SOO1.pdf

PR 13-0005

STATEMENT OF OBJECTIVES

11 April13

1. DESCRIPTION OF REQUIREMENT: Defense Logistics Agency Energy (DLA Energy), as the Department of Defense (DoD) Integrated Materiel Manager (IMM) for Aerospace Energy products and services, requires inspection, maintenance, recertification overhaul maintenance services and intermittent storage for Helium Tube-Bank Trailers and International Organization for Standardization (ISO) containers on a chassis or a stand-alone chassis utilized for bulk compressed gas service. The Contractor shall provide all supplies, management, tools, equipment and labor necessary and implement a maintenance management program to ensure that assigned equipment is brought to and or maintained to a safe, serviceable and roadworthy condition. Compressed gas Tube-Bank Trailers, ISO containers and chassis, will be referred to hereafter as equipment.

2. SCOPE: The Contractor shall inspect, maintain, recertify and provide overhaul maintenance services for equipment owned by DLA Energy. The Contractor shall store equipment while awaiting inspection, maintenance, recertification, overhaul maintenance and transportation.

3. INSPECTION: The Contractor shall inspect each piece of equipment when it is delivered to the Contractor's facility and perform any required inspection, maintenance, recertification and overhaul maintenance services to bring it to or keep it in a serviceable, roadworthy condition as required by the Department of Transportation (DOT). The Contractor shall perform the following inspection services:

3.1 The Contractor shall inspect each piece of equipment IAW 49 CFR § 396.11 within 24 hours of it arriving at the maintenance location and shall utilize the attached initial (Trailer or ISO) "Drivers Visual Inspection" report (or equivalent) to document the condition of equipment. Equipment inspection reports shall be submitted to the DLA Energy Transportation Specialist (TS) by equipment number via email (cylinder.return@dla.mil) within three days of report.

3.2 The Contractor shall provide a qualified inspector that meets the requirements of 49 CFR §

396.19 and 49 CFR § 396.25. The Contractor will perform an Annual Inspection of chassis IAW CFR §

396.21 and Appendix G to Subchapter B- "Minimum periodic inspection standards" when annual chassis inspection is expired or within one month of expiration. The Contractor shall provide a copy of the annual report to the DLA Energy TS via email (cylinder.return@dla.mil) within three days of report.

4. RECERTIFICATION: Cylinders shall be recertified by an approved DOT testing method. If applicable the contractor shall submit a copy of their DOT special permit showing the method by which the cylinder will be tested. Cylinders shall be recertified IAW all applicable regulations and requirements:

4.1 PRODUCT SPECIFICATION:

4.1.1 All gaseous helium used during the recertification process of these cylinders shall meet the requirements ofMIL-PRF-27407C, Type I, Grade A, 29 Nov 2006.

4.1.2 All gaseous nitrogen used during the recertification process of these cylinders shall meet the requirements ofMIL-PRF-27401F, Type I, Grade A, 10 Jan 2008.

Page 1 of9

4.2 REQUIREMENTS: The following requirements shall apply regardless of which type of testing method is used. Contractor shall:

4.2.1 Be a DOT certified testing facility.

4.2.2 The Contractor shall assure all records clearly identify corresponding cylinder number and equipment number. Provide a tube diagam for each piece of equipment indicating pass or fail.

4.2.3 Hydrostatic testing: Provide a test continuous chart recording of pressure and time for each cylinder tested.

4.2.4 When disassembly/reassembly is required the Contractor shall document the location of cylinders on the equipment by serial number, location and equipment license number.

4.2.5 Testing of the cylinders to the required pressure by DOT and testing of the manifolds to the required pressure IAW ASME Code for Pressure Piping, B31 shall be performed.

Clean /filtered water shall be used for hydrostatic testing to prevent contamination of cylinders and manifolds.

4.2.6 Replace all burst discs in the manifold. Rupture disc heads shall be installed with a minimum torque of 40 ft-lbs.

4.2.7 For Hydrostatic Testing Only: After cylinder assembly, all internal surfaces that will be in contact with the product shall be rinsed with water which meets the requirements of ASTM D 1193, Type IV or equivalent and then purged with dry filtered nitrogen until the exiting gas reaches a maximum dew point of -80°F. Other methods to ensure cylinders are clean and dry after testing may be acceptable with prior approval of the Contracting Officer.

4.2.8 The cylinders shall be filled with a helium/nitrogen gas mixture of at least 5% helium I 95% Nitrogen for system leak testing. Gaseous helium used for leak testing shall meet the requirements ofMIL-PRF-27407C, Type I, Grade A and if Gaseous Nitrogen is used it shall meet the requirements ofMIL-PRF-27401F, Type I, Grade A. The fully assembled gas system (cylinders, valves, manifolds and safety devices) shall be pressurized to the maximum allowable working pressure with the gas mixture. All threaded joints and other potential source ofleaks shall be leak-checked using a leak detector common to the industry. The Contractor shall repair all leaks and demonstrate the absence of leaks in the trailer assembly for a minimum period of 24 hours, at the maximum allowable working pressure.

4.2.9 Once the gas system has been determined to be leak free, the Contractor shall bleed down the helium/nitrogen pressure to 15-20 psig @ 70F or purge the helium/nitrogen mixture from the cylinders and replace with either helium or nitrogen blanket at 15-20 psig@ 70F. The 15-20 psig inert blanket shall be maintained on the cylinders to prevent contamination.

4.2.10 Prior to the Government inspection and final acceptance, the Contractor shall perform the following for equipment requiring recertification testing only:

Page 2 of9

Page 3 of9

4.2.10.1 Operational and visual checks of completed equipment to ensure the equipment is roadworthy and can be safely transported lAW Federal, State and local regulations.

functional.

4.2.10.2 Verify the king pin/plate and landing gear are greased and

4.2.10.3 The air brake line fitting connections shall be leak checked with soap solution while the line is under full tractor supplied air pressure. No leaks are permitted. Verify functionality of: glad hand connections, service brake, parking brake and emergency brake systems.

4.2.10.4 Should the Contractor discover any additional repair(s), as a result of the above inspection, the Contracting Officer shall be notified in order that the cost of these repair(s) shall be included in the SERVICES-REPAIR AND OVERHAUL contract line item.

4.2.10.5 All materials and components used as replacement

material/components shall be compatible with the intended service and equivalent in design to the original. If original part "equivalency" requires the use of outdated technology, the Contractor shall propose to the Contracting Officer to use replacement parts that are of newer technology. Prior approval by the Contracting Officer is required before newer components are installed.

4.2.10.6 If any cylinder fails to comply with the testing requirements as specified herein, the Contractor shall provide the Contracting Officer with a detailed description stating the reasons for cylinder failure and include costs to repair or replace the cylinder. All removed parts and/or hardware shall be retained until offered to the Government for inspection. The Contracting Officer will review and provide preapproval to the Contractor to repair or replace the parts. The Government will make the determination of which removed components will be disposed of by the Contractor and which will be sent to the Defense Reutilization and Marketing System (DRMS). The Contractor shall prepare for transport and the Government will arrange for the transportaton of the parts to be sent to DRMS. The contractor shall prepare for disposal lAW paragraph 8.0.

5. REPAIR AND OVERHAUL: Within fourteen working days or as otherwise specified on the assigned Delivery Order (DO) issued by the Contracting Officer, the Contractor shall inspect the equipment, prepare and submit to the Contracting Officer a detailed list of repairs required to return the equipment to roadworthy and like new condition. In addition to this detailed list, the Contractor shall also include digital photographs for the purpose of adequately evaluating the Contractor's proposed repairs. The Contractor shall be responsible for visually inspecting all mechanical, electrical, pneumatic and structural components for damage, wear, distortion, missing parts or other forms of failure or potential failure. The Government reserves the right to have a Government Representative inspect the equipment relative to the repairs proposed by the Contractor, prior to approval acceptance of the Contractor's proposal by the Contracting Officer. The Contracting Officer will advise the Contractor of approved repairs. The Contractor shall perform all authorized repairs and replacement of any part of the equipment chassis/framework as directed by the Contracting Officer. All equipment repair or overhaul services shall be negotiated to include, but not limited to the following:

5.1 Cleaning all extemal surfaces of the equipment chassis/framework and paint. The Contractor shall only use an abrasive blasting procedure to remove all rust, scale, grease, oil and clean all external

Page 4 of9 surfaces. All surface areas exposed to abrasive blasting shall be primed and painted within 12 hours of exposure to the environment using the following proceedures:

5.1.1 Painting of Cylinders, Cabinet and Chassis: Prepare surfaces IAW primer and finish coat manufacturer's recommendation. When specified on the Delivery Order issued by the Contracting Officer the Contractor shall prime and paint lAW MIL-PRF-23236D, dated 15 September 2009. An Example meeting this requirement is Sherwin Williams Industrial and Marine Coatings DURA- PLATE 235 Multi-Purpose Epoxy. Spray paint all external metal surfaces, except brakes, suspension and operational equipment with zinc chromate primer which meets the requirements of Class C TT-P-1757B, dated 15 May 1997. Alternatively, the Contractor may substitute an epoxy based primer that meets the requirements ofMIL-P-53022E, dated 19 Jan 2012 when used in combination with a polyurethane finish coat that meets the requirement ofMIL-DTL-64159B, dated 24 Jan 2011 or MIL- PRF-85285E dated 12 Jan 2012. Other primer and finish coatings may also be utilized with prior approval of the Contracting Officer. When visually inspected, the finish coating shall be a smooth, continuous, adherent film which is free of surface imperfections such as: runs, sags, blisters, orange peel, blushing, streaks, craters, blotches, brush marks, fish eyes, seediness or pinholes. Painting, lettering and marldng shall be accomplished IAW 49 CFR.

5.1.1.1 Cylinders only: The color shall be identified per delivery order. The two color options are: 1) Desert Color, Tan 686A, 33446, and 2) Insignia White 17875, in FED-STD-595C, dated 16 Jan 2008.

5.1.1.2 Cabinet and Chassis only: The color shall be identified per delivery order.

The four color options are: 1) Desert Color, Tan 686A, 33446, 2) DOT Highway Yellow 13538, 3) Olive Drab 34088 and 4) Insignia White 17875, in FED-STD-595C, dated 16 Jan 2008.

5.2. Prior to painting, the Contractor shall repair or overhaul by: patching, re-welding, rebuilding or replacing all metal areas which are rusted or damaged. All materials shall be furnished by the Contractor. Repairing or overhauling the metal work shall include, but are not limited to the following, if required

5.2.1 Repairing or replacing hinges.

5.2.2 Straightening or replacing doors.

5.2.3 Repairing or replacing handles and locks.

5.2.4 Reinforcing or replacing weakened door sections with similar metal plates.

5.2.5 Straighten, repair or replace missing, torn, twisted or bent metal sections of trailer beds, fenders, bumpers, sldrts, cabinets, brackets, eye bolts, tie downs, shackles, tow rings, pintel hook hitch and framework.

5.2.6 Repairs or replacements of metal sections by bolting, welding or riveting to be typical of the original fabrication.

Page 5 of9

5.2.7 Installing new belting material on the trailer as needed. These trailers have belting type spacers between and under cylinders retaining straps. These spacers shall be replaced with new commercial grade four-ply belting. Dimensions of new spacers shall be the same as spacers removed.

onto trailers.

5.2 8 Reassembling of cylinders, all piping removed or renewed gas system components

5.2.9 Due to the age of the current DLA Energy-owned equipment and the increasing number of landing gear failures, Contractors responsible for repairing trailers shall perform a thorough inspection of all trailer landing gear assemblies in their possession. Any repairs/replacements identified during the landing gear inspections to return them to a "like new" condition shall be included with other repair/replacement items they identify in their trailer repair proposals. Areas of specific interest include, but are not limited to:

5.2.9.1 Any indication of binding gears when loading or off loading trailer.

seals.

5.2.9.2 Gear box housings shall be visually inspected for cracks and leaking

5.2.9.3 Cracks in the landing gear housing welds or visibly bent landing gear.

5.2.9.4 Rust in the gear boxes due to lack of grease.

5.2.9.5 Visibly worn or broken gears.

5.2.9.6 Bent or damaged struts bracing the landing gear to the frame.

5.2.9.7 Rusted or corroded landing gear handle or warn handle to gear shaft pin.

5.2.9.8 Landing gear. Currently DLA Energy is retrofitting field landing gear with the Landing Gear kit with heavy duty feet- HOLLAND Heavy Duty Mark V (Part Number LGH- 3A-012). Reference attachment titled "Holland Mark V Landing Gear". Other brands that are equivalent or exceed specifications may be used.

5.2.10 General Inspection, repair and maintenance include:

5.2.10.1 Repair lighting devices and reflectors

5.2.10.2 Repair flat tires or replace ifun-reparable and/or re-inflate tires (If required, the Contractor shall replace tires, including the spare tire, with new 11XOOX22.5 Steel Radial Tires, or equivalent. Standard rims for these tires are up to 10 holes with steel bud.).

5.2.10.3 Repair/Replace glad hands

5.2.10.4 Service or replace brakes including trailer brake connections

5.2.10.5 Repair electrical wiring

Page 6 of9

5.2.10.6 Lubricate landing gear and fifth wheel skid plate

Gas)

5.2.10.7 Replace placarding for hazardous material (UN1046 Non-Flammable

DLAEnergy

5.2.10.8 Replace and/or install license plates including return of old plates to

5.2.10.9 Perform any other minor repairs not previously identified

5.2.11 Maintenance and overhaul shall be completed by:

5.2.11.1 Recertification testing: within 45 calendar days of CO approval

5.2.11.2 Chassis maintenance/overhaul: within 30 calendar days of CO approval

5.2.11.3 Cylinder maintenance/overhaul: within 21 calendar days of CO approval

6.0 TUBE BANK TRAILER CONVERSION (CLEANING): If ordered on the delivery order issued by the Contracting Officer the Contractor shall convert Government furnished trailers from Helium (He) service to various compressed gas products such as (nitrogen trifluoride (NF3), Deuterium (D2), Hydrogen, Oxygen) IAW 49 CFR.

6.1 The trailers that are within test will not require recertification testing. Trailers will be shipped to the Contractor with a nitrogen blanket pressure IAW 49 CFR.

6.2 Modification to the trailers may include but is not limited to manifold, fittings, valves, pressure relief devices, pressure gauge valves, pressure gauges, change of trailer markings, placarding and installation of new rubber cover caps on all vent bleed-off cylinders, if applicable and any other modification necessary to meet 49 CFR requirements.

6.3 The Contractor shall perform the following procedures on the trailers for conversion from helium service to various compressed gas products:

6.3.1 Evacuate the cylinders to 26" ofHg vacuum (absolute pressure of 100 microns).

Evacuated gas shall be handled/recovered appropriately IAWall local, State, Federal environmental guidelines.

6.3.2 Fill the cylinders with clean, dry gaseous nitrogen that meets MIL-PRF-27401, Type I, Grade A to the maximum allowable working pressure.

6.4 The fully assembled gas system (cylinders, valves, manifolds and safety devices), all threaded joints and other potential source of leaks shall be leak-checked using a leak detector common to the industry. The Contractor shall repair all leaks and demonstrate the absence of leaks in the trailer assembly for a minimum period of 24 hours. Once the gas system has been determined to be leak free, Page 7 of9 the Contractor shall bleed down or purge the nitrogen pressure to 15-20 psig@ 70°F. The 15-20 psig inert blanket shall be maintained on the cylinders to prevent contamination.

7.0 ORDERING: The Government shall place orders under the Contract pursuant to the Fair Opportunity provisions ofFAR 16505(b)(l) and in accordance with the following order placement procedures:

7.1 When equipment is identified that requires recertification or maintenance and repair, the

Contracting Officer (CO) will consider the Contractor's past performance [including quality, timeliness and costs], potential impact on other orders placed with the Contractor, minimum order requirements, and the Government's estimated transportation costs for shipping the equipment from its current location to the Contractor's facility. In addition, for equipment requiring rece1iification, the CO may also consider the Contractor's unit price as shown in the Schedule. For maintenance and repairs that are to be negotiated, this amount will not be known at the time the order is placed and as such, historical prices of previous maintenance and repairs under this or the Contractor's previous contracts, will also be used.

7.2 For recertification, the CO will issue the order upon the Contractor being selected for the order under the Fair Opportunity provisions of the FAR. For maintenance and repair of equipment, the order will be issued after the Contractor has provided an estimate of the work to be performed and the CO has negotiated the total firm-fixed price of the order. In submitting the estimate, the Contractor shall provide digital pictures that corroborate the work that needs to be accomplished.

7.3 When offering repairs to the Contractor, the Contractor must indicate if they will accept equipment partially filled with product or without product.

8.0. CYLINDER DISPOSAL PREPARATION: Cylinders failing to meet the requirements of Title 49 CFR or identified as excess, shall be disposed ofiAW Defense Logistics Agency Instruction (DLAI) 4145.25, "Storage and Handling of Liquefied and Gaseous Compressed Gasses and Their Full and Empty Cylinders," dated 16 Jun 00, Section 8 "Disposal Of Compressed Gas Cylinders." Government-owned cylinders designated to be in unserviceable (Condemned, Non-hazardous Scrap) condition shall be prepared for disposal. A report shall be provided by the Contractor to DLA Energy- Transportation after the work has been accomplished. Reference attachment titled "Disposal of Compressed Gas Cylinders Form".

9.0 INSTALLATION OF PRESSURE GAUGE: The Contractor shall furnish and install a pressure gauge with an isolation valve, if required per Delivery Order. The pressure gauge shall have a range of no less than 0-3,000 psi and no more than 0-4,000 psi with a 4" to 5" dial on each manifold per trailer. DLA Energy will approve the Ashcroft Duragauge Pressure Gauge® Type 1377, Grade 2A (±0.5%) or equivalent Reference attachment titled" Ashcroft Gauge".

10.0 MARKING AND TRAILER NAME PLATE:

10.1 The equipment shall be re-stenciled on each side and each end with the words "HELIUM, COMPRESSED" IAW 49 CFR with 4 inches black lettering. All equipment shall include Placards IAW 49 CFR. When specified on the DO issued by the CO the equipment shall be stenciled with the words "NOAA ISO# XXXXXX" on each side. Also, equipment designated for CONUS use shall, be stenciled

Page 8 of9 with the words "DEFENSE LOGISTICS AGENCY" on each side as specified on the assigned delivery order issued by the Contracting Officer.

10.2 In addition to the existing name plate, a permanent aluminum, brass, bronze or stainless steel nameplate shall be mounted inside the rear cabinet displaying the following information:

10.2.1 Record of serial numbers of all cylinders.

10.2.2 Date oftest and retest pressure.

10.2.3 Name of Contractor

10.2.4 Contract number.

10.2.5 Total nominal water volume of the trailer.

10.2.6 Maximum service pressure.

10.2.7 Date ofthread and flang inspection.

11.0 TESTING RECORDS AND FINAL TEST REPORTS: The Contractor shall record and report the following to the Contracting Officer:

11.1 The percentage of permanent expansion versus total expansion of each cylinder for each trailer hydrostatically tested.

11.2 Each cylinder passing 5/3 times the maximum allowable working pressure test shall be plainly and permanently metal stamped with the month and year of the test per CFR 49 requirements.

11.3 The Contractor shall maintain adequate records of all inspections and tests performed. The records shall provide evidence that the required inspections and tests have been performed, including part or component identification and inspection or test involved. The report shall show cylinder serial number, the test data obtained during the test and the results of the test made on each cylinder. Included shall be a statement on Contractors dated letterhead that the assembly (identified by serial number) has been visually inspected IAW the Compressed Gas Association Publication, C-6 and tested and recertified lAW 49 CFR. This statement shall be signed by the Contractor's inspector and a Government Representative..

11.4 The Contractor shall prepare, sign and furnish the equipment Cleaning and Inspection certifications to the Contracting Officer. These documents shall be mailed to:

DLA Energy- Contracting Officer 1014 Billy Mitchell Blvd Bldg. 1621 San Antonio, TX 78226

11.5 Contractor shall provide five digital photographs (front, back, each side and data plate) of the completed equipment. Digital photographs shall be taken before and after trailer repair or overhaul.

Page 9 of9

The photographs shall be electronically provided, via email, to the Contracting Officer 24 hours prior to final inspection and acceptance by Government Representative.

12.0 APPLICABLE DOCUMENTS: The list of documents below identifies some, but not all, of the regulations and guidelines that must be adhered to by the Contractor. The Contractor should ensure that it references the most current version of these documents at time of task order award..

12.1 Department ofTransportation (DOT), Title 49,Code ofFederal Regulations (49 CFR) Parts

100-199

12.2 American Society of Mechanical Engineers (ASME) Code for Pressure Piping, B31

12.3 MIL-STD-101B, Color Code for Pipelines for Compressed Gas Cylinders

1.4 Compressed Gas Association Inc, (CGA) Publication C-1, Methods for Pressure Testing Compressed Gas Cylinders

12.5 Compressed Gas Association Inc, (CGA) Publication C-6, Standards for Visual Inspection of Steel Compressed Gas Cylinders

12.6 Compressed Gas Association Inc, (CGA) Publication C-6.2, Guidelines for Visual Inspection and Requalification of Fiber Reinforced High Pressure Cylinders

12.7 American Society for Testing Materials, ASTM D1193-6 (2011), Standard Specification for

Reagent Water

12.8 MIL-PRF-27407C, Propellant Pressurizing Agent, Helium dated 29 Nov 2006

12.9 MIL-PRF-27401F, Propellant Pressurizing Agent, Nitrogen dated 10-JAN-2008

13.0 REQUIRED DELIVERY: Depending upon the services to be performed on the equipment the required delivery date will be stated on each delivery order as proposed and awarded under the basic contract(s).

14.0 EQUIPMENT ACCEPTANCE: CLIN’s 0001 - 0045 inspection and final acceptance of equipment shall be performed by the Government Representative at the Contractor's facility. The Contractor is responsible for performing all cylinder test and inspections on manufactured cylinders as identified by DOT. The Contractor shall notify the assigned Government Representative prior to performing any tests/inspections in three days to permit inspection by the government.