SPECIAL PACKAGING INSTRUCTION AG00000621-SPRBL126R0007.pdf

SPECIAL PACKAGING INSTRUCTION

Form Approved

OMB No. 0704-0188

1. PART OR DRAWING NO.

Installation Kits

2. CODE IDENT

80063

3. SPI NO.

AG00000621

4. NATIONAL STOCK NO

Multiple

5. DATE OF DRAWING

15113

6. REVISION

7. QUP

8. ICQ

9.UNIT PACK WEIGHT 10.UNIT PACK CUBE 11.UNIT PACK SIZE

12. PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MILITARY

NOTE 1

N/A N/A N/A

13. CLEANING

MIL-STD-2073-1

APPLICABLE DOCUMENTS

DDSFSDFDF

14. DRYING

MIL-STD-2073-1

MIL-STD-129 ASTM D1974

MIL-STD-2073-1 ASTM D4727

15. PACKING MIL-H-775 ASTM D5118

MIL-DTL-55330 ASTM D5168

a. LEVEL A

NOTE 2.1.1

CECOM SPI AG00000601 ASTM D6251

PPP-B-795 ISPM 115

b. LEVEL B

NOTE 2.1.2

PPP-C-1797

16. MARKING

MIL-STD-129 AND NOTE 3

17. NOTES

1. PRESERVATION.

1.1 Technical Literature (Parts List, etc.). All paper documents shall be preserved using Method 31.

1.2 Brackets and Bracket Mountings. Brackets and bracket mountings shall be preserved in accordance with MIL-STD-2073-1, using the following code: 10-1-

00-CA-NA-B-ED. Secure the cushioning on sharp corners only.

1.3 Cable Assemblies. Cable assemblies shall be coiled (if possible) and preserved using Method 31. Cushion each connector with ¼” material conforming to PPP-B-795 or equivalent. Secure the cushioning with tape.

1.4 Connectors. Connectors shall be preserved in accordance with MIL-DTL-

55330.

1.5 Circuit Card Assemblies. Circuit Card Assemblies (CCAs) and Printed

Circuit Boards (PCBs) shall be preserved in accordance with CECOM Special

Packaging Instruction AG00000601.

1.6 Electronic Components other than CCAs.

1.6.1 Electrostatic Discharge Sensitive (ESDS). Electronic components that are ESDS shall be preserved using MIL-STD-2073-1 specialized preservation

DA FORM 2169, JUN 86

(Continuation Sheet )

2. CODE IDENT

80063

3. SPI NO.

AG00000621

4. NATIONAL STOCK NO

Multiple

5. DATE

code “GX”. Place the unit pack in a fiberboard box conforming to ASTM D5118 and close the box in accordance with ASTM D1974.

1.7.2 Non-ESDS. Electronic components that are non-ESDS shall be preserved using Method 41. Place the heat-sealed bag into a fiberboard box conforming to ASTM D5118. Close the box in accordance with ASTM D1974. If the weight of the component exceeds 10 pounds or any dimension exceeds 12 inches, preserve the component in accordance with Method 42.

1.8 Hazardous Materials (HAZMAT). Ensure all items classified as a HAZMAT are prepared using MIL-STD-2073-1 specialized preservation code “HM”, and ensure they are compatible with all other components in the shipping container.

1.9 Hoses. Hoses shall be preserved in accordance with MIL-H-775.

1.10 Kits/Assemblies. The components of kits included within the main installation kit, shall be prepared using the same requirements described within this SPI; however, the components shall be consolidated separately in a fiberboard box conforming to ASTM D5118 and closed in accordance with ASTM

D1974.

1.11 Mechanical Parts.

1.11.1 Painted Steel, Aluminum or Other Non-Ferrous Metals. Mechanical parts composed of painted steel, aluminum or other non-ferrous metals shall be preserved in accordance with MIL-STD-2073-1, using the following code: 10-1-

00-CA-NA-B-ED. Secure the cushioning on sharp corners only.

1.11.2 Unpainted Steel. Mechanical parts composed of unpainted steel shall be preserved using Method 33. Apply an appropriate preservative, as required.

Place the heat-sealed bag in a fiberboard box conforming to ASTM D5118 and close the box in accordance with ASTM D1974.

1.11.3 Nonmetal. Mechanical parts made out of nonmetals shall be preserved by an appropriate method in accordance with MIL-STD-2073-1.

1.12 Components not covered by paragraphs 1.1 through 1.11.3. Components not addressed elsewhere in paragraph 1.1 through 1.11.3 shall be individually unit packed in accordance with Methods 10, 30, 40, or 50, as defined and specified in MIL-STD-2073.

2. PACKING.

2.1 Consolidation and Packing.

DA FORM 2169C, JUN 86 Page 2 of 3

(Continuation Sheet )

2. CODE IDENT

80063

3. SPI NO.

AG00000621

4. NATIONAL STOCK NO

Multiple

5. DATE

2.1.1 Level A. Place all components into a close-fitting wood cleated plywood box conforming to ASTM D6251, type III, class 2, style A. Ensure that the technical literature is placed on top. Use fiberboard sleeves or pieces conforming to ASTM D4727 to separate the items, as required. Place heavier components in the bottom of the box. Cushion and brace as necessary to prevent excessive movement within box, using materials conforming to ASTM

D4727, PPP-C-795, or PPP-C-1797. Close the box with zinc coated nails in accordance with ASTM D6251.

2.1.2 Level B. Place all components into an appropriately sized fiberboard box conforming to ASTM D5118, Style RSC, Grade W5c. If the weight limitation of a fiberboard box is exceeded, use a triple wall fiberboard box conforming to ASTM D5168. Ensure that the technical literature is placed on top. Place heavier components in the bottom of the box. Cushion and brace as necessary to prevent excessive movement within box using materials conforming to ASTM D

4727, PPP-C-795, or PPP-C-1797. Close the box in accordance with ASTM D1974 or ASTM D5168, as appropriate. In some cases, the unit pack may be used as the shipping container for individual components. If the unit pack is also the shipping container, close and seal the box in accordance with ASTM D1974 sealing method B or C.

3. Marking. Marking shall be in accordance with MIL-STD-129. Ensure all inner packagings are marked to identify their contents. Ensure all HAZMAT are marked and labeled in accordance with the appropriate regulatory documents.

4. REQUIREMENTS FOR WOOD PACKAGING MATERIAL. All CONUS and OCONUS shipments utilizing wood packaging material, such as pallets, dunnage, crating, packing blocks, drums, cases, load boards, pallet collars, and skids, shall meet the

International Standards for Phytosanitary Measures, ISPM-15, entitled

“Regulation for Wood Packaging Materials in International Trade”.

DA FORM 2169C, JUN 86 Page 3 of 3