Special Packaging Instruction - AK16337271.pdf

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Metering Fuel Pump (4 NSNs) for HMMWV
Solicitation number
SPRDL1-24-R-0171
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This DD Form 2169 is a Special Packaging Instruction (SPI) for a Fuel Injection Pump (NSN 2910-01-633-7271) manufactured by Stanadyne Corporation (CAGE 84760). The document provides detailed military packaging specifications, including preservation, cleaning, drying, and packing requirements for Level A and Level B packaging methods. Specific instructions include using MIL-STD-2073-1 standards, applying preservatives to unpainted metallic surfaces, using specific wrap and cushioning materials, and marking containers with reusable container instructions.

The packaging requirements are for a fuel injection pump with a unit pack weight of 15.0 lbs, measuring 12.3 x 9.1 x 6.9 inches, and a pack volume of 0.447 cubic feet. The document includes precise technical details for securing and protecting the pump during shipping, with specific guidelines for wrapping, cushioning, and containerizing the component using military-grade materials and methods. The SPI is dated 25 OCT 2024 and includes a detailed sketch showing cushioning placement and attachment methods for the fuel injection pump.

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 2 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188 xEW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

.DB2831-6277 (84760) FUEL INJECTION PUMP 19207 AK16337271

4. NATIONAL STOCK NO. 6. REVISION

2910-01-633-7271

5. DATE

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

001 NONE 15.0 0.447 12.3 X 9.1 X 6.9

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1, METHOD 42

13. CLEANING 1-B INTERNAL PRESERVATIVE: MIL-PRF-21260, GR SAE 10W

MIL-STD-2073-1 2-C CLOSURE: NAS 847

14. DRYING 3-D EXTERNAL PRESERVATIVE: MIL-PRF-21260, GR SAE 10W

MIL-STD-2073-1 4-E 1 WRAP: MIL-PRF-121, TYPE I, SIZE: 20 X 29

15. PACKING

5-F CUSHIONING: ASTM D4727, TY CF, CL DOM

6-G 1 CONTAINER: ASTM D5118, TY CF, CL DOM, VARIETY SW,

a. LEVEL A GR. 275, ST RSC, SIZE: 11-1/8 X 6-1/8 X 8-1/8

MIL-STD-2073-1 & NOTE I 7 1 BAG: MIL-DTL-117, TY I, CL E, ST 1, SIZE: 16 X 21

b. LEVEL B 8-G 1 CONTAINER: ASTM D5118, TY CF, CL WR, GR W5c, MIL-STD-2073-1 & NOTE I ST RSC, SIZE: 8-7/8 X 6-5/8 X 11-3/4

16. MARKING

MIL-STD-129 & NOTE H

17. NOTES/DRAWING

A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. FLUSH OR SLUSH INTERNALLY AND THOROUGHLY DRAIN EXCESS.

C. PLUG OR CAP ALL PUMP PORTS USING APPROPRIATE SIZES.

D. APPLY PRESERVATIVE TO UNPAINTED AND UNPLATED METALLIC SURFACES.

E. SECURE WRAP USING TAPE.

F. FOR FABRICATION AND PLACEMENT OF CUSHIONING SEE PAGE 2.

G. CLOSE CONTAINER IN ACCORDANCE WITH ASTM D1974, METHOD 2B3.

H. THE UNIT CONTAINER SHALL ALSO BE MARKED ON THE TOP AND ONE SIDE, IN ACCORDANCE WITH MIL-STD-129-SPECIAL MARKINGS, “REUSABLE CONTAINER AND CUSHIONING, DO NOT DESTROY.

OPEN ALONG TAPE SEAMS, AS NEEDED, USING SHALLOW-BLADED KNIFE.”

I. PACKING:

LEVEL A PACKING SHALL BE ACCOMPLISHED USING WOOD-CLEATED PANELBOARD SHIPPING

BOXES, CONFORMING TO ASTM-D 6251, TYPE III, CLASS 2 OR NAILED WOOD BOXES CONFORMING TO

ASTM-D 6880, CLASS 2.

LEVEL B PACKING SHALL BE ACCOMPLISHED USING FIBERBOARD BOXES, WEATHER RESISTANT,

CONFORMING TO ASTM-D 5118 OR TRIPLEWALL, CORRUGATED FIBERBOARD BOXES, CLASS 2,

CONFORMING TO ASTM-D 5168. CLOSURE, SEALING, AND REINFORCEMENT SHALL BE IAW SPECIFIC, APPLICABLE METHODS OF ASTM-D 1974, OR AS REFERENCED IN THE CONTAINER SPECIFICATION.

WHEN TOTAL QUANTITY TO BE SHIPPED TO THE SAME DESTINATION EXCEEDS 125 POUNDS,

EXTERIOR PACKS WITHOUT SKIDS SHALL BE PALLETIZED IN ACCORDANCE WITH MIL-STD-147.

25 OCT 2024 A

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 2 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved xEW OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply wi th a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

DB2831-6277 (84760) FUEL INJECTION PUMP 19207 AK16337271

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2910-01-633-7271 25 OCT 2024

17. NOTES/DRAWING

A

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