AK15048157.pdf

PDF 1 MB Posted Feb 28, 2024

Attached to: Axle Assembly Federal contract opportunity
Solicitation number: SPRDL123R0147
Issued by: Defense Logistics Agency Land and Maritime

About this file

Written by GovTribe AI · Feb 28, 2024

This document provides details on a federal contract opportunity issued by the Defense Logistics Agency Land and Maritime. The solicitation seeks axle assemblies to support the Family of Medium Tactical Vehicles in a requirements contract over three years. The Defense Logistics Agency Land and Maritime is soliciting proposals with a response deadline to provide axle assemblies as an end item for the FMTV A1, A1R, and A1P2 models through a requirements contract. The opportunity type is a solicitation and the solicitation number is SPRDL123R0147.

View the file

Other files for this federal contract opportunity

Other files attached to Axle Assembly, newest first.
File	Type	Posted
SPRDL123R0147-0001.pdf	PDF	Mar 13, 2024
NIIN 015048169 REV B - Fixed.pdf	PDF	Feb 28, 2024
NIIN 015048154 Rev C.pdf	PDF	Feb 28, 2024
NIIN 015048155 - SPI Rev B.pdf	PDF	Feb 28, 2024
SPRDL123R0147.pdf	PDF	Feb 9, 2024

On GovTribe

Work with this file on GovTribe

Download the original file
Contacts named in this file
Similar government files
Ask GovTribe AI about this file

Try for free Login

Text version

The file's text, extracted by GovTribe without its formatting.

Previous editions are obsolete DD Form 2169, SEP 96 (Replica) Page 1 of 11 Pages

SPECIAL PACKAGING INSTRUCTION

Form Approved -SS RJ OMB No. 0704-0188

Public reporting burden for this collection of infromation is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completeing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

RR15611NFDF32 780 (3D6E9) AXLE ASSEMBLY, REAR REAR DRIVE, ABS

2. CODE INDENT

19207

3. SPI NO.

AK15048157

4. NATIONAL STOCK NO.

2520-01-504-8157

5. DATE OF DRAWING

15 JUL 21

6. REVISION

7. QUP

1 EA

8. ICQ

NONE

9. UNIT PACK WT. (LB)

1562.5

10. UNIT PACK CU (CU. FT.)

71.121

11. UNIT PACK SIZE (INCHES)

101.0 X 36.0 X 33.8

18.

STEPS

19.

REQD

20.

DESCRIPTION

1B PRESERVATIVE: A-A-52465. 12. MILITARY PRESERVATION

METHOD 20 2C PRESERVATIVE: MIL-PRF-2105 GRADE GO-80/90.

13. CLEANING

MIL-STD-2073-1D, PROCEDURE 1

3D PRESERVATIVE: MIL-PRF-16173, GRADE 4.

14. DRYING

MIL-STD-2073-1D

4E PRESERVATIVE: MIL-PRF-10924.

15. PACKING

5F CLOSURE: NAS 847.

a. LEVEL A

MIL-STD-2073-1D AND NOTE L 6G WRAP: MIL-B-121, TYPE II, GRADE A, CLASS 2.

7H CUSHIONING AND BLOCKING: MIL-STD-1186. b. LEVEL B

NOT APPLICABLE

8J 1 CONTAINER: MIL-B-26195 (MOD), STYLE A, TYPE II, GRADE I, 16. MARKING

MIL-STD-129 AND NOTE K CLASS 1, SIZE 98-7/8 X 33-9/16 X 25.

17. NOTES/DRAWING

A. QUALITY ASSURANCE PROVISIONS:

INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT PACKING IN ACCORDANCE WITH

MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. CAGE BRAKES IN ACCORDANCE WITH CAGING PROCEDURES ON PAGE 10. REMOVE BRAKE DRUMS AND APPLY PRESERVATIVE TO ALL BARE METAL BRAKE COMPONENTS INCLUDING THE UNPAINTED SURFACES OF THE BRAKE DRUM. NOTE: INSTALL BRAKE DRUMS ON AXLE AFTER PRESERVATIVE HAS THROUGHLY DRIED. THE BRAKES SHOULD REMAIN CAGED FOR SHIPMENT AND STORAGE. ATTACH A TAG TO

EACH BRAKE CHAMBER STATING "BRAKES CAGED, UNCAGE BRAKES BEFORE INSTALLATION."

PLACE CAPS, REMOVED FROM BRAKE CHAMBERS DURING THE CAGING PROCESS, INTO A BAG CONFORMING TO MIL-B-117, STYLE 2, TYPE I, CLASS B, SIZE 8 X 10. CLOSURE: HEAT SEAL. SECURE BAG TO ONE OF THE BRAKE CHAMBERS WITH TAPE CONFORMING TO PPP-T-60, TYPE III, CLASS 1.

C. FILL AXLE DIFFERENTIAL OPERATING LEVEL WITH OPERATING FLUID. ROTATE BRAKE DRUMS TO PROVIDE PROTECTION TO THE INTERNAL PARTS OF THE AXLE ASSEMBLY AND SEAL ALL OPENINGS. ATTACH A TAG TO EACH END OF AXLE STATING "RESERVOIRS ARE FILLED

WITH MIL-PRF-2105 GRADE GO-80/90 OPERATING LUBRICANT."

D. APPLY PRESERVATIVE TO ALL UNPAINTED EXTERIOR SURFACES EXCEPT THE U-JOINT YOKE. PRESERVE ALL UNPAINTED SURFACES

OF BRACKET "C".

E. APPLY PRESERVATIVE TO UNPAINTED SURFACES OF THE U-JOINT YOKE INCLUDING THE THREADED HOLES. WRAP WITH MIL-121, TYPE II, GRADE A, CLASS 2 AND SECURE WITH PPP-T-60, TYPE III, CLASS 1 TAPE. NOTE: MANUFACTURER'S PLASTIC PROTECTIVE CAPS

ARE ACCEPTABLE AS AN ALTERNATIVE TO THE USE OF WRAP.

F. ALL OPENED PORTS SHALL BE SEALED WITH CAPS / PLUGS CONFORMING TO NAS 847 IN ACCORDANCE WITH MIL-STD-2073-1C.

MANUFACTURER'S CAPS / PLUGS ARE ACCEPTABLE.

G. WRAP EACH WHEEL STUD AND SECURE WITH PPP-T-60, TYPE III, CLASS 1 TAPE. NOTE: MANUFACTURER'S CAPS ARE ACCEPTABLE. NOTE: PREPARE A TAG STATING, "STUDS HAVE BEEN PRESERVED WITH MIL-PRF-16173 GRADE 4 PRESERVATIVE.

REMOVE PRIOR TO USE." ATTACH TAG TO ONE OF THE WHEEL STUDS.

Page 2 of 11 Pages

SPECIAL PACKAGING INSTRUCTION

Form Approved -SS RJ OMB No. 0704-0188

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

RR15611NFDF32 780 (3D6E9) AXLE ASSEMBLY, REAR REAR DRIVE, ABS

2. CODE INDENT

19207

3. SPI NO.

AK15048157

4. NATIONAL STOCK NO.

2520-01-504-8157

5. DATE OF DRAWING

15 JUL 21

6. REVISION

Pad or Block

Number

MIL-STD-731,

Lumber

(Nominal Size)

Critical Dimensions (Inches)

L W D

QTY

COMMENTS

A 4 X 4 29 4 FABRICATE IN ACCORDANCE WITH FIGURE 1 ON PAGE 3.

B 33-1/2 7 3-1/2 2 FABRICATE IN ACCORDANCE WITH FGURE 2 ON PAGE 3.

C BRACKET "C" 3/8 1018 STEEL PLATE 2 FABRICATE IN ACCORDANCE WITH FIGURE 3 ON PAGE 3.

HARDWARE

NUMBER DESCRIPTION SIZE QTY COMMENTS

1 CARRIAGE BOLTS 3/8 INCH X 6 INCH 4

COMERCIAL QUALITY STEEL WITH COMERCIAL QUALITY

ZINC PLATING IS ACCEPTABLE.

LOOSENING OF THE INSTALLED NUTS, USED IN THE

SECURING OF BLOCKING AND BRACING, AND ON

ANCHOR BOLTS, SHALL BE PREVENTED BY EITHER

NICKING THE EXPOSED THREADS OF THE BOLTS;

APPLYING PAINT, ASPHALTUM OR MIL-PRF-16173,

GRADE 1 PRESERVATIVE.

2 CARRIAGE BOLTS 3/8 INCH X 9 INCH 4

3 CARRIAGE BOLTS 1/2 INCH X 10 INCH 4

4 CARRIAGE BOLTS 1/2 INCH X 16 INCH 4

5 NUTS 3/8 INCH NC 8

6 NUTS 1/2 INCH NC 8

7 FLAT WASHERS 3/8 32

8 FLAT WASHERS 1/2 8

9 LOCKWASHERS 1/2 8

10 LOCKWASHERS 3/8 8

11 LAG BOLTS 3/8 INCH X 3 INCH 24

12 FLAT WASHERS 3/4 4

H. FABRICATE RUBBING STRIPS "A", BLOCKS "B", AND BRACKETS "C" IN ACCORDANCE WITH THE MATERIALS CHART ABOVE AND

FIGURE 1, FIGURE 2 AND FIGURE 3 ON PAGE 3.

I. NOTE "I" IS NOT USED.

Page 3 of 11 Pages

SPECIAL PACKAGING INSTRUCTION

Form Approved -SS RJ OMB No. 0704-0188

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

RR15611NFDF32 780 (3D6E9) AXLE ASSEMBLY, REAR REAR DRIVE, ABS

2. CODE INDENT

19207

3. SPI NO.

AK15048157

4. NATIONAL STOCK NO.

2520-01-504-8157

5. DATE OF DRAWING

15 JUL 21

6. REVISION

FIGURE 1 FIGURE 2

½ DIA, 4 HOLES

3/8 DIA, 2 HOLE 1-¾

1-¾ 3-½ 3-½

1-¾ 5 11-7/8

23-½ 25-¼ 29 31-¾

2 33-½

3-½

2-½ 26-½

All dimensions are in inches.

All dimensions are actual.

All holes are dimensioned to center.

¼ 1-½ 2X

3/8 x 7-¾ x 2-½ Plate ¼ 1-½

1-1/2 REF

FIGURE 3

7-3/4

79 6-5/16 REF 8-1/2

¾ R 1

TYP 3

¾ R TYP 12-3/8

15-3/8 REF

90 90 9/16 HOLE 2 PLACES 1-1/4

2-1/2

MATERIAL: 1018 STEEL PLATE

13-3/8 +/ .030

DIMENSIONS ARE IN INCHES

TOLERANCE: +/- .090

HOLES ARE DIMENSIONED TO CENTER

Page 4 of 11 Pages

SPECIAL PACKAGING INSTRUCTION

Form Approved -SS RJ OMB No. 0704-0188

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

RR15611NFDF32 780 (3D6E9) AXLE ASSEMBLY, REAR REAR DRIVE, ABS

2. CODE INDENT

19207

3. SPI NO.

AK15048157

4. NATIONAL STOCK NO.

2520-01-504-8157

5. DATE OF DRAWING

15 JUL 21

6. REVISION

J. FABRICATE MIL-B-26195 BASE USING HARDWARE FROM CHART ON PAGE 2 AND AS SHOWN IN FIGURE 4 BELOW.

3/8 DIA HOLE THRU

4 PLACES 4 PLACES

½" DIA HOLE THRU

4 PLACES

31-¾

1-¾

73-½

92 4 x 4 NOM

101 9 27-½

All dimensions are in inches.

All dimensions are actual.

See chart on page 2 for actual hardware sizes. 33-½

FIGURE 4

Page 5 of 11 Pages

SPECIAL PACKAGING INSTRUCTION

Form Approved -SS RJ OMB No. 0704-0188

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

RR15611NFDF32 780 (3D6E9) AXLE ASSEMBLY, REAR REAR DRIVE, ABS

2. CODE INDENT

19207

3. SPI NO.

AK15048157

4. NATIONAL STOCK NO.

2520-01-504-8157

5. DATE OF DRAWING

15 JUL 21

6. REVISION

NOTE "J" CONTINUED:

SECURE RUBBING STRIPS "A" (4 EACH) AND BLOCKS "B" (2 EACH) TO THE BASE USING HARDWARE FROM CHART ON PAGE 2 AND AS

SHOWN IN FIGURE 5 BELOW.

4 PLACES

11-7/8

TYP BOTH BLOCKS

70-½ All dimensions are in inches.

All dimensions are actual. 4 See chart on page 2 for actual hardware sizes.

4 PLACES 4 PLACES

FIGURE 5

Page 6 of 11 Pages

SPECIAL PACKAGING INSTRUCTION

Form Approved -SS RJ OMB No. 0704-0188

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

RR15611NFDF32 780 (3D6E9) AXLE ASSEMBLY, REAR REAR DRIVE, ABS

2. CODE INDENT

19207

3. SPI NO.

AK15048157

4. NATIONAL STOCK NO.

2520-01-504-8157

5. DATE OF DRAWING

15 JUL 21

6. REVISION

NOTE "J" CONTINUED:

USING BLOCKS "B" AS A TEMPLATE, MATCH DRILL FOUR (4) EACH 1/2 INCH HOLES THROUGH SKID AS SHOWN IN FIGURE 6 BELOW.

INSERT FOUR (4) EACH CARRIAGE BOLTS (NUMBER 3) WITH FOUR (4) EACH FLATWASHERS (NUMBER 12) THROUGH MOUNTING HOLES IN

BLOCKS "B" AS SHOWN IN FIGURE 6 BELOW.

½" DIA DRILL THRU

4 PLACES

All dimensions are in inches.

All dimensions are actual.

See chart on page 2 for actual 4 PLACES hardware sizes.

4 PLACES

FIGURE 6

Page 7 of 11 Pages

SPECIAL PACKAGING INSTRUCTION

Form Approved -SS RJ OMB No. 0704-0188

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

RR15611NFDF32 780 (3D6E9) AXLE ASSEMBLY, REAR REAR DRIVE, ABS

2. CODE INDENT

19207

3. SPI NO.

AK15048157

4. NATIONAL STOCK NO.

2520-01-504-8157

5. DATE OF DRAWING

15 JUL 21

6. REVISION

NOTE "J" CONTINUED:

PLACE BARRIER MATERIAL MIL-B-121, TYPE II, GRADE A, CLASS 2, SIZE 7 X 28, TWO (2) EACH, AROUND AXLE AND MOUNTING PADS AND SECURE WITH PPP-T-60, TYPE III, CLASS 1 TAPE AS SHOWN IN FIGURE 7 BELOW. NOTE: BOTH MOUNTING PADS SHOULD BE WRAPPED.

PLACE AXLE ON SKID AND CENTER ON BLOCKS "B" AS SHOWN IN FIGURE 7 BELOW AND IN FIGURE 8 ON PAGE 8.

PLACE BRACKETS "C" OVER AXLE ASSEMBLY AND SECURE WITH HARDWARE FROM CHART ON PAGE 2 AND AS SHOWN IN FIGURE 7 BELOW

AND IN FIGURE 8 ON PAGE 8.

NOTE: NUTS FOR HOLD DOWN BRACKETS SHOULD BE TORQUED TO 70 FOOT POUNDS.

TYPICAL BOTH SIDES

4 PLACES

WRAP

TYPICAL BOTH SIDES

REF

See chart on page 2 for actual hardware sizes.

FIGURE 7

Page 8 of 11 Pages

SPECIAL PACKAGING INSTRUCTION

Form Approved -SS RJ OMB No. 0704-0188

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

RR15611NFDF32 780 (3D6E9) AXLE ASSEMBLY, REAR REAR DRIVE, ABS

2. CODE INDENT

19207

3. SPI NO.

AK15048157

4. NATIONAL STOCK NO.

2520-01-504-8157

5. DATE OF DRAWING

15 JUL 21

6. REVISION

REF

FIGURE 8

Page 9 of 11 Pages

SPECIAL PACKAGING INSTRUCTION

Form Approved -SS RJ OMB No. 0704-0188

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

RR15611NFDF32 780 (3D6E9) AXLE ASSEMBLY, REAR REAR DRIVE, ABS

2. CODE INDENT

19207

3. SPI NO.

AK15048157

4. NATIONAL STOCK NO.

2520-01-504-8157

5. DATE OF DRAWING

15 JUL 21

6. REVISION

NOTE "J" CONTINUED:

FABRICATE MIL-B-26195 MODIFIED HOOD WITH JOIST SUPPORTS, VERTICAL JOIST SUPPORTS, AND LATERAL JOIST SUPPORTS USING NOMINAL 2 X 4 LUMBER COMFORMING TO MIL-STD-731. LOCATE CLEATS, JOIST SUPPORTS, AND VERTICAL JOIST SUPPORTS AS SHOWN IN FIGURE 9

BELOW.

NOTE: CONTAINER IS CONSTRUCTED WITH VENTILATION HOLES, DRAIN HOLES, AND CORNER STRAPS AS SPECIFIED BY MIL-B-26195.

PLACE HOOD ON SKID AND SECURE USING 24 EACH LAG BOLTS (NUMBER 11) AND 24 EACH FLATWASHERS (NUMBER 7).

K. MARK CONTAINER WITH 1 INCH LETTERS, ON BOTH SIDES AND ENDS: "REUSABLE CONTAINER DO NOT DESTROY.

CAUTION! LIFT BY BASE ONLY. TO OPEN, REMOVE BOTTOM LAG BOLTS."

L. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

FIGURE 9

26-¼

3-½

FOR CLOSURE OF HOOD USE

37 61 85 101

24 EACH LAG BOLTS (NUMBER 11) AND

13 24 EACH FLATWASHERS (NUMBER 7).

16-¼

All dimensions are in inches.

All dimensions are actual.

Page 10 of 11 Pages

SPECIAL PACKAGING INSTRUCTION

Form Approved -SS RJ OMB No. 0704-0188

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

RR15611NFDF32 780 (3D6E9) AXLE ASSEMBLY, REAR REAR DRIVE, ABS

2. CODE INDENT

19207

3. SPI NO.

AK15048157

4. NATIONAL STOCK NO.

2520-01-504-8157

5. DATE OF DRAWING

15 JUL 21

6. REVISION

SPRING BRAKE CAGING PROCEDURE

TOOLS AND SPECIAL TOOLS

WRENCH, RATCHET 1/2 INCH DRIVE

SOCKET, 19mm DEEP WELL

A. CAGING.

NOTE: TO CAGE BRAKES FOR PRESERVATION, APPLY CAGING PROCEDURE TO ALL FOUR (4) AIR CHAMBERS ON AXLE.

1. REMOVE NUT (1) AND WASHER (2) FROM CAGING BOLT (3) AS SHOWN IN FIGURE 10 ON PAGE 11.

2. PULL OUT CAGING BOLT (3) FROM CAGING BOLT HOLDER (4) AS SHOWN IN FIGURE 10 ON PAGE 11.

3. TURN RUBBER CAP (5) COUNTER CLOCKWISE 1/4 TURN AND REMOVE CAP (5) FROM BACK OF AIR CHAMBER (6) AS SHOWN IN FIGURE 11

ON PAGE 11.

4. INSERT T END OF CAGING BOLT (3) IN BACK OF AIR CHAMBER (6) AND LOCK IN PLACE BY TURNING CAGING BOLT CLOCKWISE 1/4 TURN

AS SHOWN IN FIGURE 12 AND FIGURE 13 ON PAGE 11.

5. POSITION WASHER (2) AND NUT (1) ON CAGING BOLT (3) AS SHOWN IN FIGURE 14 ON PAGE 11.

6. TIGHTEN NUT (1) UNTIL BRAKE SHOE IS CAGED AS SHOWN IN FIGURE 15 ON PAGE 11.

NOTE: AFTER CAGING ALL FOUR AIR CHAMBERS YOU SHOULD BE ABLE TO ROTATE THE BRAKE DRUMS. ONCE THIS IS

ACCOMPLISED, THE BRAKE DRUMS CAN BE REMOVED.

Page 11 of 11 Pages

SPECIAL PACKAGING INSTRUCTION

Form Approved -SS RJ OMB No. 0704-0188

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

RR15611NFDF32 780 (3D6E9) AXLE ASSEMBLY, REAR REAR DRIVE, ABS

2. CODE INDENT

19207

3. SPI NO.

AK15048157

4. NATIONAL STOCK NO.

2520-01-504-8157

5. DATE OF DRAWING

15 JUL 21

6. REVISION

BOLT HOLDER

FIGURE 11

FIGURE 10

FIGURE 13

FIGURE 12

FIGURE 14 FIGURE 15

File details come from the government source that posted it. Updated Feb 28, 2024.