Statement of Work.Maintenance Requirements Attachment DRAFT watermark.pdf

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SOURCES SOUGHT - BOEING 737-400 AIRCRAFT HEAVY MAINTENANCE CHECK
Solicitation number
15M30023QA3700009
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This statement of work and sources sought notice outline requirements for heavy maintenance check services for a Boeing 737-400 aircraft. The U.S. Marshals Service JPATS seeks to identify potential small business sources to determine if any small business set-aside opportunities exist prior to soliciting offers. Responses are due by November 9th, 2022 and will be used to develop an acquisition strategy. The anticipated period of performance is 45 days after contract award. Interested parties should complete the attached questionnaire, provide a capability statement not exceeding three pages, and submit to Sheila Nimrod at Sheila.nimrod@usdoj.gov with the subject line "Response to Sources Sought." The work involves tasks such as service checks, inspections, part replacements and repairs in accordance with airworthiness directives and service bulletins.

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Sources Sought Questionnaire.pdf PDF
Statement of Work.Heavy Maintenance Check DRAFT watermark 20221027.pdf PDF

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DRAFT

Attachment #1 - N640CS Maintenance Requirements

Task

Sub- Task

Service Firm Fixed Price

1 Perform Service Check

2 Perform 1A Check

3 Perform 2A Check

4 Perform 1C Check

5 Perform 5C Check

6 Perform Aircraft Wash

7 Perform Engine Gas Path Cleaning

8 32-304-01 (001.1)

8 a Perform GVI of LH MLG Trunnion Bearing Housing and Wing Rear Spar

N/A

9 32-304-01 (002.1)

9 a Perform GVI of RH MLG Trunnion Bearing Housing and Wing Rear Spar

N/A

10 32-306-01 (001.1)

10 a Perform GVI of LH MLG inboard Lug N/A

11 32-306-01 (002.1)

11 a Perform GVI of RH MLG inboard Lug N/A

12 57-324-01

12 a Perform GVI of the flap track carriages and outboard mid flap carriage spindles.

N/A

Attachment #1 - N640CS Maintenance Requirements

Task

Sub- Task

Service Firm Fixed Price

13 57-326-01

13 a Perform GVI of the inboard flap track carriage retainer bolts and outboard mid flap thrust bearing retention bolts.

N/A

14 57-335-01

14 a Perform GVI of the main flap tacks and forward and rear spar attach fittings.

N/A

15 57-337-01

15 a Perform GVI of the flap track attachment to the flap transmission

N/A

16 Remove and replace #1 flap track assembly IAW B737-400

AMM 27-51-49.

JPATS will provide the flap track assembly

17 Remove and replace #2 flap track assembly IAW B737-

400 AMM 27-51-49.

18 Remove and replace #7 flap track assembly IAW B737-400

AMM 27-51-49.

19 Remove and replace #8 flap track assembly IAW B737-

400 AMM 27-51-49.

20 Remove and replace left main landing gear JPATS will provide the landing gear

21 Remove and replace right main landing gear

22 Remove and replace nose landing gear

23 Remove and replace 4 each heat exchangers JPATS will provide heat exchangers

Sub- Task

Service Firm Fixed Price

24 Remove and replace 2 each air cycle machines JPATS will provide air cycle machines

25 AD 2000-05-29 Paragraph (a) N640CS (PM560) is a Group 27 airplane.

25 a Perform SB 737-53A1173 Revision 2 Accomplishment instructions 3. Part 2 and Part 3

26 AD 2004-19-10 Paragraph (f)(g)

26 a Perform SB 737-55A1077 Accomplishment Instructions 3.

Work Instructions Part 2 Note: Must use BMS 3-27 grease (Mastinox 6856K)

N/A

27 AD 2006-12-23 Paragraph (i) N640CS (PM560) is a Group 10 airplane.

27 a Perform SB 737-55A1070 Revision 2 Table 3 N/A

27 a(i) Perform SB 737-55A1070 Revision 2 Accomplishment Instructions 3.B. Part 10, followed by

N/A

27 a(ii) Perform SB 737-55A1070 Revision 2 Accomplishment Instructions 3.B. Part 1

N/A

27 a(iii) Perform SB 737-55A1070 Revision 2 Accomplishment Instructions 3.B. Part 2

N/A

27 a(iiii) Perform SB 737-55A1070 Revision 2 Accomplishment Instructions 3.B. Part 3

N/A

28 AD 2006-21-01 Paragraph (g)(2) N640CS (PM560) is a Group 2 airplane

28 a Perform SB 737-27-1272 Accomplishment Instructions 3.B.

Group 2 Part 1

N/A

29 AD 2007-16-05 Paragraph (f) N640CS (PM560) is a Group 3 airplane

29 a Perform SB 737-27A1266 Revision 1 Accomplishment Instructions 3.B. Part 1 - Inspection

Sub- Task

Service Firm Fixed Price

30 AD 2008-09-15 Paragraph (f) N640CS (PM560) is a Group 1 airplane.

30 a Perform SB 737-56A1023 Accomplishment Instructions 3.B Part 1, Part 2, and Part 3

31 AD 2011-24-12 Paragraph (j)(2) N640CS (PM560) is a Group 7 airplane

31 a Perform SB 737-53A1301 Revision 2 Table 2 Option 2;

Accomplishment instructions 3.B.7

32 AD 2012-18-13 R1 Paragraph (g)(h)(i) N640CS (PM560) is a Group 1 airplane

32 a Perform NDT Manual D6-37239, Part 6 Section 53-10- 54, BS 1016 Aft Pressure Bulkhead Web at the “Y” Chord.

33 AD 2012-18-13 R1 Paragraph (k)

33 a Perform SB 737-53A1214 Revision 4 Accomplishment Instructions 3.B. Part 1

34 AD 2013-09-08 Paragraph (g)

34 a Perform SB 737-28A1307

35 AD 2014-05-12 paragraph (o)(2)

35 a Perform SB 737-57A1218 Revision 6. Accomplishment Instructions 3.B Part 1

36 AD 2014-18-02 Paragraph (k)(l) N640CS (PM 560) is a group 1 airplane

36 a Perform SB 737-53A1075 Revision 3 Accomplishment Instructions 3.B. Work Instructions and Figure 1.

Sub- Task

Service Firm Fixed Price

37 AD 2015-13-05 (g)(1)

37 a Perform SB 737-53A1163 Revision 1 Table 2 Accomplishment instructions 3.B Part 1

38 AD 2015-15-05 Paragraph (g)

38 a Perform SB 737-53A1108 Revision 7 Table 6 Accomplishment Instructions Paragraph 3.B Part 2 Step 6.a

N/A b Perform SB 737-53A1108 Revision 7 Table 6 Accomplishment Instructions Paragraph 3.B Part 2 Step 6.b

N/A c Perform SB 737-53A1108 Revision 7 Table 6 Accomplishment Instructions Paragraph 3.B Part 2 Step 6.c

N/A

39 AD 2015-23-08 Paragraph (l) N640CS (PM560) is a Group 4 airplane.

39 a Perform SB 737-53A1323 Table 9; Accomplishment instructions 3.B.3.h

40 AD 2016 -23-08 paragraph (g)

40 a Perform SB 737-53A1347 Table 1 Part 2 Accomplishment Instructions 3.b.2

41 AD 2016-09-13 Paragraph (g)

41 a Perform SB 737-53A1339 Table 1. Accomplishment instructions 3.B Part 2 inspection

42 AD 2017-02-05 Paragraph (h) N640CS (PM560) is a Group 5 airplane.

42 a Perform SB 737-53A1350 Table 1; Accomplishment instructions 3.b Part 2 and Part 6

Sub- Task

Service Firm Fixed Price

43 AD 2017-02-12 Paragraph (g)(1)

43 a Perform SB 737-55A1092 Accomplishment Instruction 3.B. Part 1

44 AD 2017-10-07 Paragraph (g)

44 a Perform SB 737-53-1187 Revision 3 Table 1;

Accomplishment instructions 3.b.1 Part 1

45 AD 2017-13-13 Paragraph (h)(1)

45 a Perform SB 737-53A1354 Table 1; Accomplishment Instructions 3.B Part2 HFEC Inspection

46 AD 2017-13-13 Paragraph (h)(2)

46 a Perform SB 737-53A1354 Table 1; Accomplishment Instructions 3.B Part2 GVI

47 AD 2017-13-13 Paragraph (h)(3)

47 a Perform SB 737-53A1354 Table 2; Accomplishment Instructions 3.B Part 3

48 AD 2017-25-10 Paragraph (h)(5)

48 a Perform SB 737-55A1099 Revision 1 Table 5;

Accomplishment Instructions 3.B. Work Package 3

49 AD 2017-25-10 Paragraph (h)(6)

49 a Perform SB 737-55A1099 Revision 1 Table 6;

Accomplishment Instructions 3.B. Work Package 4

Sub- Task

Service Firm Fixed Price

50 AD 2017-25-10 Paragraph (h)(7)

50 a Perform SB 737-55A1099 Revision 1 Table 7;

Accomplishment Instructions 3.B. Work Package 5

51 AD 2019-10-03 Paragraph (h) N640CS (PM560) is a Group 5 airplane.

51 a Perform SB 737-53-1246 Revision 1 Table 5 Part 17 Accomplishment Instructions 3.B. Group 4-5 Part 17

N/A

51 b Perform SB 737-53-1246 Revision 1 Table 6 Part 18 Accomplishment Instructions 3.B Group 4-5 Part 18

N/A

52 AD 2019-23-12 Paragraph (g) N640CS (PM560) is a Group 49 airplane

52 b Perform SB 737-57A1321 Accomplishment instructions 3.B, work packages 1,23,4, and 5

53 AD 2020-17-04 Paragraph (g)(2)

53 a Perform SB 737-25-1758 RB Table 1 Accomplishment instructions JPATS will provide top kit 65C37850-1094

54 AD 2020-26-04 Paragraph (g) N640CS (PM560) is group 16 configuration 1 airplane

54 a Perform SB 737-53A1346 Table 1; Accomplishment instructions 3.B.1.c Part 1 inspection

N/A

54 b Perform SB 737-53A1346 Table 5; Accomplishment instructions 3.B.5.b Part 2 inspection

N/A

54 c Perform SB 737-53A1346 Table 9; Accomplishment instructions 3.B.9.d Part 3 inspection

N/A

54 d Perform SB 737-53A1346 Table 11; Accomplishment instructions 3.B.11.b Part 4 inspection.

N/A

54 e Perform SB 737-53A1346 Table 13; Accomplishment instructions 3.B.13.b Part 5 inspection.

Sub- Task

Service Firm Fixed Price

54 f Perform SB 737-53A1346 Table 17; Accomplishment instructions 3.B.17.b Part 6 inspection

N/A

Non-routine work cards for discrepancies identified in accomplishing above checks and inspections. Hourly Labor Rate:

Administrative fee for the procurement of aircraft parts and materials:

File details come from the government source that posted it. Updated .