Attachment_VI_-__LSCI__2_Hurst_Boiler_data_sheet.pdf

FORM H-2 MANUFACTURER'S DATA REPOHT FOR ALL TYPES OF BOILERS

EXCEPT WATERTUBE AND THOSE MADE OF CAST IRON

As Required by the Provisions of the ASME Cocle Rules, Section IV

•factured and certified by Hurst Boiler and Welding Company Inc. 21971 US HWY 319 N., COOLIDGE, GA. 31738 (name and 3ddress of manufacturer)

!Vrerlufactured for FEDERAL CORRECTIONAL COMPLEX; OLD N.C. HIGHWAY 75; P.O. 999; BUTNER, N.C.

(name and address of purchaser)

3. Location of installation FEDERAL CORRECTIONAL COMPLEX; OLD N.C. HIGHWAY 75; P.O. 999; BUTNER, N.C.

1ame and address} ---- -

Unit identification: SCOTCH S1500-30-17 NA 0300306 11,287 2003 --~(c=o=m=p~te=te~b=o~lle=r~.s=u=p=e=m=e~at'-e~r.------ (mfr's. senal no.) · · (::RNj (cfrawlng no.) (Nan Bd. no.) (year built) waterwall, economizer, etc.)

The chemical and physical properties of all parts meet the requirements of material specifications of the ASME BOILER AND PRESSURE /ESSEL CODE. The design, construction and workmanship conform to ASME Coc•e, Section IV, 2001 A02 NONE

- (year) - (aoaen-da (dale)) (Code Case no.)

'V\anufacturer's Partial Data Reports properly identified and signed by Commissioned Inspectors have been furnished for the following items

)f this report: NONE

(name of part, tfem number. mfr's. name anCfia"4!ntifYtng stamp) .. · ___ .. _ · ···-·

Shells or drums: 1 SA-516-70 1/2" 84" 150" NA NA -l'flOT (mat'l. spec., gr.) (thickness (ln.)) ~:JJll (length (overall)) lQfa:-(f.U)) (fenglh-'(overall))

7 Joints: WELDED 85% WELDED 2 .

tlorig. (seamless, welded)) (eff. (as compared to seamless)) ~th (seamless, welded)) (no. OTsl'ielf courses')

8. Tubesheet: SA-516-70 5/8" Tube holes: (207) 2 1/2"

(mat'l. spec., grade) (thtckness) (no. & d1a.)

Tubes: No. SA-178A STRAIGHT Dia. __ 2-_112" Length 149-114&120-3/4 Gauge 12 (If vanous, give max. & mm.) (or thickness) (mat'l. spec., grade) (stra1ght or bent)

1s: SA-516-70 5/8" FLAT NA (mat'l. speclf1cabon no.) (thickness) (flat, d1shed, ell1pso1dal) -- - li'8dfus-OTaTSh/

11. Furnace: SA-516-70 3/8" 1 34" 95" 95" PLAIN Seams: WELDED (mat 1. spec., gr.) (thickness) \tlo1 (slze(t).D'. or WxH)) (length (each secbon)) '(lotaTr (tYpe (pla1n, corrugated:erc.)) (type (seamless, welded))

T2. Staybolts: 7 1-1/4" \i1il.) (SIZe (dia.))

SA-675-70

(mat'l. spec., gr.)

l. Stays or braces:

NA

(size}

NA

(telltale)

8.6" SQ.

(net area)

16" 30 '"(p"'lt=ch=-(=h""'o=-r. ""'a~nd~vert:)) ~\psi))

-- Location I Mat' I. Type No. & Total Fig. HG 343 o;.c r,,., t~ A.ei" I Pitch I Spec. Size Net Area L/1

) F.H. above tubes NA r..

- -··-- i: flU) R.H. above tubes

NA e--- ., i(c) F.H. below tubes ! NA

I

) R.H. below tubes i NA ~ci r<'"')Through stays I SA-675-70 THRU (7) 1-1/4" ' 16" 8.6" SQ. NA

14. Other parts 1. Tim ... 'II.JAROL'ND WRAPPER 2. TURNAROUND BACK (Di'lef descnphon - 1.e. dome, i>o1ler p1p1ng, etc .. )

1. 3/8" THK., SA-516-70 PLATE, ROLLED & WELDED TO 60" ID, 30 PSI

2. 5/8" THK., SA-516-70 PLATE, WELDED REAR OF TURNAROUND WRAPPER,

3. 24" X J75': _I!ib SA-]_2_6__:-_~_PIPE, WELDED INSIDE REAR TUBESHEET, 30 PSI (mat'l. spec., grade, size, materiallhickness, MAWP)

Nozzles, inspection and safety valve openings:

to Shell Staye

' - - T

I

-- j

NA L ~375" ------- SQ. 30

3. REAR ACCESS

30 PSI

Furpose

- --· -- ------ ~----rna:---,---------·- How --- - --- ···--¥om. -~ ~eliiforcemenf

(inlet. outlet, drain, etc.) No. or Size Type Attached Mat'l Thickness I Mat 'I. Location

~- -ltJole up to 3"X 4" 4 3"X4" FLUSH BOLTED NA 112" & 5/8'l --NA-··-

TS & SHL.

.lie '

1 12" X 16" RING WELDED SA-106-C 1" X 4" NA

T. SHL.

>b-rl'LY 1 10" FLG. WELDED SA-10:i 150# NA

T. SHL. --------

(£TURN 1 8" FLG. 'WELDED SA-10:i 150# NA T. SHL.

AFETYVALVE 2 2" TIID.CPLG. WELDED SA-10:i 3000# NA T. SHL.

)RAIN/BL 'ND I 2 2" TIID.CPLG. WELDED SA-10:i 3000# NA B. SHL.

Plat com 0, -02E01

·, 6. Boiler supports·. 3 (no)

17. MAWP: 30 Based on

FORM H-2 (Bc1ck)

SADDLES

1tYpe (Saacrres.Tegs, lugs))

HG301 Heating surfac~ 1500

WELDED & BOLTED

(attachment (bolted or welded))

Shop hydro. test . 60 (psff Kode par~·ana7odormi.ila)

OF

(sq. n.·ar 1<Vv-{fo!aiJ) (psi (complete boiler)

18. Maximum water temperature 250 19 · Remarks: OTHER PARTS:

LWCO- (4) 1" 3000# THD. CPLG., SA-105, WELDED TOP & SIDE OF SHELL.

THERM- (1) 3/4" 3000# THD. CPLG., SA-105, WELDED TOP OF SHELL,_ __

AQUA_~TATS- (3) 3/4" 3000# THD. CPLG., SA-105, WELDED SIDE OF ~;HELL

SPAA_g-_(1) 2" 3000# THD. CPLG., SA-105, WELDED TOP OF SHELL.

IN:S,P:§.<:;:T.l.Q!'i- _LU_T' 3000# THD. CPLG., SA-105, WELDED FRONT TUBESHEET.

~'lJPPL Y NOZZLE - 1 0" SCH 40, SA-l 06-B PIPE, WELDED TOP OF SHE:JL.

(1) 1-1/4" 3000# TIID. CPLG., SA-105, WELDED SUPPLY NOZZLE. __

RETURN NOZZLE- 8" SCH 40, SA-106-B PIPE, WELDED TOP OF SHEL=L.:_-____ _

_ _____ __ (1) 1-1/4"_3000# THD. CPLG., SA-105, WELDED RETURN NOZZLE .

.. -~" --~· . ~=-~-~~ =~~---~=~~=-::"'"::"::'"'::.":"~~~~:::':"'":":"':":"-=-::--~=~~~-~==o=~=~·- ... · •

CERTIFICATE OF SHOP COMPLIANCE

We certify that the statements made in this data report are correct and that all details of design, material, construction, and workmanship of this boiler conform to Section IV of the ASME BOILER AND PRESSURE VESSEL CODE.

"H" Certificate of Authorization no. 17221 expires _0_11_0_6 ___ ·----·----- 2006

Date Signed Narne Hurst Boiler and Welding Company Inc.

(manufactUrer mat constructed a no cenilled tiOirei'J

' CERTIFICATE OF SHOP INSPECTION

Boiler constructed by : I, the undersigned, holding

HurstBoilerandWeldingCompanylnc. at 21971 USHWY319N.,COOLIDGE,GA. 3L _ a valid comm1SS1on 1ssuM cytl'ieNauonal Board of Boiler and Pressure Vessel Inspectors anclor tne state or lfrcfv~-

I ince of GEORGIA and employed by ONE BEACON AMERICA INSURANCE I I BOSTON MA have inspected parts of this boiler referred to as data items

_:4:_:T=._HR~U'::...'l:..::9 _________________________ an::l have examined Manufactl.lrers' Partial Data Reports for items

NONE

and state that, to the best of my knowledge and belief, the manufacturer has constructed this boiler in accordance withthe applicable s'ec~ lions of the ASME BOILER AND PRESSURE VESSEL CODE.

By signing this certificate neither the Inspector nor his employer makes any warrant}, expressed or implied, concerning the boiler described in this Manufacturers' Data Report. ,the pector . __ employ•3r shall be liable in any manner for any personal injury or property damage or a loss of any co ne ted wit WI~ spection.

Dat~Q_V j__l_20_Q]signed Conmissions NB6373, A, GA498 (Natl. sa. (Incl. enaorsementsJ, state, pmv a1id'M:J

~- - ------- IFICATE OF FIELD ASSEM::-:3L...,.v-=-c-=-o::-:M~PL_I_A_N..,...C=-E.:_

1 We certify that the field ass requirements of SECTION IV of the ASME BOILER ANL

PRESSURE VESSEL CODE.

"H" Certificate of Authorization no. expires

Date Signed Name (by represenlaltve) (assembler that certll1ed ano constructed i1eld assembTyl

CERTIFICATE OF FIELD ASSEMBLY INSPECTION

l, the undersigned, holding a valid commission issued by the National Board of Bollur and Pressure Vessel Inspectors and/or the state or prov ince of and employed by

BOSTON, MA have compared the statements in this Manufacturers' Data Report with the described boiler and state that the parts referred to as data Items ,not in-cluded in the certificate of shop inspection, have been inspected by me and that to the best of my knowledge -and t,;jief--the ~a~~fa~ture• and/or the assembler has constructed and assembled this boiler in accordance with the applicable sections of the ASME BOILER AND PRESSURE VESs~;_ CODE: The described boiler was inspected and subjected to 3 hydrostatic test of psi..______ By s1gnmg th1s certificate ne1ther the Inspector nor h1s employer makes any warranty, expressed or implied, concern1ng tne oolier·~crlbed in this Manufacturers' Data Report. Furthermore, neither the Inspector nor his employ,~r shall be liable in any manner for any personal injury or ___ property damage or a loss of any kind arising from or connected with this inspection. ·