Tab 3 - SOW DMC PLC REPLACEMNET.pdf
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- Solicitation number
- IHS1523255
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This Statement of Work defines requirements for replacement and recommissioning of a Digital Master Controller (DMC) Programmable Logic Controller (PLC) system at Kayenta Health Care Center in Kayenta, Arizona. The work addresses an existing HMI/PLC communication failure that has resulted in loss of reliable system monitoring and control for the facility's critical power generation systems. The period of performance extends from the award date through July 31, 2026.
The contractor must furnish all labor, materials, equipment, tools, supervision, and coordination necessary to replace the faulty PLC with a new OEM-approved unit compatible with the existing DMC system and restore full operational functionality. Key scope items include project scheduling coordination, pre-installation site walkdown, safe de-energization and lockout/tagout procedures, removal of the existing PLC, installation of the replacement unit, verification of power supply and grounding, and provision of all OEM-required firmware, software, programming tools, and licenses (contractor-furnished unless explicitly stated otherwise). The contractor must load approved firmware, configure communication parameters, integrate the PLC with existing HMIs and field devices, perform point-to-point I/O verification, conduct functional testing including alarm verification and communication loss/recovery testing, coordinate system outages with minimum 10 business days' advance notice, and verify all alarm functionality. Deliverables include PLC configuration files and source code in native OEM format, a commissioning and functional test report documenting procedures and results, and updated system documentation. Final acceptance requires successful completion of documented functional testing witnessed by the Contracting Officer's Representative, verified HMI/PLC communications, confirmed alarm functionality, and fault-free operation for a minimum continuous 2-hour run period. The contractor must comply with Cummins DMC system requirements, NFPA 70, NFPA 110, OSHA 29 CFR 1910, and facility safety protocols. All work shall be performed by qualified technicians experienced in generator control systems and PLC programming. The contractor provides a one-year workmanship warranty and equipment warranty per manufacturer standards. Contact information for the government points of contact is provided, with normal work hours Monday through Friday, 8:00 AM to 5:00 PM, excluding Federal holidays.
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STATEMENT OF WORK
TO: DMC PLC REPLACEMENT AND RECOMMISSIONING
AT: KAYENTA HEALTH CARE CENTER KAYENTA, ARIZONA
DATE: DECEMBER 30, 2025
PERIOD OF PERFORMANCE: AWARD DATE – JULY 31, 2026
INTRODUCTION
Kayenta Health Care Center (KHC) operates critical power generation and control systems necessary to support continuous healthcare operations. The Digital Master Controller (DMC) system is a critical component used to monitor and control generator operations. The DMC system is currently experiencing an HMI/PLC Communication Failure, resulting in loss of reliable system monitoring and control. This Statement of Work (SOW) defines the requirements for replacement of the existing PLC and recommissioning of the DMC system to restore full operational functionality.
BACKGROUND
Kayenta Health Care Center provides comprehensive inpatient, outpatient, and emergency healthcare services. Reliable power generation and control systems are essential to patient safety and facility operations. The existing DMC PLC has experienced a system fault that cannot be resolved through troubleshooting alone and requires replacement. The work described herein shall be performed by qualified technicians experienced in generator control systems and OEM-supported PLC platforms.
OBJECTIVE
The objective of this project is to replace the existing DMC PLC, restore HMI/PLC communications, and return the DMC system to normal, reliable operation in accordance with manufacturer and facility requirements. Successful completion shall be based on documented functional testing and COR acceptance as defined herein.
PERFORMANCE DESCRIPTION
The Contractor shall furnish all labor, materials, equipment, tools, supervision, transportation, and coordination necessary to replace the DMC PLC and recommission the system. All work shall be coordinated with Facility representatives and OEM support (Cummins or approved equivalent) to ensure proper programming, validation, and operational integrity of the DMC system. Work shall be performed in a manner that minimizes impact to facility operations and maintains system safety.
SCOPE OF WORK
1. Coordinate project scheduling with the Facility Representative and OEM support.
2. Perform a pre-installation site walk-down and review existing DMC drawings and documentation.
3. Safely de-energize and place the DMC system in a controlled condition prior to work in accordance with approved lockout/tagout procedures.
4. Remove the existing faulty PLC and associated components as required.
5. Provide and install a new OEM-approved PLC compatible with the existing DMC system.
6. Verify proper power supply, grounding, and I/O terminations.
7. Provide all OEM-required firmware, software, programming tools, and licenses necessary to complete PLC programming and commissioning. No OEM software or licenses shall be assumed to be Government-furnished unless explicitly stated.
8. Load OEM-approved firmware and application programming.
9. Configure communication parameters to restore HMI/PLC communications.
10. Integrate the PLC with existing HMIs, alarms, sensors, and field devices.
11. Perform point-to-point I/O verification.
12. Conduct functional testing and system commissioning, including alarm verification and communication loss/recovery testing.
13. Coordinate all required system outages with the Facility Representative a minimum of 10 business days in advance. No outages impacting critical power systems shall occur without written Government approval.
14. Verify alarm functionality and confirm resolution of all communication faults.
COMPLIANCE REQUIREMENTS
All work shall comply with the following, as applicable:
• Manufacturer/OEM requirements (Cummins DMC systems)
• NFPA 70 (National Electrical Code)
• NFPA 110 – Emergency and Standby Power Systems
• OSHA 29 CFR 1910 – General Industry Standards
• Facility safety, infection control, and access requirements
CONTRACTOR QUALIFICATIONS
All work shall be performed by qualified technicians experienced in generator control systems and PLC programming. The Contractor shall have demonstrated experience with OEM-supported generator control platforms and power system commissioning.
SUBMITTAL REVIEW AND APPROVAL
The Contractor shall submit the following for review and approval prior to installation:
1. PLC equipment cut sheets and specifications.
2. Programming and configuration approach.
3. Project schedule.
REPORTING AND DOCUMENTATION
The Contractor shall provide the following deliverables:
1. PLC configuration, source code, and backup files in native OEM format on Government-approved electronic media.
2. Commissioning and functional test report documenting test procedures, results, deficiencies, and corrective actions.
3. Updated system documentation and drawings reflecting final installation, as applicable.
TESTING AND COMMISSIONING
Final testing and commissioning shall be conducted in coordination with the Facility Representative/COR.
Acceptance shall be based on successful completion of documented functional testing witnessed by the COR, verification of restored HMI/PLC communications, alarm functionality, and fault-free operation under normal conditions for a minimum continuous run period of 2 hours. Final testing and commissioning shall be conducted in coordination with the Facility Representative/COR to verify proper system operation, restored communications, and alarm functionality prior to acceptance.
QUALITY CONTROL AND SAFETY
The Contractor shall maintain a quality control program to ensure compliance with this SOW. All work shall be performed in accordance with site safety requirements. Lockout/tagout procedures shall be strictly followed.
GENERAL REQUIREMENTS
The Contractor shall provide all tools, equipment, and materials necessary to complete the work. Normal work hours shall be Monday through Friday, 8:00 AM to 5:00 PM, excluding Federal holidays, unless otherwise coordinated and approved.
PROJECT CLOSEOUT
Upon completion, the Contractor shall review system operation with facility personnel and submit all required deliverables prior to final acceptance. Final acceptance shall not occur until all documentation, backups, and test reports have been received and approved by the COR.
PERIOD OF PERFORMANCE
Award Date – JULY 31, 2026
CONTACT INFORMATION
Desmond Jones – Supervisory General Engineer – (928) 697-5192 Vernon Begay – Maintenance Mechanic Supervisor – (928) 697-5194 Kendall Tanner – Maintenance Mechanic Supervisor – (928) 697-5193
WARRANTY
Workmanship Warranty: One (1) year. Equipment Warranty: Per manufacturer’s standard warranty.
The Contractor shall guarantee proper system functionality and restored HMI/PLC communications upon final acceptance.
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