Attach 1 PWS and Tech Specs.docx

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Dilatometer System, High-Precision
Solicitation number
SP4706-26-Q-0010
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This is a Performance Work Statement and Technical Specifications document for the procurement of a High-Precision Horizontal Differential Dilatometer System. The Defense Logistics Agency's Product Test Center in Philadelphia, PA requires one fully automated system capable of measuring dimensional changes of material specimens across temperatures from ambient to 1100°C in various atmospheric conditions (air, vacuum, or inert gas). The primary instrument must feature a horizontal differential dilatometer with a Linear Variable Displacement Transducer sensor, achieve 10 nm/0.05°C resolution and 0.01 × 10⁻⁶ K⁻¹ accuracy, accommodate cylindrical samples up to 50mm length and 7mm diameter, and occupy no more than 30" W × 24" D × 24" H of bench space. The system must operate on either 208 VAC or 120 VAC, single phase, 50/60Hz at 30A maximum and include a 5kVA double-conversion UPS with batteries.

The complete turnkey system shall include a gas supply module with minimum two gas inputs and 10 L/h flow control, a two-stage mechanical vacuum pump with 2.5 m³/h pumping speed, a Windows-compatible computer with integrated OEM data analysis software, and all accessories. The software must enable analysis of thermal expansion coefficients, softening points, transformation points, shrinkage/sintering studies, and density changes. Delivery must be completed within 90 days of award, with on-site installation by an OEM-certified service engineer following ISO 9001 procedures, basic operational training for up to six individuals, and one-year comprehensive warranty covering all parts and labor. Post-warranty maintenance support must include one annual preventative maintenance visit, priority technical support, complete repair coverage with parts and travel costs included, and discounted consumables pricing. Pricing shall be FOB Destination to Philadelphia, PA, with invoicing through Wide Area Workflow (WAWF) and DoDAAC SL0701. NIST traceable ANSI/NCSL Z540.1 calibration certificates with data are required upon installation completion.

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PERFORMANCE WORK STATEMENT (PWS)

& TECHNICAL SPECIFICATIONS

High-Precision Horizontal Differential Dilatometer System

1.0 Background and Objective

The government requires the procurement of a fully automated, high-precision horizontal differential dilatometer. This system is essential for measuring the dimensional changes of various material specimens over a wide temperature range under controlled atmospheric conditions. The objective is to acquire a complete turnkey system including the primary measurement instrument, environmental control modules (gas and vacuum), data analysis software, installation, training, and lifecycle maintenance support.

2.0 Scope

The Contractor shall provide all hardware, software, accessories, shipping, installation, and training required to deliver a fully functional horizontal differential dilatometer system. The system must meet or exceed the technical specifications outlined in Section 3.0. Additionally, the Contractor shall provide a comprehensive post-warranty maintenance support plan to ensure continuous instrument uptime.

3.0 Technical Specifications

The Dilatometer and system components must comply with the following minimum performance and technical requirements:

3.1 Primary Dilatometer Instrument

Feature
Required Specification
Instrument Type
Fully automated horizontal differential dilatometer
Temperature Range
Ambient to 1100°C minimum
Atmosphere
Capable of operation in air, vacuum, or inert gas purge
Measurement Mechanism
Thermally stabilized measuring head recording the difference in expansion between an unknown sample and a known reference
Sensor Type
Linear Variable Displacement Transducer (LVDT) or equivalent
Operating Modes
Capable of both Standard and Differential modes of measurement
Measurement Range
Minimum 4.0 mm

Resolution (Delta L/Temp) 10 nm/0.05°C

Accuracy
0.01 x 10-6 K-1
Pushrod Contact Force
Adjustable, minimum range 0.02 to 1 N
Sample size and loading
Must be capable of testing cylindrical samples up to 50mm in length and up to 7mm in diameter with manually controlled sample loading
Hardware Flexibility
Must support interchangeable sample holders and protection tubes to accommodate different materials and temperature ranges

Computer, monitor, standard accessories, OS*, and wireless adapter

Windows operating system *Latest OS version compatible with Dilatometer operating software

Software
Fully integrated software to operate Dilatometer and perform data analysis
Physical Dimensions
Required bench space occupied by primary instrument shall not exceed 30" W x 24" D x 24" H (77 x 61 x 61 cm).
Power requirements
Instrument and accessories listed below must be capable of running on 208 VAC or 120 VAC power, single phase, 50/60Hz, 30A maximum
Online Double-Conversion UPS
The contractor shall supply a single unit Voltage Regulator/Power Conditioner rated for a capacity of 5kVA (or appropriately sized capacity determined by factory representative or applications engineer). Batteries shall be included.

3.2 Gas Supply Module

Feature
Required Specification
Gas Inputs
Minimum 2 gas inputs (e.g., Air, Argon, Nitrogen)
Input Pressure
Up to 2 bar
Output / Switching
1 gas output with automatic software-controlled switching
Flow Control
Integrated Mass Flow Controller
Flow Rate
Up to 10 L/h
System Integration
Software-controlled operation; actual gas flow must be continuously displayed in the software
Additional Features
Bypass capability, pressure observation, outflow valve, and full compatibility with the vacuum unit

3.3 Vacuum Unit

Feature
Required Specification
Pump Type
Two-Stage Mechanical Vacuum Pump
Pumping Speed
Minimum 2.5 m3/h
Vacuum Gauge
Integrated gauge capable of measuring down to 10-3 mbar
System Integration
Software-controlled operation; measured vacuum level must be continuously displayed in the software
Hardware
Must include all required connecting elements, hoses, and fittings to interface with the dilatometer and gas module

4.0 Software and Application Requirements

4.1 Data Analysis Software

The system must include a fully computerized control and Original Equipment Manufacturer (OEM) data analysis software suite. The software must be compatible with standard modern Windows OS environments.

4.2 Required Analytical Capabilities

Through flexible programming of thermal cycles, the software and instrument must be capable of automatically determining and analyzing the following material properties:

Required Application / Measurement

Change of length

Change of volume

Relative change of length

Linear thermal coefficient of expansion

Differential thermal coefficient of expansion

Volumetric thermal coefficient of expansion

Softening point

Transformation point

Swelling behavior

Penetration

Shrinkage / Sintering studies

Change of density

5.0 Installation and Training

5.1 Installation Requirements

Installation shall be conducted on-site at the government facility by a highly trained, OEM-certified Service Engineer. The installation process must adhere to ISO 9001 quality procedures (or equivalent certified quality management standards) to ensure consistency, high-quality setup, and baseline calibration.

5.2 Training Requirements

Upon successful installation and site acceptance testing, the Contractor shall provide basic operational training for up to six (6) individuals. Training must include the following:

· Overview of equipment hardware and environmental modules.

· Basic software navigation and test programming.

· Routine user-level maintenance and safety procedures.

· User manual (digital storage device or hardcopy)

6.0 Maintenance and Lifecycle Support

6.1 Maintenance Support Plan

To ensure improved instrument performance, increased uptime, and reduced total cost of ownership, the Contractor must offer a comprehensive post-warranty support plan. This coverage shall begin at the end of the standard 1-year warranty period.

The maintenance support plan must include the following:

· Preventative Maintenance (PM) - one (1) annual PM visit by a certified technician

· Technical Support - priority telephone and email troubleshooting support

· Repair Coverage - complete corrective repair coverage, including all service, parts, accessories, technical labor, and travel costs

· Consumables - discounted pricing on standard consumable purchases for the life of the agreement

7.0 Administrative Requirements

7.1 Period of Performance

Delivery of all hardware, software, and accessories shall be completed within 90 days after the date of award. Installation and training shall be coordinated with the technical point of contact upon delivery.

7.2 Pricing

Pricing shall include all costs for shipping and delivery (FOB Destination) to the address specified below.

7.3 Delivery and Marking Instructions

7.3.1 Notice of Delivery Contractor shall give notice to Edward Francoeur (Edward.Francoeur@dla.mil, 267-621-2096) and Mike McClain (James.McClain@dla.mil, 445-737-1764) when the instrument is to be delivered.

7.3.2 Delivery Address / Mark For

Attn: Edward Francoeur DLA Product Test Center 700 Robbins St., Bldg. 5-D Philadelphia, PA 19111

7.4 Invoicing All invoices must be submitted through Wide Area Workflow (WAWF). See DFARS Clause 252.232-7006 Wide Area Workflow Payment Instructions for detailed instructions. The DoDAAC for this action is SL0701.

8.0 Certification and Verification

8.1 The contractor shall provide instrument certification or verification of instrument performance upon completion of installation (IQ/OQ).

8.2 A NIST Traceable ANSI/NCSL Z540.1 certificate (with data) shall be provided for calibrated components or sub-components, as applicable.

9.0 Warranty A minimum one-year comprehensive warranty covering all parts, labor, travel, food, and lodging for one service technician must be included.

File details come from the government source that posted it. Updated .