer container Method B, ASTM D1974.

m. Mark unit pack is the shipping container.

4. SPECIAL MARKING:

a. SERIAL NUMBER: Serial number marking is required and shall be listed on the bar code labels.

b. BAR CODE LABELS: One (1) additional bar code label will be located on the outboard side of each shipping container after containers are palletized, allowing the national stock number and gun serial number to be read without having to unload containers from the palletized load.

OPTION TWO (FORMED FIBER DESIGN)

2. CLEANING: The machine gun shall be disassembled as necessary to accomplish the required cleaning specified herein. All metallic surfaces shall be cleaned by any applicable process that will not damage the item.

SPECIAL CLEANING OF GAGE AND EXTRACTOR: Each item shall be cleaned with MIL-PRF-680 solvent followed by a rinse in a clean solvent prior to packaging.

DRYING: All cleaned surfaces shall be thoroughly dried prior to preservative application. Drying of barrel bore and chamber shall be dried using clean, dry, lint-free swabs.

2. APPLICATION OF PRESERVATIVE: All metallic surfaces of the machine gun shall be coated with either MIL- PRF-3150 or MIL-PRF-16173, Grade 3, preservative, applied by any applicable procedure. Excess oil shall be thoroughly drained from coated surfaces. Preserved machine gun shall be allowed to dry for a minimum of one (1) hour) prior to unit pack. Lubricants contaminated or removed during the cleaning process shall be reapplied in accordance with the applicable drawing requirements.

3. UNIT PACKAGING: A set of molded inserts shall be designed at the packaging facilities discretion. The guidelines for design are that weight and cube be minimized; voids are designed to accommodate the individual packages as follows; overall design be a two-piece construction in which the gun protrudes from the bottom piece for ease of removal; and the material constitutions be manufactured from recycled heavy brown sulfate pulp paper, biodegradable and recyclable, moisture content of 5% to 7% at time of manufacture, density 10lbs to 12 lbs per cubic foot, Suggested Source of Supply: FIBERCEL CORP, PORTVILLE, NY.

(a) Disassembled components shall be packaged as specified.

(b) Heat seal barrels in separate barrier bags (Part 5) and position in specific molded sections of the insert. If only one spare barrel is included, utilize an adequate filler to reduce that void.

(d) Heat seal Carrier Assembly in barrier bag (Part 5) and position in designated cavity of formed insert.

DD Form 2169C, SEP 96 Previous editions are obsolete Page 3 of 11 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

8401485 MG, CAL .50: Browning, M2, HB, FLEX W/BII 19204 AM8401485

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

19. NOTES / DRAWINGS CONTINUED

e. Individually bag (part 5) and heat seal the following parts: Extractor (P/N 7160041);

**A completed Gage Record Card, DA Form 3023, shall be included with the packaged gage.

f. Place Mitten, Heat Protective (P/N MIL-M-11199) and Operator’s Manual, TM 9-1005-213-10 each into individual barrier bags (Part 11) and heat seal. Place bagged items into voids.

g. Close fiberboard box and seal in accordance with Sealing Method B of ASTM D1974.

h. Encapsulate container in pouch (Part 13). Manually exhaust air and heat seal.

i. Line all inner sides of outer container (Part 15) with solid fiberboard pads (part 14) to prevent abrasion or rupture of barrier bag. Insert bagged inner container and seal outer container Method B, ASTM D1974.

j. Mark unit pack is the shipping container.

4. SPECIAL MARKING:

a. SERIAL NUMBER: Serial number marking is required and shall be listed on the bar code labels.

OPTION THREE (FOAM-IN-PLACE PACKAGING)

3. CLEANING: The machine gun shall be disassembled as necessary to accomplish the required cleaning specified herein. All metallic surfaces shall be cleaned by any applicable process that will not damage the item.

SPECIAL CLEANING OF GAGE AND EXTRACTOR: Each item shall be cleaned with MIL-PRF-680 solvent followed by a rinse in a clean solvent prior to packaging.

DRYING: All cleaned surfaces shall be thoroughly dried prior to preservative application. Drying of barrel bore and chamber shall be dried using clean, dry, lint-free swabs.

2. APPLICATION OF PRESERVATIVE: All metallic surfaces of the machine gun shall be coated with either MIL- PRF-3150 or MIL-PRF-16173, Grade 3, preservative, applied by any applicable procedure. Excess oil shall be thoroughly drained from coated surfaces. Preserved machine gun shall be allowed to dry for a minimum of one (1) hour) prior to unit pack. Lubricants contaminated or removed during the cleaning process shall be reapplied in accordance with the applicable drawing requirements.

3. UNIT PACKAGING:

A foam-in-place packaging design may be developed at the packaging facilities discretion providing that all items are effectively immobilized, the individual packaging procedures delineated as follows are provided for, and the additional criteria stated here is adhered to. MIL-HDBK-775, Technique 1, Split-Pack Polyurethane Foam for this process shall be in accordance with MIL-PRF-83671, Class 1, Category 2, Density 2.0 Lbs. /cubic foot (Tensile strength and oil resistance requirements shall apply.). Inspection of the foam-in-place packaging shall be as specified in MIL-HDBK-775, Group “C”.

The inspection level shall be S-1 with an AQL of 4%.

(a) Heat seal barrels in separate barrier bags (Part 5).

(b) Heat seal Receiver Assy in barrier bag (Part 5).

DD Form 2169C, SEP 96 Previous editions are obsolete Page 4 of 11 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

8401485 MG, CAL .50: Browning, M2, HB, FLEX W/BII 19204 AM8401485

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

20. NOTES / DRAWINGS CONTINUED

d. Individually bag (part 5) and heat seal the following parts: Extractor (P/N 7160041);

and Gage **(P/N 5351217). Use of box (part 9) is optional.

**A completed Gage Record Card, DA Form 3023, shall be included with the packaged gage.

e. Place Mitten, Heat Protective (P/N MIL-M-11199) and Operator’s Manual, TM 9-1005-213-10 each into individual barrier bags (Part 11) and heat seal.

f. All items shall be placed in fiberboard box (Item 3) and foam-place procedures applied.

g. Close fiberboard box and seal in accordance with Sealing Method B of ASTM D1974.

h. Encapsulate container in pouch (Part 13). Manually exhaust air and heat seal.

j. Mark unit pack is the shipping container.

4. SPECIAL MARKING:

a. SERIAL NUMBER: Serial number marking is required and shall be listed on the bar code labels.

BILL OF MATERIALS

OPERATION

NUMBER

ITEM DETAILS AND SPECIFICATIONS

1 Support Block A. Dimensions Shown on Sheet 6. Commercial Grade Polyethylene Foam, Density 2.5 lbs per cubic foot minimum

2 Support Block C. Dimensions Shown on Sheet 8. Commercial Grade Polyethylene Foam, Density 2.5 lbs per cubic foot minimum

3 Box, Fiberboard, ASTM D5118, Style-FOL, Grade-500, Class-WR, Variety-DW. Manufacturer’s joint is to be glued.

4 Key E. Dimensions Shown on Sheet 10. Commercial Grade Polyethylene Foam, Density 2.5 lbs per cubic foot minimum (Qty 2)

5 Bag, MIL-B-22020, Class 1.Suggested Source of Supply, CORTEC, VpCI 126 or equivalent. Compatibility test of MIL-I-8574 applies. (Qty

10) 6 Tape, ASTM D5486 7 Support Block B. Dimensions Shown on Sheet 7. Commercial Grade

Polyethylene Foam, Density 2.5 lbs per cubic foot minimum 8 Support Block D. Dimensions Shown on Sheet 9. Commercial Grade

Polyethylene Foam, Density 2.5 lbs per cubic foot minimum 9 Box, Fiberboard, ASTM D5118, Style-FOL, Type-CF, Grade-275

10 Wadding, Cellulose, A-A-1898, Grade-II, Class-B 11 Barrier Bag, MIL-DTL-117, Type-III, Class-B (Qty 2) 12 Key F. Dimensions Shown on Sheet 10. Commercial Grade

Polyethylene Foam, Density 2.5 lbs per cubic foot minimum 13 Pouch, MIL-DTL-117, Type-I, Class-E 14 PAD, Solid Fiberboard, ASTM D4727, Class-DOM, Grade-200

15 Box, ASTM D5118, Style FOL, Grade V11c, Class WR. Manufacturers joint will be glued.

16 Tube, Commercial Mailing, Metal Screw Capped Ends

DD Form 2169C, SEP 96 Previous editions are obsolete Page 5 of 11 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

8401485 MG, CAL .50: Browning, M2, HB, FLEX W/BII 19204 AM8401485

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

21. NOTES / DRAWINGS CONTINUED

DD Form 2169C, SEP 96 Previous editions are obsolete Page 6 of 11 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

8401485 MG, CAL .50: Browning, M2, HB, FLEX W/BII 19204 AM8401485

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

22. NOTES / DRAWINGS CONTINUED

DD Form 2169C, SEP 96 Previous editions are obsolete Page 7 of 11 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

8401485 MG, CAL .50: Browning, M2, HB, FLEX W/BII 19204 AM8401485

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

23. NOTES / DRAWINGS CONTINUED

DD Form 2169C, SEP 96 Previous editions are obsolete Page 8 of 11 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

8401485 MG, CAL .50: Browning, M2, HB, FLEX W/BII 19204 AM8401485

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

24. NOTES / DRAWINGS CONTINUED

DD Form 2169C, SEP 96 Previous editions are obsolete Page 9 of 11 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

8401485 MG, CAL .50: Browning, M2, HB, FLEX W/BII 19204 AM8401485

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

25. NOTES / DRAWINGS CONTINUED

DD Form 2169C, SEP 96 Previous editions are obsolete Page 10 of 11 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

8401485 MG, CAL .50: Browning, M2, HB, FLEX W/BII 19204 AM8401485

4. NATIONAL STOCK NO. 5.DATE OF

DRAWING/SPI(YYMMDD)

6. REVISION / ERR NO.

26. NOTES / DRAWINGS CONTINUED

DD Form 2169C, SEP 96 Previous editions are obsolete Page 11 of 11 Pages

File details come from the government source that posted it. Updated Nov 14, 2017.