SPI-6150-00-264-0733.pdf

PDF 805 KB Posted Sep 29, 2025

Attached to: ICBM Cable Assembly, Powe
Solicitation number: SPRHA2-25-R-0001
Issued by: Defense Logistics Agency Aviation

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Written by GovTribe AI · Sep 29, 2025

This Special Packaging Instruction (SPI) document provides detailed specifications for packaging a Cable Assembly, Power, Electrical, Branched item (NSN 21-53482-0624). The packaging is designed for Level A protection, which meets the most severe worldwide shipment, handling, and storage conditions, including war reserve material, mobilization, strategic and theater deployment, open storage, and deck loading.

The document specifies precise packaging requirements including wooden lumber and packaging materials that must be heat-treated to 56 degrees Centigrade for 30 minutes, debarked, and certified by an accredited agency. Detailed instructions cover component placement, including a specific cushion block placement with a "horse head" orientation, nailing procedures for side and end panels, and strapping specifications. The packaging must use 16d nails with spacing not greater than 12 inches, and includes specific requirements for container dimensions, materials, and assembly, with multiple detailed diagrams showing exact placement of various packaging components.

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DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO DEPARTMENT OF DEFENSE AND U.S. DOD CONTRACTORS ONLY, ADMINISTRATIVE OR OPERATIONAL USE, 10 DECEMBER 2019. OTHER REQUESTS FOR THIS DOCUMENT SHALL BE REFERRED TO 406

SCMS/GULAA, (PACKAGING DIVISION), HILL AFB, UTAH 84056.

DESTRUCTION NOTICE: FOLLOW THE PROCEDURES IN DOD 5220.22-M, NATIONAL INDUSTRIAL SECURITY PROGRAM OPERATING MANUAL (NISPOM), SECTION 5-705, OR DOD 5200.1-R, INFORMATION SECURITY PROGRAM, CHAPTER VI. FOR UNCLASSIFIED, LIMITED DOCUMENTS, DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

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300 LBS

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ITEM WT.

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2169 MOD

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MARCH 87

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FORM

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LEVEL B:

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LEVEL A:

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CLOSURE

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IAW: ASTM D6256 (UNNAILED) & THIS INSTRUCTION

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IAW: ASTM D6256 (UNNAILED) & THIS INSTRUCTION

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COMPUTER GENERATED

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SPI NO. F00-264-0733

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CODE ID

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DESIGN FRAGILITY G

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SPEC STYLE TYPE CL VRTY GR TR

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AS SPECIFIED BELOW AND BILL OF MATERIALS

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ILL.

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NATIONAL STOCK NO.

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PART OR DRAWING NO.

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CURRENT

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SPECIAL MARKINGS:

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A) SPI NO. F00-264-0733

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PRESERVATIVE: N/A

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UNSERVICEABLE METHOD: 10

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CLEANING & DRYING: IAW MIL-STD-2073

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MILITARY PRESERVATION IAW MIL-STD-2073

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B) REUSABLE CONTAINER & DUNNAGE DO NOT DESTROY.

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MARKING IAW MIL-STD-129

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QUP

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ICQ

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CNTR O.D.

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LEVEL B:

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ITEM DIM

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LEVEL A:

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CNTR I.D.

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LEVEL B:

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LEVEL A:

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GROSS WT LBS

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ITEM NOMENCLATURE

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PACKING

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LEVEL

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GROSS CU FT

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ASTM D6256 (MOD)

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ASTM D6256 (MOD)

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REV

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DATE

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ORIGINAL

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CHK.

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AUTH.

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SPECIAL PACKAGING INSTRUCTION

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40 (COILED)

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LENGTH WIDTH DEPTH

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LEVEL A LEVEL B

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SPI NO. (TPO)

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S. PEELER S, PEELER K. RESTORFF N. CORONADO

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6150-00-264-0733 AH

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CABLE ASSEMBLY, POWER, ELECTRICAL, BRANCHED

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REVISIONS

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DESCRIPTION

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LTR

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DATE

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MARK THE SPI NUMBER ON THE IDENTIFICATION SIDE OF CONTAINER.

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SERVICEABLE METHOD: 10

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C) NOT FOR OUTSIDE STORAGE

AutoCAD SHX Text UPDATED DIMENSIONS, MARKINGS, & ILLUSTRATION AND, ADDED ASSET PLACEMENT INSTRUCTIONS AND CONTAINER LATCHES

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D) TO OPEN, REMOVE STRAPPING AND LIFT LID.

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G) UNNAILED CLOSURE ONLY - STRAPPING REQUIRED

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SHEET 1 OF 7

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F) DO NOT STACK MORE THAN 4 HIGH

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REQD

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QTY

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DESCRIPTION

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NOMENCLATURE OR

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SPECIFICATION

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MATERIAL

AutoCAD SHX Text 5 12 12 8 2 1 A/R A/R 1 2 2 4 2 6 4 1 6 6 6 2 1 2 2 3

AutoCAD SHX Text STRAPPING, STEEL KEEPER PLATE, MEDIUM LATCH, BUTTERFLY, MEDIUM STRAP, CORNER JOIST PAD, TOP TAPE, MASKING WRAP, CUSHION CUSHION, BLOCK CUSHION, END CUSHION, SIDE, CENTER CUSHION, SIDE, OUTER END SUPPORT JOIST SUPPORT, HORIZONTAL, SIDE JOIST SUPPORT, VERTICAL PAD, BASE NUT, HEX WASHER, PLAIN BOLT, CARRIAGE HEADER BASE INTERIOR FILL CLEAT INTERIOR THRU CLEAT SKID

AutoCAD SHX Text 3/4 X 0.015 X AS REQUIRED 1.13 X 0.62 X 0.29 2.60 X 2.17 X 0.63 12 X 3/4 X 0.015 2 X 4 (NOM) X 48 88 X 42 X 2 3/4 X AS REQUIRED AS REQUIRED 8 X 3 X 3 3/4 42 X 5 1/4 X 3 27 3/8 X 6 3/4 X 3 29 1/2 X 6 3/4 X 3 2 X 4 (NOM) X 48 2 X 4 (NOM) X 29 1/4 2 X 4 (NOM) X 6 3/4 94 X 41 X 3 3/8 3/8 6 X 3/8 2 X 4 (NOM) X 94 94 X 48 X 3/4 1 X 3 (NOM) X 42 7/8 1 X 3 (NOM) X 93 7/8 4 X 4 (NOM) X 50 1/8

AutoCAD SHX Text ASTM D3953 TYPE 1, RD, FINISH A LOCAL PURCHASE LOCAL PURCHASE ASTM D3953 TYPE 2, RD, FINISH A ASTM D6199 CLASS 2 A-A-59136 CLASS 1, GRADE A ASTM D6123 TYPE I OR II A-A-59135 CLASS 1, GRADE A A-A-59136 CLASS 1, GRADE A A-A-59136 CLASS 1, GRADE A A-A-59136 CLASS 1, GRADE A A-A-59136 CLASS 1, GRADE A ASTM D6199 CLASS 2 ASTM D6199 CLASS 2 ASTM D6199 CLASS 2 A-A-59136 CLASS 1, GRADE A ASME B18.2.2 ASME B18.21.1 ASME B18.5 ASTM D6199 CLASS 2 A-A-55057 TYPE A ASTM D6199 CLASS 2 ASTM D6199 CLASS 2 ASTM D6199 CLASS 2

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2169C MOD

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MARCH 87

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FORM

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COMPUTER GENERATED

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SPECIAL PACKAGING INSTRUCTION

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SPI NO. (TPO)

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SHEET 2 OF 7

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ITEM NOMENCLATURE

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CODE ID

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CABLE ASSEMBLY, POWER, ELECTRICAL, BRANCHED

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CAUTION NOTICES

NOTICE 1: ASSETS PACKAGED IN ACCORDANCE WITH PREVIOUS EDITIONS OF THIS SPI MUST BE REPACKAGED TO

MEET THE REQUIREMENTS OF THIS SPI REVISION.

NOTICE 2: SEE SPIRES FOR A COMPLETE LISTING OF NSN's ASSIGNED TO THIS SPI.

NOTICE 3: PACKAGING MATERIAL MAY BE SUBSTITUTED IF IT MEETS THE REQUIREMENTS OF MIL-STD-2073, PROVIDES EQUAL OR BETTER PROTECTION AND THERE IS NO INCREASED COST TO THE GOVERNMENT.

NOTICE 4: OVERSEAS AND FMS PACKAGING MUST MEET THE REQUIREMENTS OF LEVEL A PACKAGING.

NOTICE 5: LEVEL A PROTECTION REQUIRED TO MEET THE MOST SEVERE WORLDWIDE SHIPMENT, HANDLING, AND

STORAGE CONDITIONS. EXAMPLES OF SITUATIONS ARE: WAR RESERVE MATERIAL, MOBILIZATION, STRATEGIC AND

THEATER DEPLOYMENT, OPEN STORAGE AND DECK LOADING.

NOTES

1. SIDE AND END PANELS ARE TO BE NAILED TO SKIDS AND HEADERS, REF.-1 & -5, USING 16d NAILS WITH SPACING NOT

GREATER THAN 12 INCHES APART.

2. LAY BASE PAD, REF.-9 IN PLACE. INSTALL SIDE AND END CUSHIONS, REF.-13, -14, & -15, PRESSING FIRMLY IN PLACE.

3. PLACE TOP PAD, REF.-19, DIRECTLY ON TOP OF THE ITEM.

4. INSERT JOIST, REF.-20 INTO EACH SLOT AND PLACE LID ON CONTAINER. LATCHES, REF.-22, SHALL BE FASTENED TO

THE KEEPER PLATE, REF.-23, AT ALL TIMES BUT ARE NOT TO BE USED IN PLACE OF STRAPPING, REF.-24, UNLESS

STRAPPING CAPABILITIES ARE NOT AVAILABLE AT THE SITE. THE LID MUST BE IMMEDIATELY SECURED WITH STRAPPING

AT THE FIRST SITE POSSIBLE.

5. NAIL CORNER STRAPS, REF.-21, INTO PLACE ON THE SIDE CORNERS (8 PLACES), AS ILLUSTRATED ON PAGE 7.

6. THE CUSHION BLOCK, REF.-16, SHALL BE PLACED IN THE CORNER AS SHOWN ON PAGE 5. THE CABLE ASSEMBLY MUST

BE PLACED AS ILLUSTRATED, WITH THE "HORSE HEAD" PLACED IN CONJUNCTION WITH THE CUSHION BLOCK.

7. ANY BUTTERFLY LATCH AND KEEPER PLATE COMPARABLE TO P/N: 501-58300/501-584800 IS ACCEPTABLE FOR USE, IAW

NOTICE 3 ON THE TOP OF THIS PAGE.

INTERNATIONAL STANDARDS FOR PHYTOSANITARY MEASURES

REVISION OF ISPM NO. 15

REVISION OF WOOD PACKAGING MATERIAL FOR INTERNATIONAL TRADE

THE FOLLOWING STATEMENT IS IN COMPLIANCE WITH THE UNITED NATIONS-IMPLEMENTED RESTRICTIONS ON WOOD

PACKAGING MATERIAL (WPM). THIS REQUIREMENT IS SPECIFICALLY CONCERNED WITH INVASIVE SPECIES SUCH AS THE

PINEWOOD NEMATODE. WPM IS DEFINED AS WOOD PALLETS, SKIDS, LOAD BOARDS, PALLET COLLARS, WOODEN BOXES, REELS, DUNNAGE, CRATES, FRAMES, AND CLEATS. THE STATEMENT BELOW CITES THE REQUIREMENTS IN DETAIL AND

COVERS LUMBER FOR BUILDING CONTAINERS AND PALLETS USED FOR DELIVERIES, RESULTING IN SHIPMENTS WORLDWIDE

(DIRECT, OR THROUGH AIR LOGISTICS CENTERS (ALC), CONTAINER CONSOLIDATION POINTS (CCP), OR OTHER BASES).

WOODEN LUMBER, WOODEN PALLET AND PACKAGING/CONTAINER STATEMENT:

ALL WOODEN LUMBER, WOODEN PALLETS, AND WOODEN CONTAINERS PRODUCED ENTIRELY OR IN PART OF WOOD

PACKAGING MATERIAL (WPM) SHALL BE CONSTRUCTED FROM DEBARKED WOOD IN ADDITION TO THE APPLICATION OF

HEAT-TREATED (HT) MATERIAL (HT TO 56 DEGREES CENTIGRADE OR 133 DEGREES FAHRENHEIT FOR 30 MINUTES).

CERTIFICATION/MARKING IS REQUIRED BY AN ACCREDITED AGENCY RECOGNIZED BY THE AMERICAN LUMBER STANDARDS

COMMITTEE (ALSC). FOR REFERENCE DOCUMENTATION, SEE LATEST REVISION OF "INTERNATIONAL STANDARDS FOR

PHYTOSANITARY MEASURES (ISPM NO. 15), "REGULATION OF WOOD PACKAGING MATERIAL IN INTERNATIONAL TRADE."

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2169C MOD

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MARCH 87

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FORM

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SPECIAL PACKAGING INSTRUCTION

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SPI NO. (TPO)

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ITEM NOMENCLATURE

AutoCAD SHX Text 98747

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CODE ID

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CABLE ASSEMBLY, POWER, ELECTRICAL, BRANCHED

SHEET 3 OF 7

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2169C MOD

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MARCH 87

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FORM

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SPECIAL PACKAGING INSTRUCTION

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ITEM NOMENCLATURE

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CODE ID

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DETAIL A

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SIDE PANEL

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DETAIL B

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END PANEL

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CABLE ASSEMBLY, POWER, ELECTRICAL, BRANCHED

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SHEET 4 OF 7

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DETAIL C CUSHION BLOCK

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SPECIAL PACKAGING INSTRUCTION

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CODE ID

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CABLE ASSEMBLY, POWER, ELECTRICAL, BRANCHED

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SHEET 5 OF 7

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ITEM REFERENCE

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2169C MOD

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FORM

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CODE ID

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CABLE ASSEMBLY, POWER, ELECTRICAL, BRANCHED

SHEET 6 OF 7

2169C MOD

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FORM

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SPECIAL PACKAGING INSTRUCTION

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CABLE ASSEMBLY, POWER, ELECTRICAL, BRANCHED

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MARCH 87

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File details come from the government source that posted it. Updated Sep 29, 2025.