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This is a Statement of Work (SOW) and associated market survey/capability assessment for Terminal Doppler Weather Radar (TDWR) Transmitter Control Module RF Klystron Interface Cables, issued by the FAA. The SOW requires the manufacture and delivery of RF cable assemblies to address electromagnetic interference issues at TDWR sites, including 224 units each of 66-inch and 75-inch SMA male-to-male cables, and 112 units of 125-inch SMA-to-BNC male cables. All cables must meet specific electrical characteristics including 0-18GHz frequency range, 1.25 max VSWR, 50 ohms impedance, and 90dB insertion loss.

The market survey seeks capability statements from potential vendors, due by March 14, 2025, 5:00pm CST. Responses must include services/items provided, previous contract experience, and years in business. The NAICS code is 334511 with a 1,350-employee size standard. While the competition type is undetermined, the FAA may conduct full and open competition or set aside for small businesses/8(a) firms. Delivery is required within 16 weeks ARO to the FAA MMAC facility in Oklahoma City, OK. The survey explicitly states this is not a solicitation and vendors will not be compensated for responses.

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STATEMENT OF WORK

Terminal Doppler Weather Radar (TDWR) Transmitter Control Module (TCM)

Radio Frequency (RF) Klystron Interface Cables

AJW-1412

02/05/2025 Contents

31.

BACKGROUND / OVERVIEW

32.

SCOPE OF WORK

43.

CONTRACTOR TASKING / REQUIREMENTS

44.

SPECIAL CONDITIONS

45.

DELIVERABLES

46.

PERIOD OF PERFORMANCE

1. BACKGROUND / OVERVIEW

Terminal Doppler Weather (TDWR) Transmit Control Module (TCM) Service Life Extension Program (SLEP) has provided TDWR sites with new technology from engineering sustainment efforts. Current conditions at remote sites using the new TCM hardware indicate Electromagnetic Interferences (EMI) which prevent consistent operation. To minimize the unknown EMI effects on the system, specifically the TCM, RF decoupling efforts have been attempted with the TCM enclosure. This resulted in redesigning transmission line routing to prevent induced RF noise to the Klystron tube and prevent excessive crystal detector failures in the field. This SOW requires RF cables to be accepted within workmanship parameters identified within this document.

2. SCOPE OF WORK

The Contractor shall provide the items listed in section 3.0 in accordance with section 5.0 and 6.0.

The Klystron analog inputs will require system cable assembly modifications for the decoupling interface. 5 Coax assemblies per system transmitter, which correspond with Klystron RF analog signals, have been identified as impedance sensitive transmission paths to the TCM. Specific assembly requirements are listed in Table 1.

To Assy Label
Conn. Type
From Assy Label
Conn. Type
Total Length
Required Coax Mat.
Circuit Description
A3-J10
SMA-M
A2CR1
SMA-M-90°
75 in. +-1 in.
LL142
RF Amp Forward Power
A3-J11
SMA-M
A2CR2
SMA-M-90°
66 in. +-1 in.
LL142
Klystron Forward Power
A3-J12
SMA-M
A2CR3
SMA-M-90°
75 in. +-1 in.
LL142
Transmitter Forward Power
A3-J13
SMA-M
A2CR4
SMA-M-90°
66 in. +-1 in.
LL142
Antenna Reverse Power
A3-J14
SMA-M
A11J2
BNC-M
125 in. +-1 in.
LL142
Beam Current

Table 1 TCM Klystron specifications Cable characteristic profile for all cables assemblies in Table 1 are required to meet or exceed parameters identified in Table 2. The characteristic profile report is required for each cable. In addition, the cables shall have heat-shrink to assembly labels and from assembly labels to identify the terminated end in the system.

NOTES:

1) BNC-M Connection will only require 0-3GHz operating frequency range due to connector limitation.

2) Cable characteristics identified in Table 2 must be exceeded for acceptance.

3) To Assembly Labels and From Assembly Labels will be placed 2” – 3” from the end of the cables.

Electrical Characteristics

Frequency range
0-18GHz
VSWR
1.25 Max to 18GHz
Impedance
50 Ohms
Insertion Loss
<1dB @ 18 GHz / Meter
RF Shielding/isolation
>90dB

Table 2 Minimum Parameter Requirements

3. CONTRACTOR TASKING / REQUIREMENTS

The contractor shall provide the following items.

P/N
Description
Qty
RMCA66.L142.SMAmmRA
Cable Assembly SMA male to SMA male R/A, crimp connectors, LL142 cable, 66inches face to CL, DC-18GHz, 50Ω
224
RMCA75.L142.SMAmmRA
Cable Assembly SMA male to SMA male R/A, crimp connectors, LL142 cable, 75inches face to CL, DC-18GHz, 50Ω
224
RMCA125.L142.SMABNCmm
Cable Assembly SMA male to BNC male, crimp connectors, LL142 cable, 125 inches overall, DC-3GHz, 50Ω
112

Table 3 Part descriptions

Each assembly shall contain the following parameters as Identified in Table 1. Requirements for each cable are as follows:

· “To Assembly Label” using standard indoor, protected, black on white printed letter labels.

· “From” Assembly Label” using standard indoor, protected, black on white printed letter labels.

· Connector types must match associated color-coded label group as identified in Table 1.

· Associated cable lengths, as indicated in Table 1, will be required to match within identified lengths.

· All cables must use specific material identified in Table 1. Identified coax type must be printed on cable jacketing material.

All cable assemblies must be provided with RF electrical characteristic charts from a current calibrated test equipment. RF electrical characteristics must be within the Minimum Parameter Requirements identified in Table 2 unless noted otherwise within this SOW.

4. SPECIAL CONDITIONS

Any conditions which prevent normal usage of RF cables from the Original Equipment Manufacturer (OEM) will not be considered acceptable delivery. This may include, but not limited to, incorrect electrical characteristic represented data.

5. DELIVERABLES

The contractor shall deliver the items specified in section 3.0 with the Period of Performance specified in section 6.0. All items shall be delivered to:

FAA / MMAC

ATTN: Ken Courtney

6500 S. MacArthur Blvd.

Bldg 201

Oklahoma City, OK 73169

6. PERIOD OF PERFORMANCE

OEM shall deliver the items specified in section 3.0 within 16 weeks After Receipt of Order (ARO).

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