Porcelian Tile_and accessories Spec.pdf

Copeland Building Renovations - Beaumont Correctional Center Virginia Department of Corrections - Beaumont, Virginia

State Project Code: 799-B1799-010

Tiling 093000 - 1

SECTION 093000

TILING

PART 1 GENERAL

1.01 ADMINISTRATIVE REQUIREMENTS

A. Preinstallation Meeting: Convene a preinstallation meeting one week before starting work of this section; require attendance by affected installers.

1.02 SUBMITTALS

A. See Section 013000 - Administrative Requirements, for submittal procedures.

B. Product Data: Provide manufacturers' data sheets on tile, mortar, grout, and accessories.

Include instructions for using grouts and adhesives.

C. Shop Drawings: Indicate tile layout, patterns, color arrangement, perimeter conditions, junctions with dissimilar materials, control and expansion joints, thresholds, ceramic accessories, and setting details.

D. Samples: Sample-size units of each type or sample book.

E. Installer's Qualification Statement:

F. Maintenance Data: Include recommended cleaning methods, cleaning materials, and stain removal methods.

1.03 QUALITY ASSURANCE

A. Installer Qualifications:

1. Company specializing in performing tile installation, with documented experience on work similar in material, design, and extent to that indicated for this Project.

1.04 MOCK-UP

A. See Section 014000 - Quality Requirements, for general requirements for mock-up.

B. Construct tile mock-up where indicated on drawings, incorporating all components specified for the location.

1. Minimum size of mock-up is 5 square feet unless otherwise indicated on drawings.

2. Approved mock-up may remain as part of the Work.

PART 2 PRODUCTS

2.01 TILE

A. Porcelain Tile : ANSI A137.1 standard grade.

1. Moisture Absorption: 0 to 0.5 percent as tested in accordance with ASTM C373.

2. Size: 12 by 12 inch , nominal.

3. Thickness: 3/8 inch.

4. Surface Finish: Unglazed.

5. Color(s): To be selected by Architect from manufacturer's full range.

6. Trim Units: Matching cove base and cove shapes in sizes coordinated with field tile .

7. Products:

a. Dal-Tile Corporation; Reminiscent.

b. Milestone; Basaltine .

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State Project Code: 799-B1799-010

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c. Architessa; Copal .

d. Substitutions: See Section 016000 - Product Requirements.

2.02 TRIM AND ACCESSORIES

A. Non-Ceramic Trim: Satin natural anodized extruded aluminum , style and dimensions to suit application , for setting using tile mortar or adhesive.

1. Applications:

a. Open edges of wall tile.

b. Transition between floor finishes of different heights.

c. Thresholds at door openings.

2.03 SETTING MATERIALS

A. Provide setting and grout materials from same manufacturer.

B. Epoxy Adhesive and Mortar Bond Coat: ANSI A118.3.

1. Products:

a. Custom Building Products; EBM-Lite Epoxy Bonding Mortar.

b. LATICRETE International, Inc; LATICRETE LATAPOXY 300 Adhesive .

c. MAPEI Corporation; Kerapoxy 410.

d. Merkrete, by Parex USA, Inc; Merkrete Pro Epoxy.

e. Substitutions: See Section 016000 - Product Requirements.

2.04 GROUTS

A. Provide setting and grout materials from same manufacturer.

B. Epoxy Grout: ANSI A118.3 chemical resistant and water-cleanable epoxy grout.

1. Applications: Where indicated.

2. Color(s): As selected by Architect from manufacturer's full line.

3. Products:

a. Custom Building Products; CEG-Lite 100% Solids Commercial Epoxy Grout.

b. H.B. Fuller Construction Products, Inc; TEC AccuColor EFX Epoxy Special Effects

Grout:.

c. LATICRETE International, Inc; LATICRETE SPECTRALOCK PRO Premium Grout.

d. MAPEI Corporation; Kerapoxy CQ.

e. Merkrete, by Parex USA, Inc; Merkrete Pro Epoxy.

f. Summitville Tiles, Inc; S-500 Ultra Max.

g. Substitutions: See Section 016000 - Product Requirements.

2.05 MAINTENANCE MATERIALS

A. Tile Sealants: Moisture- and mildew-resistant type sealants; one-part silicone for wall applications and multi-part urethane for floor applications. Sealants and accessories shall comply with requirements below and with requirements of Division 7 Section "Joint Sealants."

1. Color(s): As selected by Architect from manufacturer's full line. Sealant colors shall match grout colors in adjacent joints unless otherwise indicated.

2. Silicone Sealant (Walls): ASTM C 920, Type S, Grade NS, Class 25; Uses NT (non-traffic), G (glass), A (aluminum), O (other substrates indicated).

a. Products:

1) GE Silicones, a division of GE Specialty Materials; SCS1700 Sanitary.

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State Project Code: 799-B1799-010

Tiling 093000 - 3

2) Pecora Corporation; Pecora 898 NST.

3) Tremco Incorporated; Tremsil 200.

4) Substitutions: See Section 016000 - Product Requirements .

3. Urethane Sealant (Floors): ASTM C 920, Type M, Grade P, Class 25; Uses T (traffic), M (mortar), A (aluminum), O (other substrates indicated).

a. Products:

1) Master Builders Solutions; MasterSeal SL 2.

2) Pecora Corporation; NR-200 Urexpan.

3) Sika Corporation; Sikaflex-2c SL.

4) Tremco Incorporated; THC-901.

5) Substitutions: See Section 016000 - Product Requirements .

4. Sealant Accessories: Provide backer rod, primer, and other sealant accessories as recommended by sealant manufacturer for applications required.

B. Tile Sealer: Stain protection for exposed surfaces of unglazed ceramic tile, other porous tile, and grout. Provide penetrating sealer with no sheen, preserving natural tile appearance.

1. Products:

a. Custom Building Products; Aqua Mix Sealer's Choice Gold .

b. Rust-Oleum Corporation; Miracle Sealants 511 Impregnator Natural Looking

Penetrating Sealer .

c. STONETECH, a division of LATICRETE international, Inc; [_____] .

d. Substitutions: See Section 016000 - Product Requirements.

2.06 ACCESSORY MATERIALS

A. Concrete Floor Slab Crack Isolation Membrane: Material complying with ANSI A118.12; not intended as waterproofing.

1. Crack Resistance: No failure at 1/8 inch gap, minimum.

2. Fluid or Trowel Applied Type:

a. Material: Synthetic rubber or Acrylic.

b. Thickness: 20 mils, maximum.

PART 3 EXECUTION

3.01 EXAMINATION

A. Verify that subfloor surfaces are smooth and flat within the tolerances specified for that type of work and are ready to receive tile.

B. Verify that wall surfaces are smooth and flat within the tolerances specified for that type of work, are dust-free, and are ready to receive tile.

C. Verify that subfloor surfaces are dust free and free of substances that could impair bonding of setting materials to subfloor surfaces.

D. Verify that required floor-mounted utilities are in correct location.

3.02 PREPARATION

A. Protect surrounding work from damage.

B. Vacuum clean surfaces and damp clean.

C. Seal substrate surface cracks with filler. Level existing substrate surfaces to acceptable flatness tolerances.

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D. Install backer board in accordance with ANSI A108.11 and board manufacturer's instructions.

Tape joints and corners, cover with skim coat of setting material to a feather edge.

E. Prepare substrate surfaces for adhesive installation in accordance with adhesive manufacturer's instructions.

3.03 INSTALLATION - GENERAL

A. Install tile, thresholds, and stair treads and grout in accordance with applicable requirements of

ANSI A108.1a through ANSI A108.19, manufacturer's instructions, and TCNA (HB) recommendations.

B. Lay tile to pattern indicated. Do not interrupt tile pattern through openings.

C. Cut and fit tile to penetrations through tile, leaving sealant joint space. Form corners and bases neatly. Align floor joints.

D. Place tile joints uniform in width, subject to variance in tolerance allowed in tile size. Make grout joints without voids, cracks, excess mortar or excess grout, or too little grout.

E. Form internal angles square and external angles bullnosed.

F. Sound tile after setting. Replace hollow sounding units.

G. Keep control and expansion joints free of mortar, grout, and adhesive.

H. Prior to grouting, allow installation to completely cure; minimum of 48 hours.

I. Grout tile joints unless otherwise indicated. Use standard grout unless otherwise indicated.

J. At changes in plane and tile-to-tile control joints, use tile sealant instead of grout, with either bond breaker tape or backer rod as appropriate to prevent three-sided bonding.

3.04 INSTALLATION - FLOORS - THIN-SET METHODS

A. Over interior concrete substrates, install in accordance with TCNA Method F131, with epoxy bond coat and epoxy grout. Install full coverage crack isolation membrane in accordance with TCNA Method F125 Full.

3.05 CLEANING

A. Clean tile and grout surfaces.

3.06 PROTECTION

A. Do not permit traffic over finished floor surface for 4 days after installation.

END OF SECTION