Packaging_TO_00-85B-3.pdf

TO 00-85B-3

TECHNICAL MANUAL

HOW TO PACKAGE AIR FORCE SPARES

(ATOS)

DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. PA Case Number 88ABW-2015-0702. Submit recommended changes or problems with this Technical Order to AFLCMC/EZGTP.

Published under authority of the Secretary of the Air Force

1 MARCH 2015

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Page *Change Page *Change Page *Change No. No. No. No. No. No.

Title A i - ii 1-1 - 1-3 1-4 Blank 2-1 - 2-2 3-1 - 3-5 3-6 Blank 4-1 - 4-18 5-1 - 5-19 5-20 Blank A-1 A-2 Blank

*Zero in this column indicates an original page

A USAF

TABLE OF CONTENTS

Chapter Page

1 INTRODUCTION............................................................................................................................................................1-1

1.1 Purpose...............................................................................................................................................................1-1

1.2 How To Use This Technical Order (TO) .........................................................................................................1-1

1.3 Definitions..........................................................................................................................................................1-1

1.3.1 Depot Reparable Item........................................................................................................................................1-1

1.3.2 Fast Pack............................................................................................................................................................1-1

1.3.3 POP Database ....................................................................................................................................................1-2

1.3.4 Preservation........................................................................................................................................................1-2

1.3.5 Reparable Item...................................................................................................................................................1-2

1.3.6 Routing Identifier Code (RIC) ..........................................................................................................................1-2

1.3.7 Selected Item .....................................................................................................................................................1-2

1.3.8 Serviceable Item ................................................................................................................................................1-2

1.3.9 Special Packaging Instructions (SPI)................................................................................................................1-2

1.3.10 Standard Pack ....................................................................................................................................................1-2

1.4 Units of Measure ...............................................................................................................................................1-3

1.5 Responsibilities ..................................................................................................................................................1-3

2 GENERAL .......................................................................................................................................................................2-1

2.1 Numbering System ............................................................................................................................................2-1

2.1.1 Numbering System Used for Packaging Items ................................................................................................2-1

2.1.2 Narrative or Discrete SPI ..................................................................................................................................2-1

2.1.3 Fast and Standard Packs....................................................................................................................................2-1

2.1.4 SPI Number .......................................................................................................................................................2-1

2.1.5 D035T SPI/NSN Cross-Reference List ............................................................................................................2-2

3 GENERAL PACKAGING REQUIREMENTS ..............................................................................................................3-1

3.1 Requirements .....................................................................................................................................................3-1

3.1.1 Preservation........................................................................................................................................................3-1

3.1.2 Cleaning and Drying .........................................................................................................................................3-2

3.1.3 Preservative........................................................................................................................................................3-2

3.1.4 Container............................................................................................................................................................3-2

3.1.5 Item Protrusions.................................................................................................................................................3-2

3.1.6 Desiccant............................................................................................................................................................3-2

3.1.7 Marking..............................................................................................................................................................3-2

3.1.8 Relaxed Preservation Requirements..................................................................................................................3-2

3.1.9 Preservative Requirements ................................................................................................................................3-3

3.1.10 Authorized Deviations.......................................................................................................................................3-3

3.2 Closure, Sealing, Reinforcement, And Opening ..............................................................................................3-3

4 DETAILED REQUIREMENTS FOR FAST PACKS....................................................................................................4-1

4.1 Container............................................................................................................................................................4-1

4.2 Authorized Deviations.......................................................................................................................................4-1

5 DETAILED REQUIREMENTS FOR STANDARD PACKS........................................................................................5-1

5.1 Container............................................................................................................................................................5-1

5.2 Method of Preservation .....................................................................................................................................5-1

5.3 Simple Instruction Code....................................................................................................................................5-1

5.4 Wraps, Bags, and Desiccant..............................................................................................................................5-2 i

A LIST OF ACRONYMS ..................................................................................................................................................A-1

A.1 Acronyms..........................................................................................................................................................A-1

LIST OF ILLUSTRATIONS

Number Title Page

3-1 Type I Fast Packs and Standard Packs ....................................................................................................................3-4 3-2 Type II Fast Packs ....................................................................................................................................................3-4 3-3 Type III Fast Packs...................................................................................................................................................3-5 3-4 Type IV Fast Packs ..................................................................................................................................................3-5 4-1 Fast Pack Numbering System ..................................................................................................................................4-2 4-2 Fast Pack Sizes .........................................................................................................................................................4-3 5-1 Standard Pack Numbering System...........................................................................................................................5-3 5-2 Preservation Code 2, Method 1C-1/Code 6, Method I (with preservative) (Greaseproof - Waterproof) .............5-4 5-3 Preservation Code 3, Method 1A-8/Code 7, Method I8 (with preservative)/Code 9, Method IA-8 (with

Electrostatic Discharge (ESD) Protection (Waterproof).....................................................................................5-4 5-4 Preservation Code 4, Method IIC (Greaseproof - Waterproof) ..............................................................................5-4 5-5 Preservation Code 5, Method I (Greaseproof).........................................................................................................5-5

LIST OF TABLES

Number Title Page

3-1 Preservation Method Indicator for Fast and Standard Packs ....................................................................................3-1 4-1 Fast Pack Sizes............................................................................................................................................................4-4 4-2 Fast Pack Wraps, Bags, and Desiccant Units (As Required)....................................................................................4-6 4-3 Fast Pack/Item Selection Chart - PPP-B-1672, Type I, Vertical Star (MIL-STD-2073-1, Code NR)....................4-8 4-4 Fast Pack/Item Selection Chart - PPP-B-1672, Type II, Folding Convoluted (MIL-STD-2073-1, Code NS) .....4-12 4-5 Fast Pack/Item Selection Chart - PPP-B-1672, Type III, Telescoping Encapsulated (MIL-STD-2073-1, Code NV) .............................................................................................................................................................4-14 4-6 Fast Pack/Item Selection Chart - PPP-B-1672, Type IV, Horizontal Star (MIL-STD-2073-1, Code NW)..........4-17 5-1 Container Standardization Master List .......................................................................................................................5-6 5-2 Standard Pack Wraps, Bags, and Desiccant Units (As Required) ..........................................................................5-12 5-3 Standard Pack Materials ...........................................................................................................................................5-18 ii

CHAPTER 1

INTRODUCTION

1.1 PURPOSE.

1.1.1 This technical order (TO) provides essential information for packaging selected items of supply. Fast packs, standard packs, or other special packaging instructions (SPIs), as specified, will protect the items during shipment, storage, and on-base handling. These packs are reusable and are designed for shipment and storage of depot reparable and other selected items. Although most “SPI packs” are comprised of drawings or narratives, “SPI packs” in the fast pack and standard pack programs are comprised only of the codified numbering system outlined in this TO. This makes fast packs and standard packs “SPI packs” in name only. They are called “SPI packs” in order for data systems to recognize them and transmit them to bases to support their reusable container programs in accordance with (IAW) AFI 24-203, Preparation and Movement of Air Force Cargo.

1.1.2 This TO assigns responsibility for implementation, use, and control of the “SPI pack” program.

1.1.3 This TO defines the numbering system applied to the fast pack and standard pack in relation to the method of preservation, type of package, and size of pack. Simple instructions for fabricating the standard packs are also defined.

1.1.4 This TO contains a table of equivalent materials (section V) so standard packs can be constructed using materials available locally. This permits the packer to use a variety of materials without a waiver from the prime Air Logistics Center

(ALC).

1.1.5 This TO shows how packing and crating activities determine the correct packaging required for each item of supply subject to depot level repair.

1.2 HOW TO USE THIS TECHNICAL ORDER (TO).

The following is a description of the five sections in this document.

1.2.1 Chapter 1, Introduction, gives the reason for this document and defines keywords and acronyms.

1.2.2 Chapter 2, General, describes the commonalities between the fast and standard pack numbering systems and helps the packer to understand these coded numbers. It also provides a national stock number (NSN)/SPI cross-reference listing for these packagings.

1.2.3 Chapter 3, General Packaging Requirements, covers the MIL-STD-2073-1 methods of preservation and specified materials for each. This chapter also describes the common characteristics between fast and standard packs. Figure 3-1 through 3-4 (Fast and Standard Pack Tape Methods for Closure) covers the four “tape methods” and illustrates each one.

1.2.4 Chapter 4, Detailed Requirements for Fast Packs, provides information unique to the fast pack and its numbering system. Several tables illustrate the four types of fast packs, their identification codes and dimensions. Other details include wrap, barrier, and desiccant requirements. All measurements are displayed in inch-pound and metric units (see paragraph 1.4).

1.2.5 Chapter 5, Detailed Requirements for Standard Packs, concerns details unique to the standard pack and its numbering system. The tables include container codes, sizes, and requirements for wraps, barriers, and desiccant. All measurements are displayed in inch-pound and metric units.

1.3 DEFINITIONS.

1.3.1 Depot Reparable Item. An item that is unserviceable, but can economically be restored to serviceable condition by a depot level maintenance facility such as a Technology Repair Center (TRC) or a civilian contractor. Depot reparable items may be identified by the Expendability-Recoverability-Repairability Category (ERRC) codes designator (i.e., XD1, XD2, ND2).

1.3.2 Fast Pack. A family of standard size, cushioned, reusable containers whose design permits shipment of a large variety of items within certain limits or size, weight, shape, and fragility. Fast packs are made in accordance with Federal Specification PPP-B-1672, and the cushion pads are bonded to the box. The types of fast packs and their maximum bare item

1-1 dimensions and item weight range for selecting items to be shipped and stored in fast packs are listed in Chapter 4 of this TO and MIL-STD-2073-1, Appendix D, Table I.

1.3.3 POP Database. A repository of test reports and packaging requirements used to properly prepare hazardous material for storage and/or shipment.

1.3.4 Preservation. Application of protective measures including cleaning, drying, preservative, protection wrapping, cushioning, barriers, and containers, when necessary.

1.3.5 Reparable Item. An item that is unserviceable but can be economically restored to serviceable condition.

1.3.6 Routing Identifier Code (RIC). The RIC is found in block “U” of DD FORM 1348, DoD SINGLE LINE ITEM REQUISITION SYSTEM DOCUMENT (Manual), and block “16” of DD FORM 1348-1A, ISSUE RELEASE/RECEIPT DOCUMENT. It identifies the ALC that is responsible for assigning the packaging requirements. Phone numbers for the ALC Packaging Management Offices are provided below as points of contact on packaging inquiries.

RIC Office Symbol ALC & Base Contact Information FGZ 406 SCMS/GULAA Ogden, UT 7973 Utility Dr

Hill AFB UT Bldg 1135 Hill AFB, UT 84056-5306

DSN 777-4495

Comm (801) 777–4495

FHZ 406 SCMS/GULAA Oklahoma City, OK 7851 Arnold Street, Rm 102 Tinker AFB Tinker AFB, OK 73145-8912

DSN 884-2798

Comm (405) 734-2798

FLZ 406 SCMS/GULAA Warner Robins, GA 235 Byron Street, Suite 19A Robins AFB Robins AFB, GA 91098

DSN 497-6317

Comm (468) 327-6318

1.3.7 Selected Item. An item, usually depot reparable, is assigned to a fast pack, standard pack, or SPI by the ALC that has the Integrated Materiel Manager responsibility. The assignment is based on configuration, weight, size, and fragility of the item.

1.3.8 Serviceable Item. An item, new or used, that is in operating condition and meets performance specifications.

1.3.9 Special Packaging Instructions (SPI). The SPI provides detailed instructions for construction of a package for an item that requires maximum protection. It usually consists of a drawing that details the cushioning, blocking, bracing, shock mounts, tie-down devices, etc. This is referred to as a SPI drawing. A SPI may also describe the required packaging by use of written instructions and specification references. This is referred to as a narrative SPI. This TO serves as a generic SPI for fast and standard packs although fast and standard packs do not require drawings or narratives to describe the item (reference paragraph 1.1). The SPI numbering system is explained in Chapter 2.

1.3.10 Standard Pack. A pack for which the packaging components, including the shipping container, have been standardized as to material and size. The cushioning in the standard pack is not bonded to the container walls. Items selected for standard packs are not very susceptible to damage from shock and vibration and require less cushioning protection than do those in fast packs. Because many different items are assigned to each standard pack, the reusability is increased. A complete list of standard pack sizes and NSNs are provided in Chapter 5 of this TO, MIL-STD-2073-1, Appendix C, Table III, and AFI 24-203.

1-2

1.4 UNITS OF MEASURE.

1.4.1 Values are stated in inch-pound units as the primary unit of measure, with metric equivalents (soft conversions) provided in parens immediately following or below each value. This was done for consistency with the documents referenced herein, and with referenced products and items (which are generally manufactured and sold using the inch-pound system as primary units of measure).

1.4.2 The primary metric abbreviations used in this document are for millimeter (mm), kilogram (kg), and liter (L). If the use of centimeter is preferred in place of millimeter, the conversion is 1 cm = 10 mm; either divide the value in mm by 10, or move the decimal point one place to the left.

1.5 RESPONSIBILITIES.

1.5.1 This TO will be used to number, identify, and pack reparable items requiring fast packs or standard packs.

1.5.2 It applies to all Air Force activities who pack items, particularly reparable items. It serves as a consolidated instruction/requirements reference document for Air Force base packaging operations.

1.5.3 Air Force Materiel Command (AFMC) responsibilities are as follows:

1.5.3.1 Headquarters AFMC/A4RT, Transportation and Packaging Policy Branch, will provide assistance to base-level units IAW AFI 24-203, Preparation and Movement of Air Force Cargo.

1.5.3.2 The Air Force Packaging Technology & Engineering Facility (AFPTEF), will test and evaluate packs which are proposed for the Air Force reusable container program, and recommend design and or material changes to improve cushioning characteristics, or to promote standardization. New fast pack and standard pack designs or sizes recommended for inclusion in the Air Force reusable container program must be approved by AFPTEF, IAW AFI 24-203. Testing and evaluation requests can be submitted to AFLCMC/EZPAA, 5215 Thurlow St, Ste 5, Wright-Patterson AFB, Ohio 45433;

DSN 787-3362 or commercial 937-257-3362.

1.5.4 Major Commands are responsible for establishing the following procedures IAW AFI 24-203 to ensure that the subordinate commands:

1.5.4.1 Maintain sufficient stocks of fast and standard packs, and SPI containers, to support the mission.

1.5.4.2 Establish programs for reclamation, storage and reuse of reusable containers and packaging materials.

1.5.4.3 Comply with SPI procedures.

1.5.4.4 Request a packaging waiver IAW AFI 24-203 from the managing ALC when the prescribed SPI pack is not available for shipment.

1.5.5 Air Logistics Complexes will ensure that:

1.5.5.1 A reusable container or reclamation program is established IAW AFI 24-203 and AFMCI 24-201, AFMC Packaging and Materials Handling Policies and Procedures. As a serviceable item is received and removed from the pack, the unserviceable item is placed in the pack and returned to a depot for repair.

1-3/(1-4 blank)

CHAPTER 2

GENERAL

2.1 NUMBERING SYSTEM.

2.1.1 Numbering System Used for Packaging Items.

2.1.1.1 This chapter explains the numbering system used for packaging items for off-base shipment and storage. It also tells where and how to find all the SPI data necessary to do the packaging.

2.1.1.2 Items that are ERRC coded as depot reparable will have a SPI, whether drawing, narrative, or Fast Pack/Standard Pack SPI number. This is the foundation of the Air Force Reusable Container Program. NSN to SPI cross-referencing ensures the proper reusable container is used for each reparable item (see paragraph 2.1.5). Other selected items that are not depot reparable can also be covered by SPI’s based on peculiarities/fragility of the item. Instructions for packaging items not covered by a SPI may be found in MIL-STD-2073-1. Assistance in determining how to pack items covered by SPI’s may be found in the ALC having area assistance or prime responsibility. Do not ship an item when there is doubt that it is properly protected. It is better to hold up a shipment until the item is protected than to ship it and risk damage.

2.1.2 Narrative or Discrete SPI. The first position of a narrative or discrete SPI is an alpha provided by the service or agency, (A = Army, D = DLA, F = Air Force, M = Marine Corps, N = Navy). Positions 2-10 usually include the National Item Identification Number (NIIN) of the first NSN for which it was designed.

Example: SPI F000281457 is designated for item NSN 2840-00-028-1457PL. Similar items such as NSN 2840-00-040-4132PL are assigned to the same SPI and have the same SPI number (SPI F000281457). Some SPIs are only for one NSN, others may include hundreds of NSNs. The SPI drawing or narrative describes how to package the item with words or drawings.

2.1.3 Fast and Standard Packs. The first position of fast pack and standard pack SPI numbers is an alpha provided by the service or agency (reference paragraph 2.1.2 above). Positions 2-6 are always numeric zeros, and used as place holders to accommodate packaging data system requirements. The next four positions (7-10) are alphanumeric and are made up with codes that provide the information needed to pack the item (reference sections IV and V), though fast packs always have an “X” in position 8. Understanding the meaning of each code is the key to using fast and standard packs. Fast pack numbers are sometimes abbreviated, showing only the last four positions. The following steps will lead the packer through the process of interpreting the SPI numbers and the fast and standard pack codes:

2.1.3.1 Locate the SPI number in block “U” of DD FORM 1348 or block “16” of DD FORM 1348-1A.

2.1.3.2 Identify the kind of SPI that is needed to pack the item.

Examples:

(a) SPI F001234567 = Discrete or Narrative.

(b) SPI F000004XA1 = Fast Pack.

(c) SPI D000001D38 = Standard Pack.

2.1.3.3 Find the document that tells (exactly) how to pack the item.

2.1.3.3.1 Discrete or narrative SPI instruction sheets and drawings are on file at the base packaging activity.

2.1.3.3.2 Fast pack data and instructions are found in sections III and IV of this T.O.

2.1.3.3.3 Standard pack data and instructions are found in Chapter 3 and Chapter 4 of this T.O.

2.1.3.4 Locate the correct reusable pack by reading the SPI number on the containers in reclamation. For fast packs only, the last four positions might be shown on the container.

2.1.4 SPI Number. The SPI number will automatically print in block “U” of the DD FORM 1348-1 or block “16” of DD FORM 1348 shipping documents under the heading Freight Classification Nomenclature. Do not ship depot reparable Air Force items without the proper SPI pack. Depot reparable items identified by a “D” in the ERRC code without a SPI number on the shipping document will be checked against the SPI stock number cross-reference list. If a SPI is listed, it must be used.

2-1

If a SPI is not listed, request packaging instructions from the responsible ALC Packaging Management Office. When requesting packaging instructions from an ALC, provide the following information: item NSN, nomenclature, weight, dimensions, and unusual characteristics.

2.1.5 D035T SPI/NSN Cross-Reference List. The D035T SPI/NSN cross-reference list if produced in electronic format. This D035T product lists SPIs in numerical sequence with the corresponding NSN, or NSNs in numerical sequence with the corresponding SPI number, based on need. The D035T SPI/NSN digital product is available to DoD activities upon request submitted to: HQ AFMC/A4RT, Wright-Patterson AFB, OH, email: AFMC.A4RT.Workflow@us.af.mil.

2-2

CHAPTER 3

GENERAL PACKAGING REQUIREMENTS

3.1 REQUIREMENTS.

The requirements defined in this section apply to all items packaged in fast and standard packs. For more detailed requirements peculiar to fast pack packaging see Chapter 4. Detailed requirements for standard packs are found in Chapter 5.

3.1.1 Preservation. The seventh position of fast and standard pack numbers specifies the MIL-STD-2073-1 method of preservation, by method code, required for the item. Corresponding numbers and methods, as well as the selection of material for level A preservation are found in Figure 5-2 through 5-5, and in the following information.

Table 3-1. Preservation Method Indicator for Fast and Standard Packs

Seventh MIL-STD-2073-1 Position Method of

Code Preservation Wrap Bag Desiccant 1 Method 10, (Physical and Mechanical SEE NOTES protection only) BELOW

2 Method 33, (Greaseproof - waterproof PPP-C-795 MIL-PRF-121 or bag, sealed) A-A-3129 6 Method 30, Waterproof - greaseproof MIL-PRF-121 bag, sealed with preservative)

3 Method 41, (Watervapor proof bag, A-A-3174 MILI-PRF-131 or sealed) PPP-C-795 MIL-PRF-22191, 7 Method 41, (Watervapor proof bag, A-A-3129 Type I sealed, MIL-PRF-121 MIL-PRF-81705, with preservative) Type I

4 Method 51, (Watervapor proof bag A-A-3174 MIL-PRF-131 MIL-D-3464 with desiccant, PPP-C-795 MIL-PRF-22191, humidity indicator, sealed) A-A-3129 Type I

MIL-PRF-121 MIL-PRF-81705,

MIL-DTL-17667 Type I

5 Method 20, (Preservative coating with MIL-PRF-121, Bag may be used, greaseproof Grade A or C not required wrap as required)

9 Method 41, (Electrostatic discharge A-A-3129, MIL-B-81705, (ESD) Type III Type I protection) MIL-PRF-81705, (See *NOTES 1, 2, & 3) Type II

3-1

NOTE

• 1. Code 9 items must use antistatic cushioning.

• 2. These items must be packaged by personnel trained to work with ESD sensitive (ESDS) items in an ESD protective area (reference TO 00-25-234, section VII). All items having a “3” in the “Type of Cargo” code block “G” on the DD FORM 1348 or block “8” on the DD FORM 1348-1A, are ESDS and handled as such.

(Reference Table 4-2 and paragraph 5.3 of this T.O. for appropriate materials). ESDS items must be protected at all times, regardless of condition in order to prevent damage or destruction of the item.

• 3. All items that are designated as HAZARDOUS on the DD FORM 1348 in block “G” (Type of Cargo) or in block “8” of DD FORM 1348-1A shall be packaged and marked for shipment in accordance with the DLA POP Data base, 49CFR, AFMAN 24-404_IP, International Civil Aviation Organization (ICAO), or the International Maritime Dangerous Goods ((IMDG).

3.1.2 Cleaning and Drying. Clean in accordance with MIL-STD-2073-1, Appendix J, Table J.II., code 1 (Any suitable process that is not injurious to the item.) and any suitable drying process.

3.1.3 Preservative. Selection and application shall conform to the requirements of MIL-STD-2073-1.

3.1.4 Container.

3.1.4.1 For both fast and standard packs, use the specified container and place the item in the center of the container with an equal amount of cushioning all around. The item must be wrapped sufficiently with PPP-C-795 (cellular plastic film), A-A- 59135 (sheet polyethylene), PPP-C-1797 (low density, unicellular polypropylene foam). In simplest terms, the wrapped item should fill the cavity. Items are not to be immobilized so tightly that shock and vibration will be transmitted to the item (reference paragraph 3.1.10). A properly placed item will move slightly in the cavity when the exterior container, with the packaged item, receives an impact.

3.1.4.2 An item’s contact with the cushioning should compress the convoluted peaks of a fast pack no more than their normal depth and no less than 0.25 inches (6.4 mm) for standard pack cushioning (reference Chapter 4 and Chapter 5 and paragraph 4.1.2 and paragraph 5.1.3). Never use any form of “loose-fill” cushioning (e.g., polystyrene or starch “peanuts”).

3.1.5 Item Protrusions. If the item is preserved by a method that requires a heat sealed bag, wrap and cushion knobs, handles or any other pointed parts to prevent puncture of the barrier. If the item has knobs, handles or other thin parts that could be bent or broken during rough handling, make rolls out of wrapping or cushioning material and tape the rolls around those fragile protrusions to protect them.

3.1.6 Desiccant. If desiccant is required, place the bags of desiccant so they cannot be broken during rough handling. If it is not possible to place the bags in a protected area, place them in cloth bags and protect the bags with cushioning as in paragraph 3.1.4. Desiccant must always be placed on the inside of the sealed barrier bag and should never be placed in direct contact with the item as it could create a chemical reaction resulting in damage to the item. Any wrap may be placed between the item and the desiccant to separate them.

3.1.7 Marking. Markings shall be in accordance with MIL-STD-129.

3.1.8 Relaxed Preservation Requirements. Unserviceable items being shipped to depots or contractors for repair, may be preserved to Method 10 of MIL-STD-2073-1 if shipped from bases within CONUS or from overseas bases by air if the preservation code is 1 through 7 (see Table 3-1).

3.1.8.1 If shipped by surface from overseas bases, the unserviceable item shall be preserved to the method of preservation specified for the same item in serviceable condition. If the item is greasy, rusting, or dirty, a greaseproof wrap or bag is required as minimum protection to prevent soiling of the container or cushioning.

3.1.8.2 When the preservation code is 9, ESD protection for level A preservation is required regardless of the condition of the material, with the following exception: barrier bags for unserviceable items with preservation code 9 or type cargo code 3 may be folded shut and held closed with ESD caution labels instead of heat sealing, if heat sealing equipment is not available. Do not use tape or staples on barriers for ESDS items.

3-2

3.1.9 Preservative Requirements. When the seventh digit of the Fast Pack or Standard Pack number is 5, 6, or 7, the preservatives most frequently used are:

3.1.9.1 P-2, thin film preservative (soft film, cold application). Reference Table 5-3 for NSN.

3.1.9.2 P-9, very light preservative oil (cold application). Reference Table 5-3 for NSN.

3.1.9.3 Operational fluids in all fuel devices, such as fuel assemblies, tanks/cells, controls, pumps, etc., identified as hazardous by the type cargo code, will be drained and purged, and all openings/fittings will be sealed in accordance with the applicable T.O. as required (reference AFI 24-204_IP). Reference MIL-STD-2073-1 for complete list of preservatives and preservative application criteria.

3.1.10 Authorized Deviations.

3.1.10.1 SPI packs (or alternate containers identified by an ALC waiver number in the lower right hand portion of the identification side of the container) shall be reused to ship or store items having the same NSN as the item received in the container (AFI 24-203). Any empty space between the wrapped item and the cavity surfaces will be filled with cushioning. If the right cushioning is not available, any soft, clean, non-dusting cushioning material may be used, such as reclaimed pieces of foam cushioning from SPI containers, fast packs, or standard packs. However, NEVER use reclaimed foam-in-place or loose-fill cushionings of any type in fast packs.

3.1.10.2 If the specified size is not available for a transportation priority 1 and 2 shipment, the next larger size of the Type I (Vehicle Star Pack) or Type II (Folding Convoluted Pack) may be used as long as there is no decrease in any of the container dimensions. The item must be wrapped sufficiently to build up the item so it fills up the cavity (reference paragraph 3.1.4).

3.2 CLOSURE, SEALING, REINFORCEMENT, AND OPENING.

3.2.1 Closure, sealing, and reinforcement for storage and shipment will be accomplished as required by ASTM D5118 and PPP-B-1672, Appendix A, with some relaxed requirements depending on the level of preservation specified for the item.

Never use adhesives to close fast packs or standard packs. The following guidelines give the preferred method for each fast and standard pack as well as the level of packing they will satisfy: (1) The closure method prevents the container from opening. (2) Sealing prevents the entry of water and may also satisfy the closure requirements. (3) Reinforcement strengthens the container and may also satisfy the closure requirement. Only in rare cases will all three methods be used. Usually one method is all that is needed to complete the pack. Reference Figure 3-1 through 3-4 for specific details.

3.2.2 Do not use staples, stitches, or glue to make the final closure of fast or standard packs. This ruins the container for reclamation and reuse. Remove dust, dirt and grease from the container prior to taping.

3.2.3 Do not strip off labels or tape when opening reusable containers. This delaminates the box and reduces the serviceable life of the container. Carefully cut open taped container along the tape line. Labels shall be obliterated, but never peeled off(AFI 24-203).

3.2.4 Use the following procedures in Figure 3-1 through 3-4 to find the required tape method for closing, sealing, and reinforcing containers. Determine the type of fast or standard pack container and level of pack required and use one of the appropriate tape methods described.

3.2.5 When automatic strapping equipment is available, ASTM D3950 nonmetallic strapping may be used instead of ASTM D5330, pressure sensitive adhesive, filament reinforced tape. The number of ASTM D3950 straps and their location will be the same as specified for ASTM D3950 tape in Tape Method 4 of this table. The minimum width and thickness of ASTM D3950 straps should conform to Table 5 of ASTM D4675 and will vary depending on the weight of the container and contents. As an exception to the requirements of ASTM D5118, Type II fast packs under 15 lb (6.75 kg) may be closed with non-metallic strapping at least 0.25 inch (6.35 mm) wide and 0.014 inch (0.36 mm) thick, having a minimum breaking strength of 145 lb (65.25 kg) for the strapping and 110 lb (49.5 kg) for the closure.

3-3

Figure 3-1. Type I Fast Packs and Standard Packs

Figure 3-2. Type II Fast Packs

3-4

Figure 3-3. Type III Fast Packs

Figure 3-4. Type IV Fast Packs

3-5/(3-6 blank)

CHAPTER 4

DETAILED REQUIREMENTS FOR FAST PACKS

4.1 CONTAINER.

4.1.1 The four types of fast packs are listed below this paragraph. The construction and sizes of each type are detailed in PPP-B-1672. The fast pack numbering system is detailed in Figure 4-1, and the four types are identified in Figure 4-2 of this T.O. Table 4-1 provides the code number, inner dimensions, and National Stock Number for each pack. Table 4-2 provides dimensions of prescribed wraps and barrier bags as well as the recommended units of desiccant (reference also paragraph 3.1.6). Preformed MIL-DTL-117 bags may be used as well. Tables 4-3 through 4-6 provide references to the item weight/range, bare item maximum/minimum dimensions, maximum shock (Gs) transmitted to item, container dimensions and cube, and NSNs for fast packs. Tables 4-3 through 4-6 are used by bases in selecting the proper fast pack for shipment of items not covered by a SPI.

The four types of fast packs are:

Type I (Vertical Star Pack)

Type II (Folding Convoluted Pack)

Type III (Telescopic Encapsulated Pack)

Type IV (Horizontal Star Pack)

4.1.2 Use the specified container and place the items in the center of the container with an equal amount of cushioning on all sides.

4.1.3 Table 5-3 provides a reference to specification materials that may be used with fast packs.

4.2 AUTHORIZED DEVIATIONS.

If the specified size is not available for a transportation priority 1 or 2 shipment, the next larger size of the Type I or Type II fast pack may be used as long as there is no decrease in any of the container dimensions.

4-1

Figure 4-1. Fast Pack Numbering System

4-2

Figure 4-2. Fast Pack Sizes

4-3

Table 4-1. Fast Pack Sizes

Fast Pack Container Size National Stock Number Code # (Inner Dimensions)

in. (mm) TYPE I VERTICAL -XA1 6 x 6 x 10 8115-00-192-1603

STAR PACK (152 x 152 x 254)

-XA2 8 x 8 x 12 8115-00-192-1604 (203 x 203 x 305)

-XA3 10 x 10 x 12 8115-00-192-1605 (254 x 254 x 305)

-XA4 12 x 12 x 14 8115-00-134-3655 (305 x 305 x 356)

-XA5 12 x 12 x 18 8115-00-050-5237 (305 x 305 x 457)

-XA6 14 x 14 x 16 8115-00-134-3656 (356 x 356 x 406)

TYPE II FOLDING -XC1 6 x 5 x 2-1/2 8115-00-787-2142 CONVOLUTED (155 x 125 x 65)

PACK

-XC2 6 x 5 x 3-1/2 8115-00-787-2147

(155 x 125 x 90)

-XC3 9 x 6 x 2-1/2 8115-00-101-7647 (230 x 155 x 65)

-XC4 9 x 6 x 3-1/2 8115-00-101-7638 (230 x 155 x 90)

-XC5 12 x 8 x 2-1/2 8115-00-787-2146 (305 x 205 x 65)

-XC6 12 x 8 x 3-1/2 8115-00-787-2148 (305 x 205 x 90)

-XC7 18 x 12 x 2-1/2 8115-01-019-4085 (460 x 305 x 65)

-XC8 18 x 12 x 3-1/2 8115-01-019-4084 (460 x 305 x 65)

-XC9 10 x 10 x 3-1/2 8115-01-056-1244 (255 x 255 x 90)

-XD1 13 x 13 x 3-1/2 8115-01-057-1243 (330 x 330 x 90)

-XD2 16 x 16 x 3-1/2 8115-01-057-1245 (405 x 405 x 90)

-XD3 24 x 16 x 3-1/2 8115-01-093-3730 (610 x 405 x 90)

-XD4 9 x 6 x 4-1/2 8115-01-499-0898 (230 x 155 x 115)

4-4

Table 4-1. Fast Pack Sizes - Continued

Fast Pack Container Size National Stock Number Code # (Inner Dimensions)

in. (mm) TYPE III TELES- -XE1 30 x 16 x 14 8115-00-516-0242

COPING ENCAPSU- (762 x 402 x 356)

LATING PACK

-XE2 32 x 12 x 14 8115-00-519-1825 (813 x 305 x 356)

-XE3 24 x 14 x 14 8115-00-550-3558 (610 x 356 x 356)

-XE4 20 x 14 x 9 8115-00-516-0251 (508 x 356 x 229)

-XE5 25 x 14 x 14 8115-00-550-3574 (635 x 356 x 356)

-XE6 32 x 18 x 16 8115-01-015-1315 (813 x 457 x 406)

-XE7 24 x 18 x 16 8115-01-015-1312 (610 x 457 x 406)

-XE8 26 x 9 x 9 8115-01-015-1313 (660 x 229 x 229)

-XE9 34 x 24 x 18 8115-01-015-1314 (864 x 610 x 457)

-XF1 30 x 27 x 14 8115-01-094-6520 (762 x 686 x 356)

-XF2 30 x 30 x 9 8115-01-499-0895 (762 x 762 x 229)

-XF3 40 x 40 x 9 8115-01-499-0897 (1016 x 1016 x 229)

TYPE IV HORIZON- -XG1 20 x 14 x 14 8115-01-010-8956 TAL STAR PACK (508 x 356 x 356)

-XG2 22 x 16 x 16 8115-01-006-7257 (559 x 406 x 406)

4-5

Table 4-2. Fast Pack Wraps, Bags, and Desiccant Units (As Required)

Type I - Vertical Star Pack Wrap Barrier Bags Desiccant

*NOTE 1 Desiccant *NOTE 4

*NOTE 2 *NOTE 3

XA1 14.0 x 11.0 10.5 x 9.0 11.5 x 9.0 3 (356 x 279) (267 x 229) (292 x 229)

XA2 18.0 x 14.0 13.5 x 11.0 14.5 x 11.0 4 (457 x 356) (343 x 279) (368 x 279)

XA3 22.0 x 13.0 12.5 x 13.0 13.5 x 13.0 4 (559 x 330) (318 x 330) (343 x 330)

XA4 26.0 x 16.0 15.5 x 15.0 16.5 x 15.0 6 (660 x 406) (394 x 381) (419 x 381)

XA5 26.0 x 18.0 17.5 x 15.0 18.5 x 15.0 8 (660 x 457) (445 x 381) (470 x 381)

XA6 30.0 x 19.0 18.5 x 17.0 19.5 x 17.0 8 (762 x 483) (470 x 432) (495 x 432)

Type II - Folding Convoluted Pack XC1 13.0 x 8.5 9.0 x 7.0 10.0 x 7.0 3

(330 x 216) (229 x 178) (254 x 178)

XC2 15.5 x 9.5 10.0 x 8.0 11.0 x 8.0 3 (394 x 241) (254 x 203) (279 x 203)

XC3 15.5 x 11.0 12.0 x 8.0 13.0 x 8.0 4 (394 x 279) (305 x 203) (330 x 203)

XC4 17.5 x 12.0 13.0 x 9.0 14.0 x 9.0 4 (445 x 305) (330 x 229) (356 x 229)

XC5 19.5 x 14.0 15.0 x 10.0 16.0 x 11.0 5 (495 x 356) (381 x 254) (406 x 279)

XC6 21.5 x 15.0 16.0 x 11.0 17.0 x 11.0 6 (546 x 381) (406 x 279) (432 x 279)

XC7 27.5 x 20.0 21.0 x 14.0 22.0 x 14.0 7 (699 x 508) (533 x 356) (559 x 356)

XC8 29.5 x 21.0 22.0 x 15.0 23.0 x 15.0 8 (749 x 533) (559 x 381) (583 x 381)

XC9 25.2 x 13.0 14.0 x 13.0 15.0 x 13.0 6 (648 x 330) (356 x 330) (381 x 330)

XD1 31.5 x 16.0 17.0 x 16.0 18.0 x 16.0 7 (800 x 406) (432 x 406) (457 x 406)

XD2 37.5 x 19.0 20.0 x 19.0 21.0 x 19.0 8 (953 x 486) (508 x 483) (533 x 483)

XD3 29.0 x 39.0 22.0 x 39.0 22.0 x 39.0 8 (737 x 991 (559 x 991) (559 x 991)

XD4 23.0 x 17.0 14.0 x 17.0 14.0 x 17.0 3 (584 x 432 (356 x 432 356 x 432)

4-6

Table 4-2. Fast Pack Wraps, Bags, and Desiccant Units (As Required) - Continued

Type III - Telescoping Encapsulated Pack Wrap Barrier Bags Desiccant

*NOTE 5 *NOTE 6 *NOTE 7

XE1 42.0 x 38.0 23.0 x 38.0 24

(1067 x 965) (584 x 965)

XE2 34.0 x 37.0 18.0 x 38.0 20 (864 x 940) (457 x 965)

XE3 34.0 x 28.0 18.0 x 30.0 16 (864 x 711) (457 x 762)

XE4 34.0 x 24.0 18.0 x 30.0 16 (864 x 610) (457 x 762)

XE5 30.0 x 22.0 15.0 x 25.0 12 (762 x 559) (381 x 635)

XE6 50.0 x 37.0 23.0 x 38.0 24 (1270 x 940) (584 x 965)

XE7 50.0 x 31.0 27.0 x 31.0 24 1270 x 787) (686 x 787)

XE8 22.0 x 29.0 15.0 x 25.0 12 (559 x 737) (381 x 635)

XE9 62.0 x 39.0 32.0 x 44.0 36 (1575 x 991) (813 x 1118)

XF1 65.0 x 35.0 32.0 x 36.0 32 (1651 x 889) (813 x 914)

XF2 67.0 x 36.0 36 x 36 16 (1702 x 914) (914 x 914)

XF3 87.0 x 46.0 46.0 x 46.0 28 (2210 x 1168) (1168 x 1168)

Type IV - Horizontal Star Pack

*NOTE 8

XG1 26.0 x 22.0 17.0 x 26.0 12 (660 x 559) (432 x 660)

XG2 26.0 x 22.0 19.0 x 29.0 16 (660 x 559) (483 x 737)

*NOTE 1: A-A-3174 or MIL-PRF-121 with preservation code 1 - 7, and --3129, Type III or MIL-PRF-81705, Type II with preservation code 9.

*NOTE 2: MIL-PRF-121 with preservation codes 2 or 6.

*NOTE 3: MIL-PRF-131 with preservation codes 3, 4, or 7, and MIL-PRF-81705, type I with preservation code 9.

*NOTE 4: Units per package, MIL-D-3464 desiccant with preservation code 4.

*NOTE 5: PPP-C-795 with preservation codes 1 - 7, or PPP-C-1752 with preservation codes 1, 3, 4, or 5, or A- A-3129, Type III with preservation code 9.

*NOTE 6: MIL-PRF-131 with preservation code 1 - 7, or MIL-PRF-81705, Type I with preservation code 9.

*NOTE 7: Units per package, MIL-D-3464 desiccant with preservation codes 4 or 8.

*NOTE 8: A-A-3174 or MIL-PRF-121 with preservation codes 3, 4 and 7, A-A-3129, Type III or MIL-PRF- 81705, Type II with preservation code 9.

4-7

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