SOW.pdf

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Lower Wing / Elevon Heater Carriages
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80NSSC26937774Q-1
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This is a Statement of Work for the fabrication of Lower Wing and Elevon Heater Carriage components for NASA Armstrong Flight Research Center (AFRC).

NASA AFRC seeks a contractor to fabricate and deliver test support structure components according to provided design drawings. The contractor must complete fabrication and delivery within 12 weeks after contract award, with earlier completion preferred. Deliverables include two distinct carriage systems: the Lower Wing Heater Carriage (LWHC) and the Lower Elevon Heater Carriage, comprising approximately 50+ unique part numbers with varying quantities. The LWHC components include hinge bearing adapter plates, bearing channels, frame plates, linear bearing supports, weldments, box beams, manifold supports, spacer blocks, channels, gusset plates, shims, angles, jack screw assemblies, manifold clamps, heater frame components, and heater panel clips and support beams. The Lower Elevon Heater Carriage components include bearing brackets, lifting cross members, frame weldments, linear bearing plates, hinge line brackets, carriage frame weldments, locks, actuator mounts, panel attachment brackets, spacer and backing plates, linear rails, jack shafts, and hinge line components. All fabricated items must be shipped to NASA Armstrong Flight Research Center in Edwards, California, with one week prior notification to coordinate logistics. The contractor must provide a manufacturing process plan, perform dimensional tolerance inspection according to specified criteria (100% inspection for Form Tolerances less than 0.020 inches; 100% for Orientation and Runout Tolerances less than 0.020 inches; 100% for Profile, Size and Location of Features of Size tolerances of 0.010 inches or less; and 50% for tolerances between 0.010 and 0.035 inches), and submit fabrication status updates via email every three weeks. NASA AFRC will conduct a best value evaluation based on lowest price, fabrication duration, past performance information (three references from the past three years with current contact details), and technical acceptability. No Government-furnished property will be provided, and the contractor must document and provide NASA with information regarding any requested changes or modifications to drawings or models identified during fabrication.

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Statement of Work – Lower Wing/Elevon Heater Carriage Fabrication

1.0 Introduction/Background: NASA Armstrong Flight Research Center (AFRC) has developed a test support structure called the Lower Wing and Elevon Heater Carriages for an upcoming ground test. NASA AFRC is seeking a vendor to fabricate and deliver these carriage components according to the design drawings provided.

2.0 Scope of Work: This statement of work (SOW) pertains to the fabrication of test hardware components for the Lower Wing and Elevon Heater Carriages per design drawings provided.

3.0 Objectives: The Lower Wing and Elevon Heater Carriage components will form a single integrated structure within the overall test setup currently being developed by NASA AFRC.

4.0 Description of the Work/Contractor Tasks: The contractor shall fabricate and deliver the Lower Wing and Elevon Heater Carriage components in accordance with the drawings listed in the “Government Furnished Information” section. To support the NASA AFRC project schedule, the contractor is requested to complete fabrication and delivery of these components within no more than 12 weeks after contract award. Earlier completion and delivery are preferred, if possible.

5.0 Deliverables: After fabrication of the Lower Wing and Elevon Heater Carriage components is complete, the contractor shall ship all items to the address provided below. The contractor must notify NASA one week prior to delivery to coordinate logistics for the arrival of the Lower Wing and Elevon Heater Carriage hardware.

NASA Armstrong Flight Research Center

B-4876, WH 6, Lilly Ave

Edwards, CA 93524

Other Considerations:

As part of the proposal, contractors are asked to provide information on the following:

A manufacturing process plan for how the Lower Elevon Heater Carriage components will be fabricated.

Dimensional tolerance inspection as follows:

o Inspect 100% of all Form Tolerances <0.020in o Inspect 100% of all Orientation and Runout Tolerances <0.020in.

o Inspect 100% of all Profile, Size and Location of Features of Size tolerances 0.010in.

o Inspect 50% of all Profile, Size and Location of Features of Size tolerances between

0.010in and 0.035in.

o All else, no inspection required

Best Value Evaluation:

Note that NASA AFRC intends to perform a “best value” evaluation of all market research collected by the NASA Shared Services Center (NSSC) in association with procurement of the Lower Wing and Elevon Heater Carriage components. The best value will be determined by a collective evaluation of the following criteria:

Lowest price

Fabrication duration

Past performance information:

Three (3) references for work performed within the past three (3) years

Current contact name, e-mail address, and telephone number for each

Description of the work performed for each

Technical acceptability

Milestones: The contractor is requested to provide status of fabrication process by email to the Technical POC at the end of every three weeks.

Government-furnished property: No Government furnished property will be provided.

Government-furnished information – NASA AFRC is supplying the following drawings which pertain to both the Lower Wing and Elevon Heater Carriage components that are to be fabricated.

Lower Wing Heater Carriage Components

FLL-HPROJ-0126 Title: HINGE BEARING ADAPTER PLATE

Part Number Qty Nomenclature

FLL-HPROJ-0126-101 2 HINGE BEARING ADAPTER PLATE

FLL-HPROJ-0127 Title: FWD/AFT BEARING CHANNELS

Part Number Qty Nomenclature

FLL-HPROJ-0127-101 1 FWD BEARING CHANNEL

FLL-HPROJ-0127-103 1 AFT BEARING CHANNEL

FLL-HPROJ-0129 Title: HINGE FRAME PLATE BOTTOM/TOP

Part Number Qty Nomenclature

FLL-HPROJ-0129-101 1 HINGE FRAME PLATE BOTTOM

FLL-HPROJ-0129-103 1 HINGE FRAME PLATE TOP

FLL-HPROJ-0130 Title: LINEAR BEARING SUPPORT

Part Number Qty Nomenclature

FLL-HPROJ-0130-101 2 LINEAR BEARING SUPPORT

FLL-HPROJ-0131 Title: LWHC INBOARD FRAME WELDMENT

Part Number Qty Nomenclature

FLL-HPROJ-0131-101 1 LWHC INBOARD FRAME WELDMENT

FLL-HPROJ-0133 Title: LWHC BEARING RAIL PLATE

Part Number Qty Nomenclature

FLL-HPROJ-0133-101 1 LWHC BEARING RAIL PLATE

FLL-HPROJ-0134 Title: LOWER WING HEATER CARRIAGE (LWHC) BOX BEAM

Part Number Qty Nomenclature

FLL-HPROJ-0134-101 1 LWHC BOX BEAM

FLL-HPROJ-0152 Title: REFLECTOR FRAME BOX BEAM

Part Number Qty Nomenclature

FLL-HPROJ-0152-101 1 REFLECTOR FRAME BOX BEAM

FLL-HPROJ-0153 Title: MANIFOLD SUPPORT

Part Number Qty Nomenclature

FLL-HPROJ-0153-101 2 MANIFOLD SUPPORT

FLL-HPROJ-0154 Title: PANEL FRAME SPACER BLOCK

Part Number Qty Nomenclature

FLL-HPROJ-0154-101 2 PANEL FRAME SPACER BLOCK

FLL-HPROJ-0157 Title: CASTER CHANNEL

Part Number Qty Nomenclature

FLL-HPROJ-0157-101 2 CASTER CHANNEL

FLL-HPROJ-0158 Title: BOX BEAM SUPPORT CHANNEL

Part Number Qty Nomenclature

FLL-HPROJ-0158-101 1 BOX BEAM SUPPORT CHANNEL

FLL-HPROJ-0159 Title: BEARING SHAFT CHANNEL

Part Number Qty Nomenclature

FLL-HPROJ-0159-101 2 BEARING SHAFT CHANNEL

FLL-HPROJ-0160 Title: GUSSET PLATE

Part Number Qty Nomenclature

FLL-HPROJ-0160-101 4 GUSSET PLATE

FLL-HPROJ-0162 Title: LWHC INBOARD FRAME SHIMS

Part Number Qty Nomenclature

FLL-HPROJ-0162-101 2 LWHC INBOARD FRAME SHIM

HORIZONTAL 1

FLL-HPROJ-0162-103 2 LWHC INBOARD FRAME SHIM SIDE

FLL-HPROJ-0162-105 1 LWHC INBOARD FRAME SHIM

HORIZONTAL 2

FLL-HPROJ-0163 Title: LWHC BOX BEAM ANGLE

Part Number Qty Nomenclature

FLL-HPROJ-0163-101 1 LWHC BOX BEAM ANGLE

FLL-HPROJ-0164 Title: LWHC BOX BEAM SHAFT MOUNT

Part Number Qty Nomenclature

FLL-HPROJ-0164-101 2 LWHC BOX BEAM SHAFT MOUNT

FLL-HPROJ-0167 Title: LWHC HYDRAULIC ACTUATOR PIN BRACKET

Part Number Qty Nomenclature

FLL-HPROJ-0167-101 1 LWHC HYDRAULIC ACTUATOR PIN

BRACKET

FLL-HPROJ-0167-102 1 LWHC HYDRAULIC ACTUATOR PIN

BRACKET

FLL-HPROJ-0168 Title: LWHC INBOARD GUSSET

Part Number Qty Nomenclature

FLL-HPROJ-0168-101 2 LWHC INBOARD GUSSET

FLL-HPROJ-0169 Title: LWHC GUSSET ANGLE

Part Number Qty Nomenclature

FLL-HPROJ-0169-101 2 LWHC GUSSET ANGLE

FLL-HPROJ-0171 Title: LWHC JACK SCREW CLEVISES

Part Number Qty Nomenclature

FLL-HPROJ-0171-101 2 LWHC JACK SCREW CLEVIS 1

FLL-HPROJ-0171-103 2 LWHC JACK SCREW CLEVIS 2

FLL-HPROJ-0172 Title: LWHC JACK SCREW CHANNEL

Part Number Qty Nomenclature

FLL-HPROJ-0172-101 1 LWHC JACK SCREW CHANNEL

FLL-HPROJ-0173 Title: LWHC JACK SCREW LUG

Part Number Qty Nomenclature

FLL-HPROJ-0173-101 2 LWHC JACK SCREW LUG

FLL-HPROJ-0175 Title: LWHC JACK SCREW CLEVIS

Part Number Qty Nomenclature

FLL-HPROJ-0175-101 2 LWHC JACK SCREW CLEVIS

FLL-HPROJ-0176 Title: LWHC JACK SCREW CHANNEL SPACER

FLL-HPROJ-0176-101 1 LWHC JACK SCREW CHANNEL SPACER

FLL-HPROJ-0179 Title: LWHC MANIFOLD CLAMP

Part Number Qty Nomenclature

FLL-HPROJ-0179-101 4 LWHC MANIFOLD CLAMP

FLL-HPROJ-0180 Title: LWHC HEATER FRAME NEUTRAL POSITION BAR

Part Number Qty Nomenclature

FLL-HPROJ-0180-101 1 LWHC HEATER FRAME NEUTRAL

POSITION BAR

FLL-HPROJ-0181 Title: LWHC HEATER FRAME OUTBOARD ROLLER

Part Number Qty Nomenclature

FLL-HPROJ-0181-101 2 LWHC HEATER FRAME OUTBOARD

ROLLER

FLL-HPROJ-0182 Title: LWHC HEATER FRAME ADAPTER PLATE

Part Number Qty Nomenclature

FLL-HPROJ-0182-101 1 LWHC HEATER FRAME ADAPTER PLATE

FLL-HPROJ-0183 Title: HEATER PANEL CLIP

Part Number Qty Nomenclature

FLL-HPROJ-0183-101 1 HPC1

FLL-HPROJ-0183-103 1 HPC2

FLL-HPROJ-0183-105 1 HPC3

FLL-HPROJ-0183-107 1 HPC4

FLL-HPROJ-0183-109 1 HPC5

FLL-HPROJ-0183-111 1 HPC6

FLL-HPROJ-0183-113 1 HPC7

FLL-HPROJ-0183-115 1 HPC8

FLL-HPROJ-0183-117 1 HPC9

FLL-HPROJ-0183-119 1 HPC10

FLL-HPROJ-0183-121 1 HPC11

FLL-HPROJ-0183-123 1 HPC12

FLL-HPROJ-0183-125 1 HPC13

FLL-HPROJ-0183-127 1 HPC14

FLL-HPROJ-0183-129 1 HPC15

FLL-HPROJ-0183-131 1 HPC16

FLL-HPROJ-0183-133 1 HPC17

FLL-HPROJ-0183-135 1 HPC18

FLL-HPROJ-0183-137 1 HPC19

FLL-HPROJ-0183-139 1 HPC20

FLL-HPROJ-0183-141 1 HPC21

FLL-HPROJ-0183-143 1 HPC22

FLL-HPROJ-0183-145 2 HPC23

FLL-HPROJ-0183-147 1 HPC24

FLL-HPROJ-0183-149 1 HPC25

FLL-HPROJ-0183-151 1 HPC26

FLL-HPROJ-0183-153 1 HPC27

FLL-HPROJ-0183-155 1 HPC28

FLL-HPROJ-0183-157 1 HPC29

FLL-HPROJ-0183-159 1 HPC30

FLL-HPROJ-0183-161 1 HPC31

FLL-HPROJ-0183-163 1 HPC32

FLL-HPROJ-0184 Title: HEATER PANEL SUPPORT BEAMS

Part Number Qty Nomenclature

FLL-HPROJ-0184-101 1 SB1 WELDMENT

FLL-HPROJ-0184-103 1 SB2 WELDMENT

FLL-HPROJ-0184-105 1 SB3 WELDMENT

FLL-HPROJ-0184-107 1 SB4 WELDMENT

FLL-HPROJ-0184-109 1 SB5 WELDMENT

FLL-HPROJ-0184-111 1 SB6 WELDMENT

FLL-HPROJ-0184-113 1 SB7 WELDMENT

FLL-HPROJ-0185 Title: PANEL ADAPTERS

Part Number Qty Nomenclature

FLL-HPROJ-0185-101 1 PA1

FLL-HPROJ-0185-103 1 PA2

FLL-HPROJ-0186 Title: LWHC HEATER FRAME BEARING STOP

Part Number Qty Nomenclature

FLL-HPROJ-0186-101 1 LWHC HEATER FRAME BEARING STOP

FLL-HPROJ-0187 Title: LWHC HEATER FRAME INBOARD SUPPORT BEAM

Part Number Qty Nomenclature

FLL-HPROJ-0187-101 1 LWHC HEATER FRAME INBOARD

SUPPORT BEAM

FLL-HPROJ-0189 Title: LOWER HEATER PANELS

FLL-HPROJ-0189-101 1 LOWER HEATER PANELS

FLL-HPROJ-0190 Title: LWHC PANEL SPACER

Part Number Qty Nomenclature

FLL-HPROJ-0190-101 2 LWHC PANEL SPACER

FLL-HPROJ-0191 Title: CENTER PANEL BRACKETS

Part Number Qty Nomenclature

FLL-HPROJ-0191-101 1 CENTER PANEL BRACKETS

FLL-HPROJ-0191-103 1 CENTER PANEL BRACKETS 2

FLL-HPROJ-0192 Title: LWHC ACTUATOR BASE

Part Number Qty Nomenclature

FLL-HPROJ-0192-101 1 LWHC ACTUATOR BASE

FLL-HPROJ-0193 Title: JACK SCREW SHAFT BRACKETS

Part Number Qty Nomenclature

FLL-HPROJ-0193-101 1 JSSB1

FLL-HPROJ-0193-103 1 JSSB2

FLL-HPROJ-0194 Title: JACK SCREW SHAFT SUPPORT PLATE

Part Number Qty Nomenclature

FLL-HPROJ-0194-101 1 JACK SCREW SHAFT SUPPORT PLATE

FLL-HPROJ-0195 Title: OUTBOARD SUPPORT BEAM TENSION PLATE

Part Number Qty Nomenclature

FLL-HPROJ-0195-101 1 OUTBOARD SUPPORT BEAM TENSION

PLATE

FLL-HPROJ-0196 Title: PANEL SUPPORT

Part Number Qty Nomenclature

FLL-HPROJ-0196-101 1 PANEL SUPPORT

FLL-HPROJ-0197 Title: JACK SCREW CRANK

Part Number Qty Nomenclature

FLL-HPROJ-0197-101 1 JACK SCREW CRANK

Lower Elevon Heater Carriage Components

FLL-HPROJ-0135 Title: IB/OB LOWER ELEVON HEATER BRACKETS

FLL-HPROJ-0135-101 2 IB BEARING BRACKET

FLL-HPROJ-0135-103 2 OB BEARING BRACKET

FLL-HPROJ-0135-105 1 IB AXIS BRACKET 1

FLL-HPROJ-0135-107 1 IB AXIS BRACKET 2

FLL-HPROJ-0136 Title: LOWER ELEVON HEATER LIFTING CROSS

MEMBER

Part Number Qty Nomenclature

FLL-HPROJ-0136-101 1 CROSS MEMBER C CHANNEL

FLL-HPROJ-0136-103 2 CROSS MEMBER STAND

FLL-HPROJ-0137 Title: IB LOWER ELEVON HEATER FRAME

WELDMENT

Part Number Qty Nomenclature

FLL-HPROJ-0137-101 1 IB LOWER ELEVON HEATER FRAME

WELDMENT

FLL-HPROJ-0138 Title: OB LOWER ELEVON HEATER FRAME

WELDMENT

Part Number Qty Nomenclature

FLL-HPROJ-0138-101 1 OB LOWER ELEVON HEATER FRAME

WELDMENT

FLL-HPROJ-0139 Title: ROOT LOWER ELEVON HEATER FRAME

WELDMENT

Part Number Qty Nomenclature

FLL-HPROJ-0139-101 1 ROOT LOWER ELEVON HEATER FRAME

WELDMENT

FLL-HPROJ-0140 Title: LOWER ELEVON HEATER LINEAR BEARING

TO AXIS PLATE

Part Number Qty Nomenclature

FLL-HPROJ-0140-001 2 BASE PLATE

FLL-HPROJ-0140-003 1 AXIS ROD

FLL-HPROJ-0141 Title: OB HINGE LINE LOWER ELEVON HEATER

BRACKETS

Part Number Qty Nomenclature

FLL-HPROJ-0141-101 1 OB HINGE LINE LOWER ELEVON HEATER

BRACKET 1

FLL-HPROJ-0141-103 1 OB HINGE LINE LOWER ELEVON HEATER

BRACKET 2

FLL-HPROJ-0142 Title: LOWER ELEVON HEATER CARRIAGE FRAME

WELDMENT

Part Number Qty Nomenclature

FLL-HPROJ-0142 1 LOWER ELEVON HEATER CARRIAGE

FRAME WELDMENT

FLL-HPROJ-0143 Title: IB/OB LOWER ELEVON HEATER LOCKS

Part Number Qty Nomenclature

FLL-HPROJ-0143-101 2 IB LOWER ELEVON HEATER LOCKS

FLL-HPROJ-0143-103 4 OB LOWER ELEVON HEATER LOCKS

FLL-HPROJ-0144 Title: KUCHEMANN LOWER ELEVON HEATER

BRACKET

Part Number Qty Nomenclature

FLL-HPROJ-0144-101 1 KUCHEMANN LOWER ELEVON HEATER

BRACKET

FLL-HPROJ-0145 Title: LOWER ELEVON HEATER ROOT LIFTING

BRACKETS

Part Number Qty Nomenclature

FLL-HPROJ-0145-101 1 FWD ROOT HINGE LINE LINEAR RAIL

BRACKET

FLL-HPROJ-0145-103 1 AFT ROOT HINGE LINE LINEAR RAIL

BRACKET

FLL-HPROJ-0145-105 1 FWD JACK STAND BRACKET

FLL-HPROJ-0145-107 1 AFT JACK STAND BRACKET

FLL-HPROJ-0146 Title: IB/OB LOWER ELEVON HEATER ACTUATOR

MOUNTS

Part Number Qty Nomenclature

FLL-HPROJ-0146-101 1 LOWER ELEVON IB ACTUATOR MOUNT

FLL-HPROJ-0146-103 1 LOWER ELEVON OB ACTUATOR MOUNT

FLL-HPROJ-0147 Title: LOWER ELEVON HEATER PANEL

ATTACHMENT BRACKETS

Part Number Qty Nomenclature

FLL-HPROJ-0147-101 1 KUCHAMANN PANEL BRACKET 1

FLL-HPROJ-0147-103 1 KUCHAMANN PANEL BRACKET 2

FLL-HPROJ-0147-105 1 KUCHAMANN PANEL BRACKET 3

FLL-HPROJ-0147-107 1 KUCHAMANN PANEL BRACKET 4

FLL-HPROJ-0147-109 1 OB PANEL BRACKET 1

FLL-HPROJ-0147-111 1 OB PANEL BRACKET 2

FLL-HPROJ-0147-113 1 OB PANEL BRACKET 3

FLL-HPROJ-0147-115 1 OB PANEL BRACKET 4

FLL-HPROJ-0147-117 1 OB PANEL BRACKET 5

FLL-HPROJ-0147-119 1 OB PANEL BRACKET 6

FLL-HPROJ-0147-121 1 IB PANEL BRACKET 1

FLL-HPROJ-0147-123 1 IB PANEL BRACKET 2

FLL-HPROJ-0147-125 1 IB PANEL BRACKET 3

FLL-HPROJ-0147-127 1 IB PANEL BRACKET 4

FLL-HPROJ-0147-129 1 IB PANEL BRACKET 5

FLL-HPROJ-0147-131 1 IB PANEL BRACKET 6

FLL-HPROJ-0147-133 1 IB PANEL BRACKET 7

FLL-HPROJ-0148 Title: LOWER ELEVON HEATER SPACER AND

BACKING PLATES

Part Number Qty Nomenclature

FLL-HPROJ-0148-101 2 ROTARY BEARING TO FRAME LINEAR RAIL

PLATE

FLL-HPROJ-0148-103 2 FRAME TO LINEAR RAIL BACKPLATE

FLL-HPROJ-0148-105 2 OB HINGE LINE BRACKET BACKPLATE

FLL-HPROJ-0148-107 4 CASTER TO CARRIAGE FRAME BACKPLATE

FLL-HPROJ-0148-109 2 IB HINGE LINE SPACER

FLL-HPROJ-0148-111 2 IB LOCK SPACER

FLL-HPROJ-0149 Title: LOWER ELEVON HEATER LINEAR RAILS

Part Number Qty Nomenclature

FLL-HPROJ-0149-101 1 LOWER ELEVON HEATER FWD LINEAR

RAIL

FLL-HPROJ-0149-103 1 LOWER ELEVON HEATER AFT LINEAR RAIL

FLL-HPROJ-0150 Title: LOWER ELEVON HEATER ROOT JACK SHAFT

Part Number Qty Nomenclature

FLL-HPROJ-0150-101 1 LOWER ELEVON HEATER ROOT JACK

SHAFT

FLL-HPROJ-0177 Title: LOWER ELEVON HEATER ROOT HINGE LINE

Part Number Qty Nomenclature

FLL-HPROJ-0177-101 1 ROOT HINGE LINE AXIS ROD

FLL-HPROJ-0177-103 2 ROOT HINGE LINE AXIS ROD HOLDER

FLL-HPROJ-0177-105 2 ROOT HINGE LINE AXIS ROD SPACER

FLL-HPROJ-0178 Title: LOWER ELEVON HEATER HINGE LINE STOPS

FLL-HPROJ-0178-101 1 AFT STOP

FLL-HPROJ-0178-103 1 FWD STOP

FLL-HPROJ-0075 Title: UPPER HEATER ROOT LOCKING PLATE

Part Number Qty Nomenclature

FLL-HPROJ-0075-101 2 UPPER HEATER ROOT LOCKING PLATE

FLL-HPROJ-0097 Title: HEATER LINEAR RAIL HOUSING

Part Number Qty Nomenclature

FLL-HPROJ-0097-101 2 HEATER LINEAR RAIL HOUSING

FLL-HPROJ-0053 Title: ELEVON AXIS FEATURES

FLL-HPROJ-0053-103 4 IN/OUTBOARD HINGE LINE AXIS FEATURE

The contractor shall document and provide NASA with information regarding any requested changes/modifications to drawings/models identified during the fabrication process.

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