IC_Flight_Structure_Fabrication_Applicable_Drawings.pdf

IC Flight Structure Fabrication Applicable Drawings for Procurement

2242498 ‐ Diamond Tube, Thin Wall WFIRST IC

2242499 – Square Tube, Thin Wall WFIRST IC

2250578 – IC Node, CGI B/C Latches WFIRST (4 Pages)

2250600 – Gusset Material Layup, WFIRST IC

2250602 – Axial Pull Test, WFIRST

2250603 – T Joint Pull Test, WFIRST (3 Pages)

2250604 ‐ 3D Joint Pull Test, WFIRST IC (4 Pages)

2250608 ‐ Instrument Carrier, Structure

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

12345678

2345678

REV 03/2019

4X R 7.94 .313[ ]

2.42 0.15 .0953 .0059[ ]

120�$�

( )-804.80638.45 -31.68525.136[ ]

-B-

3.937[ ]

-A-

3.937[ ]

PROPERTY REQUIREMENT (AT ROOM TEMP.) TEST METHOD

FIBER VOLUME 60%�#�3% ASTM D3171

VOID VOLUME 2.0% MAX ASTM D 2734

GLASS TRANSITION

TEMPERATURE (Tg)

177�#�10�$�C ASTM E 1640

CTE(X) REPORT GSFC

SBS

(SBS

AVG

ACCEPT

7950 PSI

(%COV)

11%

(SBS

MIN

ACCEPT

7050PSI

ASTM D 2344

PLY NO. ANGLE �#�1�$� MATERIAL

1 0�$� T300/954-6

2 60�$� T300/954-6

3 0�$� M55J/954-6

4 -60�$� T300/954-6

5 0�$� M55J/954-6

6 0�$� M55J/954-6

7 -60�$� T300/954-6

8 0�$� M55J/954-6

9 60�$� T300/954-6

10 60�$� T300/954-6

11 0�$� M55J/954-6

12 -60�$� T300/954-6

13 0�$� M55J/954-6

14 0�$� M55J/954-6

15 -60�$� T300/954-6

16 0�$� M55J/954-6

17 60�$� T300/954-6

18 60�$� T300/954-6

19 0�$� M55J/954-6

20 -60�$� T300/954-6

21 0�$� M55J/954-6

22 0�$� M55J/954-6

23 -60�$� T300/954-6

24 0�$� M55J/954-6

25 60�$� T300/954-6

26 60�$� T300/954-6

27 0�$� M55J/954-6

28 -60�$� T300/954-6

29 0�$� M55J/954-6

30 0�$� M55J/954-6

31 -60�$� T300/954-6

32 0�$� M55J/954-6

33 60�$� T300/954-6

34 0�$� T300/954-6

DWG. NO.

2242498

REVISION

REVISION

DESCRIPTION ZONEREV

ITEM

NO. LIST OF MATERIAL

REQD REQD PART NO. DESCRIPTION MATERIAL / MATERIAL SPEC CAGE CODE

- X 2242498 DIAMOND TUBE, THIN WALL SEE NOTE 2

NATIONAL AERONAUTICS AND

SPACE ADMINISTRATION Goddard Space Flight Center GREENBELT, MD

WALLOPS ISLAND, VA

X

ELECTRONIC SIGNATURES ARE

AVAILABLE ONLINE AT:

https://gddms.gsfc.nasa.gov/Windchill

DRAWING INTERPRETED PER 500-PG-8700.2.5

TITLE

DIAMOND TUBE ,

THIN WALL

WFIRST IC

DESIGNER

J. LUTTER

CHECKER

C. TOLMAN

ENGINEER- MECH

W. ALEXANDER

ENGINEER-STRESS

A. BARTOSZYK

ENGINEER-MATERIALS

B. RODINI

SIZE

E

CAGE CODE:

36FC1

DWG NO.

2242498

REV

-PDL

R. MCCLELLAND SCALE: 1/1 SHEET: 1 OF 1

INCH BLOCK TOLERANCE: IN

.XX

0.25

.XXX

0.005

X/X 1/16

REMOVE ALL BURRS

AND SHARP EDGES

R.010 OR CHAMFER MAX.

�a� µIN

METRIC BLOCK TOLERANCE: MM

> 0 100 500 1000

< 100 500 1000 >1000

0.3 0.4 0.5 1.5

REMOVE ALL BURRS

AND SHARP EDGES

R0.25 OR CHAMFER MAX.

µM

- WFIRST IC

NEXT ASSY USED ON

THIRD ANGLE PROJECTION

INCH

X HYBRID

METRIC/INCH

HARDWARE CLASSIFICATION

A METRIC

SOFTWARE: CREO 3.0

PROGRAM: WFIRST

MODEL FILE: 2242498 REV -.1

DRAWING FILE: 2242498 REV -.7

LAST MODIFIED: 24-Jun-19 10:58:44 PM

RELEASED STATE: Released

TABLE 2: ACCEPTANCE CRITERIA

TABLE 1

PLY TABLE

TOOL SIDE

NOTES: (UNLESS OTHERWISE SPECIFIED)

1. DIMENSIONS ARE IN MM [INCHES].

2. MATERIAL: PREPREG TAPE TYPE M55J/954-6 & T300/954-6 PER WFIRST-IC-SPEC-0017.

3. FIBER BUTT SPLICES NOT PERMITTED.

4. PLY ANGLE CONTROL SHALL BE �#�1�$�.

5. EACH PLY WRAP SHALL HAVE NO MORE THAN ONE CIRCUMFERENTIAL BUTT JOINT.

6. PLY JOINTS SHALL BE LOCATED ON THE FLAT SURFACES OF THE MANDREL WITH

ADJACENT PLY JOINTS STAGGERED BY 90�$��#�5�$�. EACH 4TH JOINT SHALL BE STAGGERED AT LEAST 1/8" FROM THE JOINT ON THE SAME FACE 4 PLIES BELOW IT. THERE SHALL BE NO PLY JOINT IN THE FIRST AND THIRD PLY FROM THE OUTER SURFACES LOCATED IN THE REGION OF +/-25 MM FROM THE CENTER OF THE MANDREL FLAT. A SET OF ONE OR MORE LAYERS MAY BE WRAPPED ON

THE MANDREL AT A TIME.

7. REQUIRED TAG END TESTING PER WFIRST-IC-SPEC-0068.

FIBER VOLUME/VOID CONTENT PER ASTM D 3171:1 EA FROM CENTER OF EACH FLAT

DEGREE OF CURE (Tg): 1 EA FROM EACH END. PROVIDE SAMPLES TO BE TESTED AT GSFC.

CTE (X): 1 EA 6 INCH LONG PIECE. POVIDE SAMPLES TO BE TESTED AT GSFC

SHORT BEAM SHEAR (XZ): 1 EA FROM CENTER OF EA FLAT, ONE END ONLY, TESTED AT 293K

8. NDE PER WFIRST-IC-SPEC-0032.

9. ALL BILLETS SHALL BE THERMAL CONDITIONED 5 CYCLES FROM 293-77K PER WFIRST-IC-SPEC-0069.

RAMP RATE SHALL NOT EXCEED 10K PER MINUTE.

10. THICKNESS UNIFORMITY OF ALL FLATS SHALL MATCH WITHIN 2%. AVERAGE

THICKNESS OF EACH CORNER SHALL BE WITHIN 2% OF THE AVERAGE THICKNESS OF ALL

FOUR CORNERS.

11. TUBE TO TUBE UNIFORMITY: 100MM WIDTH OF ALL TUBES WITHIN A LOT INTENDED TO

BE USED FOR BONDING SHALL HAVE THIS DIMENSION CONTROLLED WITHIN �#�0.12

12. PARTS MUST BE CLEANABLE TO LEVEL 300A PER IEST-STD-CC1246E.

13. CHECK PLY MATERIALS, ORIENTATION, AND COUNT. VERIFICATION PER ASTM E3

AND ASTM E883

14. AUTOCLAVE CURE THE TUBE IN ACCORDANCE WITH THE FOLLOWING CURE CYCLE, WHICH IS

BASED ON HEXCEL'S HPC-4 CURE CYCLE AND RESULTS IN 80% TO 85% DEGREE OF CURE.

THE CYCLE IS:

APPLY 18 MINIMUM INCHES HG VACUUM TO A VACUUM BAG AND 80 TO 100 PSIG POSITIVE PRESSURE IN AN AUTOCLAVE

RAMP 1�$�F TO 4�$�F PER MINUTE TO 265�$�F �#�10�$�F

HOLD AT 265 �$�F �#� 10 �$�F FOR 190 MINUTES TO 205 MINUTES

RELEASE PRESSURE AND VENT VACUUM. (VACUUM CAN BE RELEASED IN THE BEGINNING OF THE CURE CYCLE ONCE

THE PRESSURE REACHES 20 PSIG.)

COOL DOWN AT 5 �$�F PER MINUTE MAXIMUM TO 140�$�F OR LESS, REMOVE PART.

3.2

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

Released

MASTER DRAWING

GSFC FILE COPY

X (0�$�)

Y lkearney New Stamp

C

D

E

F

G

H

A

B

C

D

E

F

G

H

12345678

2345678

REV 03/2019

ITEM

NO. LIST OF MATERIAL

REQD REQD PART NO. DESCRIPTION MATERIAL / MATERIAL SPEC CAGE CODE

- X 2250578-01 IC NODE, CGI B/C LATCHES TI-6AL-4V 36FC1

- X 2250578-02 IC NODE, CGI B/C LATCHES , MIRROR TI-6AL-4V 36FC1

1 24 24 3591-4EN375 INSERT, LOCKING, .250-28 X .375 LG NITRONIC 01556

2 4 4 3591-6EN562 INSERT, LOCKING, .375-24 X .562 LG NITRONIC 01556

3 4 4 3591-6EN375 INSERT, LOCKING, .375-24 X .375 LG NITRONIC 01556

4 3 3 3585-06EN207 INSERT, LOCKING, .138-32 X .207 LG NITRONIC 01556

DWG. NO.

2250578

REVISION

REVISION

DESCRIPTION ZONEREV

NATIONAL AERONAUTICS AND

SPACE ADMINISTRATION Goddard Space Flight Center GREENBELT, MD

WALLOPS ISLAND, VA

X

ELECTRONIC SIGNATURES ARE

AVAILABLE ONLINE AT:

https://gddms.gsfc.nasa.gov/Windchill

DRAWING INTERPRETED PER 500-PG-8700.2.5

TITLE

IC NODE,

CGI B/C LATCHES

WFIRST

DESIGNER

J. LUTTER

CHECKER

C. TOLMAN

ENGINEER-MECH

W. ALEXANDER

ENGINEER-STRESS

A. BARTOSZYK

ENGINEER-

SIZE

E

CAGE CODE:

36FC1

DWG NO.

2250578

REV

-PDL

R. MCCLELLAND SCALE: 0.750 SHEET: 1 OF 4

INCH BLOCK TOLERANCE: IN

.XX

0.01

.XXX

0.005

X/X 1/16

REMOVE ALL BURRS

AND SHARP EDGES

METRIC BLOCK TOLERANCE: MM

> 0 100 500 1000

< 100 500 1000 >1000

0.3 0.4 0.5 1.5

REMOVE ALL BURRS

AND SHARP EDGES

- WFIRST IC

NEXT ASSY USED ON

XHYBRID

METRIC/INCH

HARDWARE CLASSIFICATION

A METRIC

SOFTWARE: CREO 3.0

PROGRAM: WFIRST

MODEL FILE: 2250578-01 REV -.13

DRAWING FILE: 2250578 REV -.26

LAST MODIFIED:25-Jun-19 11:11:36 AM

RELEASED STATE: Released

NOTES: UNLESS OTHERWISE SPECIFIED

1. THIS DRAWING IS A LIMITED DIMENSIONED DRAWING. FABRICATE THE PART

FROM THE ELECTRONIC PART FILE " 2250578-01" OR "2250578-02" AS

APPLICABLE. UPON REQUEST, THE ELECTRONIC PART FILE CAN BE SUPPLIED

AS A STEP FILE, IGES FILE, OR NATIVE PRO/ENGINEER FILE. ALL

DIMENSIONS AND TOLERANCES SHOWN ON THE DRAWING SHALL BE INSPECTED PER

THE DRAWING. ALL OTHER FEATURES SHALL BE INSPECTED AGAINST THE

ELECTRONIC PART FILE. THE FEATURES IN THE PART FILE SHALL BE

CONSIDERED NOMINAL AND THE TOLERANCE ON ALL FEATURES IS A BILATERAL

PROFILE TOLERANCE OF 0.38 [.015].

2. DIMENSIONS ARE IN MM [INCHES]

3. ALL INTERNAL CORNERS MAY HAVE A MIN R OF 0.25 [.01] UNLESS OTHERWISE

NOTED.

4. HEAT TREATMENT PROCEDURE

A. MACHINE PART USING CARE TO MINIMIZE INDUCED STRESS. ROUGH

MACHINE TANGS TO WITHIN 2.00[.079] OF FINAL DIMENSIONS, LEAVING

AN EQUAL AMMOUNT OF EXCESS MATERIAL ON EACH SIDE OF EACH TANG.

B. CLEAN PART PER SAE-AMS-2801B, 3.2.1.

C. STRESS RELIEVE PART PER SAE-AMS-2801B, 3.2.8, IN A VACUUM,

STRESS RELIEVING 2 HOURS +/- .25 HOURS AT 537�$�C +/- 13�$�C.

MEASURE TEMPERATURE AT LARGEST SECTION THICKNESS WITH A TC ON

PART TO ENSURE PART FULLY REACHES TEMPERATURE. HEATING AND

COOLING RATES SHALL NOT EXCEED 110�$�C/HOUR.

D. FINAL MACHINE PART.

5. BREAK ALL EDGES.

6. SURFACES FINISHED WITH AN EDM PROCESS SHALL HAVE RECAST LAYER

PROCESSED PER WFIRST-IC-SPEC-0062.

INDICATED SURFACES ARE TO BE USED FOR BONDING. PROCESS PER

WFIRST-IC-SPEC-0062. OVERSPRAY ACCEPTABLE EXCEPT FOR MASKED SURFACES

AND FEATURES CALLED OUT BY THE FOLLOWING NOTE.

MASK INDICATED SURFACES AND ALL THREADED HOLES DURING PROCESSING.

AFTER SURFACE PROCESSING, INSTALL THREADED INSERT IAW NASM33537.

10. BAG PART IAW MIL-STD-2073-1, METHOD 10 AND TAG WITH PART NUMBER

2250578-01 FOR BASE PART AND 2250578-02 FOR MIRRORED PART.

ISOMETRIC VIEWS

FOR REFERENCE ONLY

SCALE: NONE

2250578-01 SHOWN

2250578-02 MIRROR

Released

MASTER DRAWING

GSFC FILE COPY

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

C

D

E

F

G

H

A

B

C

D

E

F

G

H

12345678

2345678

REV 08/2016

REF378.8

14.91[ ]

REF286.3

11.27[ ]

REF326.1

12.84[ ]

1.181[ ]

106.35 4.187[ ]

A�|�B�|�E

2X 75 2.953[ ]

A�|�B�|�E

94.56 3.723[ ]

2X 2.85 .112[ ]

36.81 1.449[ ]

TITLE

IC NODE,

CGI B/C LATCHES

WFIRST

SIZE

E

CAGE CODE:

36FC1

DWG NO.

2250578

REV

SCALE: 0.750 SHEET: 2 OF 4

DWG. NO.

2250578

REVISION

DESCRIPTIONZONEREV

A

A�|�B

SEE DETAIL A

DETAIL A

TYP. ALL TANGS

SCALE 1.000

Released

MASTER DRAWING

GSFC FILE COPY

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

D

E

F

A

B

E

A

B

A

C

D

C

D

E

F

G

H

A

B

C

D

E

F

G

H

12345678

2345678

REV 08/2016

2X 155.95 6.140[ ]

A�|�D�|�E

2X THRU6.35

-0.03

.250 +.000 -.001[ ]

2X 31.75 1.250[ ]

23.07 .908[ ]

10.95 .431[ ]

2X 103.64 4.080[ ]

2X 19.05 .750[ ]

107.69 4.240[ ]

21.07 .830[ ]

3X 8 .315[ ]

3X 94.84 3.734[ ]

2X 85.04 3.348[ ]

2X 144.46 5.687[ ]

2X 6.35 .250[ ]

B�|�D�|�E

2X THRU6.35

+0.01

.250 +.0002 -.0000[ ]

87.08 3.428[ ]

218.57 8.605[ ]

B�|�D�|�E

6.35 +0.01

.2500 +.0002 -.0000[ ]

54.29 2.137[ ]

250.35 9.856[ ]

23.35 .9193[ ]

2X 120�$�

14.66 .577[ ]

12.18 .480[ ]

28.3 1.114[ ]

29.48 1.161[ ]

66.22 2.607[ ]

13.48 .531[ ]

31.38 1.235[ ]

40.88 1.609[ ]

20.52 .808[ ]

22.98 .905[ ]

D�|�A�|�E

THRU50.8

+0.13 -0.03

2.0000 +.0051 -.0011[ ]

70.836 2.7888[ ]

77.28 3.0425[ ]

D�|�A�|�E

2X �x�25.412.7 +0.13 -0.03

.5000 +.0051 -.0011[ ]

1.772[ ]

1.772[ ]

4X 31.59 1.244[ ]

4X 159.61 6.284[ ]

34.36 1.353[ ]

2X 38.65 1.522[ ]

3X �x� 20.00 [.787]6.35 .250[ ]

59.25 2.333[ ]

2X 62.67 2.467[ ]

2X 67.71 2.666[ ]

84.69 3.334[ ]

C�|�A�|�E

25.4 +0.01

1.0000 +.0002 -.0000[ ]

68.71 2.705[ ]

4X 100.95 3.974[ ]

2X 77.3 3.043[ ]

2X 115.95 4.565[ ]

2X 55.73 2.194[ ]

2X 88.68 3.491[ ]

2X 88.68 3.491[ ] 2X 55.73

2.194[ ]

12.7 .500[ ]

C�|�A�|�E

2X 6.35 +0.01

.2500 +.0002 -.0000[ ]

7.48 .294[ ]

67.48 2.657[ ]

55.47 2.184[ ]

57.98 2.282[ ]

TITLE

IC NODE,

CGI B/C LATCHES

WFIRST

SIZE

E

CAGE CODE:

36FC1

DWG NO.

2250578

REV

SCALE: 0.750 SHEET: 3 OF 4

DWG. NO.

2250578

REVISION

DESCRIPTIONZONEREV

D�|�A

34X

4X

A�|�D�|�E

A�|�D�|�E

2 SEE DETAIL B

SEE DETAIL C

110X

18X

D�|�A�|�E

C�|�A�|�E

SEE DETAIL D

16X

F�|�B

DETAIL B

SCALE 1.500

43X

B�|�D�|�E

DETAIL C

SCALE 1.500

DETAIL D

SCALE 2.000

Released

MASTER DRAWING

GSFC FILE COPY

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

D

E

F

A

B

E

A

F

C

D

E

F

G

H

A

B

C

D

E

F

G

H

12345678

2345678

REV 08/2016

106.3 4.19[ ]

TITLE

IC NODE,

CGI B/C LATCHES

WFIRST

SIZE

E

CAGE CODE:

36FC1

DWG NO.

2250578

REV

SCALE: 0.750 SHEET: 4 OF 4

DWG. NO.

2250578

REVISION

DESCRIPTIONZONEREV

SEE DETAIL E

DETAIL E

TYP. ALL TANGS

SCALE 1.500

Released

MASTER DRAWING

GSFC FILE COPY

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

O L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

2.845 .1120[ ]

STACKING SEQUENCE

1 0�$�

2 45�$�

3 90�$�

4 -45�$�

5 -45�$�

6 90�$�

7 45�$�

8 0�$�

9 0�$�

10 45�$�

11 90

12 -45

13 -45

14 90

15 45

16 0

17 0

18 45

19 90

20 -45

21 -45

22 90

23 45

24 0

25 0�$�

26 45

27 90

28 -45

29 -45�$�

30 90�$�

31 45

32 0

PROPERTY REQUIREMENT (AT ROOM TEMP.) TEST METHOD

FIBER VOLUME 60%�#�3% ASTM D3171

VOID VOLUME 2.0% MAX ASTM D 2734

GLASS TRANSITION

TEMPERATURE (Tg)

177�#�10�$�C ASTM E 1640

E xx

T > 6.9 MSI FOR STRAIN

BTW. 100-500 MICRO IN/IN

ASTM D 3039

SBS

(SBS

AVG

12100 PSI

(%COV)

4%

(SBS

MIN

ACCEPT

11600PSI

ASTM D 2344

DWG. NO.

REVISION

A

REVISION

DESCRIPTION ZONEREV

INITIAL RELEASE--

CORRECTED NOTE 7 TEMP CALLOUT TO 293-77KD4A

XHYBRID

METRIC/INCH

HARDWARE CLASSIFICATION

A METRIC

SOFTWARE: CREO 3.0

PROGRAM:

MODEL FILE: 2250600 REV A.0

DRAWING FILE: 2250600 REV A.1

LAST MODIFIED:28-Jun-19 02:56:40 PM

RELEASED STATE: Released

INCH BLOCK TOLERANCE: IN

.XX

.25

.XXX

.005

X/X 1/16

REMOVE ALL BURRS

AND SHARP EDGES

METRIC BLOCK TOLERANCE: MM

> 0 100 500 1000

< 100 500 1000 >1000

0.3 0.4 0.5 1.5

REMOVE ALL BURRS

AND SHARP EDGES

- WFIRST IC

NEXT ASSY USED ON

NATIONAL AERONAUTICS AND

SPACE ADMINISTRATION Goddard Space Flight Center GREENBELT, MD

WALLOPS ISLAND, VA

X

ELECTRONIC SIGNATURES ARE

AVAILABLE ONLINE AT:

https://gddms.gsfc.nasa.gov/Windchill

DRAWING INTERPRETED PER 500-PG-8700.2.5

TITLE

GUSSET MATERIAL LAYUP,

WFIRST IC

DESIGNER

J. LUTTER

CHECKER

C. TOLMAN

ENGINEER-MECH

W. ALEXANDER

ENGINEER-STRESS

A. BARTOSZYK

ENGINEER-MATERIALS

B. RODINI

SIZE

CAGE CODE:

DWG NO.

2250600

REV

APDL

R. MCCLELLAND SCALE: 1/4 SHEET: 1 OF 1

ITEM

NO. LIST OF MATERIAL

REQD REQD PART NO. DESCRIPTION MATERIAL / MATERIAL SPEC CAGE CODE

- X 2250600 GUSSET MATERIAL LAYUP , WFIRST IC SEE NOTE 2

NOTES: UNLESS OTHERWISE SPECIFIED

1. DIMENSIONS ARE IN MM [INCHES].

2. MATERIAL: PREPREG TAPE TYPE T300/954-6 PER WFIRST-IC-SPEC-0017.

FABRICATE PER WFIRST-IC-SPEC-0068.

3. PLY ANGLE CONTROL SHALL BE �#�1�$�.

4. REQUIRED TAG END TESTING PER WFIRST-IC-SPEC-0068.

SHORT BEAM SHEAR(XZ): 4 EA TESTED AT 293K.

FIBER VOLUME/VOID CONTENT: 4 EA TAKEN FROM SPACE ADJACENT TO SBS SPECIMEN.

DEGREE OF CURE (Tg): 1 EA FROM TOP CENTER AND I EA FROM BOTTOM LEFT.

ExxT : 1 EA TESTED AT 293K.

CTE SPECIMEN: 1 EA 2" X 6" TAKEN FROM SPACE ADJACENT TO MODULUS SPECIMEN.

5. FV/VC AND SBS SPECIMENS TAKEN FROM TOP CENTER, CENTER, BOTTOM LEFT,

AND BOTTOM RIGHT OF BILLET.

6. NDE PER WFIRST-IC-SPEC-0032.

7. ALL BILLETS SHALL BE THERMAL CONDITIONED 5 CYCLES FROM 293-77K.

8. BAG PART IAW MIL-STD-2073-1 METHOD 10, AND TAG WITH PART NUMBER " 2250600".

INFORMATION WILL BE SUPPLIED BY ENGINEERING PRIOR TO FABRICATION.

GLASS TRANSITION TEMPERATURE RAMP RATE SHOULD BE 2�$�C/MIN. DATA SHOULD

BE GENERATED AS THE AVERAGE OF TWO GLASS TRANSITION SAMPLES.

ACCEPTANCE CRITERIA TABLE SUPERCEDE SPEC. CTE CRITERIA NOT SPECIFIED B/C

SAMPLES WILL BE TESTED AT GODDARD.

TABLE ONE

TABLE 2: ACCEPTANCE CRITERIA

0.3 [.0118]

0.08 [.0032]

Released

MASTER DRAWING

GSFC FILE COPY

X (0�$�)

Y

L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

B

A

22.66[ ]

.75[ ]

DESIRED "PUDDLE" BOND SHAPE

8 PLACES

75 1

2.95 .03[ ]

.75[ ]

( )100 3.94[ ]

( )100 3.94[ ]

ITEM

NO. LIST OF MATERIAL

REQD REQD PART NO. DESCRIPTION MATERIAL / MATERIAL SPEC CAGE CODE

- X 2250602 AXIAL PULL TEST, WFIRST , 36FC1

1 2 2250606 SQUARE PLUG, MGSE, BONDED JOINT TESTS TI-6AL-4V, 36FC1

2 1 2250609 TUBE, AXIAL PULL TEST M55J_954 36FC1

3 AR HYSOL 9309.2 NA ADHESIVE SEE NOTE 3

ASSEMBLY ID TEMP LOAD ID PROOF LOAD (EST) FAILURE LOAD (EST) MAX TEST LOAD

2250602-001 293K

A 170K

2250602

REVISION

REVISION

DESCRIPTION ZONEREV

METRIC/INCH

HARDWARE CLASSIFICATION

A METRIC

SOFTWARE: CREO 3.0

PROGRAM: WFIRST

MODEL FILE: 2250602 REV -.0

DRAWING FILE: 2250602 REV -.2

LAST MODIFIED: 27-Jun-19 04:09:55 PM

RELEASED STATE: Released

INCH BLOCK TOLERANCE: IN

.XX

.01

.XXX

.001

X/X 1/16

REMOVE ALL BURRS

AND SHARP EDGES

METRIC BLOCK TOLERANCE: MM

> 0 100 500 1000

< 100 500 1000 >1000

0.3 0.4 0.5 1.5

REMOVE ALL BURRS

AND SHARP EDGES

- WFIRST

NEXT ASSY USED ON

NATIONAL AERONAUTICS AND

SPACE ADMINISTRATION Goddard Space Flight Center GREENBELT, MD

WALLOPS ISLAND, VA

X

ELECTRONIC SIGNATURES ARE

AVAILABLE ONLINE AT:

https://gddms.gsfc.nasa.gov/Windchill

DRAWING INTERPRETED PER 500-PG-8700.2.5

TITLE

AXIAL PULL TEST ,

WFIRST

DESIGNER

J. LUTTER

CHECKER

C. TOLMAN

ENGINEER- MECH

W. ALEXANDER

ENGINEER- STRESS

A. BARTOSZYK

ENGINEER- THERM

SIZE

D

CAGE CODE:

36FC1

DWG NO.

2250602

REV

-PDL

R. MCCLELLAND SCALE: 1/2 SHEET: 1 OF 1

NOTES: UNLESS OTHERWISE SPECIFIED

1. THIS DRAWING IS A LIMITED DIMENSIONED DRAWING. FABRICATE THE PART

FROM THE ELECTRONIC PART FILE " 2250602 ." UPON REQUEST, THE ELECTRONIC

PART FILE CAN BE SUPPLIED AS A STEP FILE, IGES FILE, OR NATIVE PRO/ENGINEER

FILE. DIMENSIONS AND TOLERANCES SHOWN ON THE DRAWING SHALL BE INSPECTED PER

THE DRAWING. ALL OTHER FEATURES SHALL BE INSPECTED AGAINST THE

ELECTRONIC PART FILE. THE FEATURES IN THE PART FILE SHALL BE

CONSIDERED NOMINAL AND THE TOLERANCE ON ALL FEATURES IS A BILATERAL

PROFILE TOLERANCE OF 0.38 [.015].

2. DIMENSIONS ARE IN MM [INCHES].

3. BOND FITTINGS (ITEM 1) TO MATING SURFACES OF THE TUBES (ITEM 2) PER WFIRST-IC-SPEC-0067, USING ADHESIVE (ITEM 3). BONDLINE SHALL BE 0.3MM �#� 0.15MM, MINIMIZE ADHESIVE FILLETS, 1.2MM MAX.

USE SHIM OR WIRE FOR BONDLINE CONTROL. CURE FOR 24 HRS, MIN. AT ROOM TEMPERATURE AND

POST CURE PER WFIRST-IC-SPEC-0067.

4. ORIGINAL SOURCE OF SUPPLY:

LOCTITE CORPORATION

2850 WILLOW PASS RD

P.O. BOX 312

BAY POINT, CA 94565

5. NDE BOND IAW WFIRST-IC-SPEC-0032, BEFORE AND AFTER NOTE 5.

6. BONDED ASSEMBLY SHALL BE THERMALLY CYCLED 5 TIMES FROM 315K TO 170K

PER WFIRST-IC-SPEC-0069. RAMP RATE SHALL NOT EXCEED 10K PER MINUTE.

7. PRIOR TO BONDING, EDGE COAT TUBE (ITEM 2) PER WFIRST-IC-SPEC-0067.

APPLY TAPE 6.35 �#�1.3 MM WIDE ON THE INSIDE OF THE TUBE (ITEM 2) AS SHOWN BEFORE

ASSEMBLING THE TITANIUM PLUGS (ITEM 1) ACCORDING TO WFIRST-IC-SPEC-0067.

BOTH ENDS AS NOTED.

9. BAG PART IAW MIL-STD-2073-1, METHOD 10 AND TAG WITH ASSY NUMBER "2250602".

VIEW SHOWN WITH TITANIUM PLUG (ITEM 1) REMOVED

PROVIDE TAPE ON INSIDE OF TUBE ONLY

BOTH ENDS

VIEW FOR REFERENCE ONLY

ISOMETRIC VIEW

FOR REFERENCE ONLY

SECTION A-A

Released

MASTER DRAWING

GSFC FILE COPY

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

8 8

AA

8 8

L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

A

B B

C

620 0.3

24.409 .011[ ]

4X 12.5 0.3 .492 .011[ ]

620 0.3

24.409 .011[ ]

6.35 1.3 .250 .051[ ]

ITEM

NO. LIST OF MATERIAL

REQD REQD PART NO. DESCRIPTION MATERIAL / MATERIAL SPEC CAGE CODE

- X 2250603 T JOINT PULL TEST, WFIRST 36FC1

1 1 PLUG_JOINT_TEST_TUBE T JOINT TEST TUBE 1 M55J_954 25306

2 2 T_JOINT_TEST_TUBE_2 T JOINT TEST TUBE 2 M55J_954 25306

3 2 T_JOINT_TEST_GUSSET T JOINT TEST GUSSET M55J_954 25306

4 4 2250557_T_JOINT_TEST CLIP, SHEAR TI-6AL-4V 25306

5 4 2250606 SQUARE PLUG, MGSE, BONDED JOINT TESTS TI-6AL-4V 36FC1

6 AR HYSOL 9309.2 NA ADHESIVE SEE NOTE 5

7 AR CAB-O-SIL THICKENER SEE NOTE 4

8 AR TAPE SEE NOTE 14 & 15

ASSEMBLY ID TEMP LOAD ID CONSTRAINT MAX TEST LOAD

2250603

293K

A B

PINNED

C D

PINNED

170K

A

B PINNED

C

D PINNED

2250603

REVISION

DESCRIPTION ZONEREV

METRIC/INCH

HARDWARE CLASSIFICATION

A METRIC

SOFTWARE: CREO 3.0

PROGRAM: WFIRST

MODEL FILE: 2250603 REV -.0

DRAWING FILE: 2250603 REV -.1

LAST MODIFIED: 27-Jun-19 04:09:55 PM

RELEASED STATE: Released

INCH BLOCK TOLERANCE: IN

.XX

.01

.XXX

.001

X/X 1/16

REMOVE ALL BURRS

AND SHARP EDGES

METRIC BLOCK TOLERANCE: MM

> 0 100 500 1000

< 100 500 1000 >1000

0.3 0.4 0.5 1.5

REMOVE ALL BURRS

AND SHARP EDGES

- WFIRST

NEXT ASSY USED ON

NATIONAL AERONAUTICS AND

SPACE ADMINISTRATION Goddard Space Flight Center GREENBELT, MD

WALLOPS ISLAND, VA

X

ELECTRONIC SIGNATURES ARE

AVAILABLE ONLINE AT:

https://gddms.gsfc.nasa.gov/Windchill

DRAWING INTERPRETED PER 500-PG-8700.2.5

TITLE

T JOINT PULL TEST ,

WFIRST

DESIGNER

J. LUTTER

CHECKER

C. TOLMAN

ENGINEER- MECH

W. ALEXANDER

ENGINEER- STRESS

A. BARTOSZYK

ENGINEER- THERM

SIZE

D

CAGE CODE:

36FC1

DWG NO.

2250603

REV

-PDL

R. MCCLELLAND SCALE: 3/20 SHEET: 1 OF 3

NOTES: UNLESS OTHERWISE SPECIFIED

1. THIS DRAWING IS A LIMITED DIMENSIONED DRAWING. FABRICATE THE PART

FROM THE ELECTRONIC PART FILE " 2250603 ." UPON REQUEST, THE ELECTRONIC

PART FILE CAN BE SUPPLIED AS A STEP FILE, IGES FILE, OR NATIVE PRO/ENGINEER

FILE. DIMENSIONS AND TOLERANCES SHOWN ON THE DRAWING SHALL BE INSPECTED PER

THE DRAWING. ALL OTHER FEATURES SHALL BE INSPECTED AGAINST THE

ELECTRONIC PART FILE. THE FEATURES IN THE PART FILE SHALL BE

CONSIDERED NOMINAL AND THE TOLERANCE ON ALL FEATURES IS A BILATERAL

PROFILE TOLERANCE OF 0.2 [.008].

2. DIMENSIONS ARE IN MM[INCHES]

MACHINE TUBE TO LENGTH SHOWN FROM 2242499 PER WFIRST-IC-SPEC-0035.

4. BOND CLIPS TO MATING SURFACES PER WFIRST-IC-SPEC-0067 USING ITEM 6, MIXED WITH 1% BY WEIGHT OF CAB-O-SIL.BONDLINE SHALL BE 0.3MM �#� 0.15MM. USE 0.3% TO 0.5% BY WEIGHT GLASS BEADS FOR BONDLINE CONTROL. MINIMIZE ADHESIVE FILLETS, 1.2MM MAXIMUM. CURE AT ROOM TEMPERATURE FOR

24 HOURS MINIMUM. POST CURE PER WFIRST-IC-SPEC-0067.

5. ORIGINAL SOURCE OF SUPPLY:

LOCTITE CORPORATION

2850 WILLOW PASS ROAD

P.O. BOX 312

BAY POINT, CA 94565

6. NDE BOND IAW WFIRST-IC-SPEC-0032, TYPE IV PRIOR TO NOTE 7 AND AFTER NOTE 8.

7. BONDED ASSEMBLY SHALL BE THERMALLY CYCLED 5 TIMES FROM 315K TO 170K PER

WFIRST-IC-SPEC-0069. RAMP RATE SHALL NOT EXCEED 10K PER MINUTE.

8. AFTER BONDED ASSEMBLY THERMAL CONDITIONING, BOND

TITANIUM FITTINGS, ITEM 5, TO MATING SURFACES PER

WFIRST-IC-SPEC-0067 WITH ITEM 6 MIXED WITH 1% BY WEIGHT OF

CAB-O-SIL. BONDLINE SHALL BE 0.3MM �#� 0.15MM. USE STAINLESS

STEEL WIRE FOR BONDLINE CONTROL. MINIMIZE ADHESIVE

FILLETS, 1.2MM MAXIMUM. CURE FOR 5 DAYS MINIMUM,

AT ROOM TEMPERATURE. NO POST CURE REQUIRED.

NO FURTHER THERMAL CONDITIONING DONE AFTER

BONDING TITANIUM FITTINGS. STORE BONDED

ASSEMBLY AT 70�$�F �#� 10�$�F.

NO ADHESIVE AT CORNER OF CLIP.

PRIOR TO BONDING, EDGE COAT GUSSETS (ITEM 3)

AND TUBE ENDS (ITEMS 1 AND 2) WITH

EA 9396 PER WFIRST-IC-SPEC-0035.

FABRICATE GUSSETS (ITEM 3) FROM 2250600 PER WFIRST-IC-SPEC-0035.

12. BAG ASSEMBLY PER MIL-STD-2073-1 METHOD 10

AND TAG WITH PART ASSEMBLY NUMBER 2250603 .

APPLY TAPE 6.35MM �#� 1.3MM WIDE TO OUTSIDE OF

TUBE (ITEM 2) AS SHOWN BUT ONLY TO THE SURFACES

WHERE GUSSETS (ITEM 3) GET BONDED PER WFIRST-IC-SPEC-0067.

TAPE MUST EXTEND A MINIMUM OF 50MM COVERING THE FLAT

OF THE TUBE AND MAY EXTEND PARTIALLY AROUND THE CORNER

BUT MAY NOT INTERFERE WITH THE CLIPS.

APPLY TAPE 6.35MM �#� 1.3MM COMPLETELY AROUND THE

INSIDE OF TUBE (ITEMS 1 AND 2) ALONG EDGE BEFORE

ASSEMBLING TITANIUM PLUGS (ITEM 5) PER WFIRST-IC-SPEC-0067.

BOND GUSSET TO MATING SURFACES PER WFIRST-IC-SPEC-0067 USING

ITEM 6 MIXED WITH 1% BY WEIGHT CAB-O-SIL. THE BONDLINE

SHALL BE 0.3MM �#� 0.15MM. THE FINAL ADHESIVE SHAPE IS SHOWN

IN DETAIL A. ADHESIVE DAMS MAY BE USED TO OBTAIN THE FINAL SHAPE.

THE ADHESIVE SHAPE COVERS THE ENTIRE FLAT OF THE TUBE WITH A FULL

RADIUS AT THE ENDS OF THE DISCONTINUOUS TUBES. OTHERWISE

THE ADHESIVE MATCHES THE SHAPE OF THE GUSSET. THE

TOLERANCE ON THE BOND PROFILE SHALL BE +3MM / -1MM

EXCEPT WHERE THE ADHESIVE MATCHES THE SHAPE OF THE GUSSET

WHERE THERE SHALL BE AN ADHESIVE FILLET, 1.2MM MAXIMUM.

REFERENCE ASSEMBLY VIEW SHEET #3 FOR MORE CLARITY.

4X

2X

2X

4X

VIEW SHOWN FOR REFERENCE ONLY

TITANIUM PLUG (ITEM 5) REMOVED TO

CLARIFY NOTE 14 -PROVIDE TAPE ALL

AROUND INSIDE OF TUBE.

SEE DETAIL A

DETAIL A

SCALE 1/2

Released

MASTER DRAWING

GSFC FILE COPY

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

A4

SH 3

C

C

D

D

B4

SH 2

B2

SH 2

D4

SH 2

A

B B

L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

G

F

B

A C

E

C

274.6 10.811[ ]

2X 85.3 3.358[ ]

2.953[ ]

2X 75 2.953[ ]

581.9 22.9094[ ]

2X THROUGH

4 SIDES TYP.

2.4 .094[ ]2X 50

1.969[ ]

2X 50 1.969[ ]

2X 50 1.969[ ]

238.95

9.4075[ ]2X THROUGH

4 SIDES TYP.

2.4 .094[ ]

2X 50 1.969[ ]

1.969[ ]

83.3 3.280[ ]

87.3 3.437[ ]

274.6 0.3

10.811 .011[ ]

287.3 0.3

11.311 .011[ ]

REF. 15�$� 0.25

+0.25

.010 +.009 -.000[ ]

REVISION

DESCRIPTION ZONEREV

TITLE

T JOINT PULL TEST ,

WFIRST

SIZE

D

CAGE CODE:

36FC1

DWG NO.

2250603

REV

SCALE: 3/20 SHEET: 2 OF 3

SEE DETAIL B DETAIL ITEM 3 - GUSSET

SCALE 1/4

10 11

DETAIL C - ADHESIVE PATTERN

SCALE 1/2

DETAIL B

SCALE 2/1

DETAIL ITEM 1 - TUBE

SCALE 1/4

DETAIL ITEM 2 - TUBE

SCALE 1/4

+4

-4

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

Released

MASTER DRAWING

GSFC FILE COPY

D2

SH 1

C3

SH 1

D2

SH 1

D2

SH 1

L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

A

2X ( ) GAP2

.079[ ]

REVISION

DESCRIPTION ZONEREV

TITLE

T JOINT PULL TEST ,

WFIRST

SIZE

D

CAGE CODE:

36FC1

DWG NO.

2250603

REV

SCALE: 3/20 SHEET: 3 OF 3

VIEW SHOWING THE ASSEMBLY OF

THE ADHESIVE SHAPE AND TAPING

SCHEME FOR BONDING THE GUSSET

TO THE TUBES. TITANIUM PLUGS

(ITEM 5) REMOVED FOR CLARITY.

SCALE 1/2

SECTION

D-D

VIES

VIEW SHOWS THE

GAP BETWEEN TUBES.

SCALE 1/2

4X 9

TAPE 13

TAPE 14

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

Released

MASTER DRAWING

GSFC FILE COPY

B2

SH 1

L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

1223.187 48.1570[ ]

-B-

-C-

-D-

-E- -A- 1223.187

48.1570[ ]

411.013 16.1816[ ]

411.013 16.1816[ ]

431.75 16.9980[ ]

ITEM

NO. LIST OF MATERIAL

REQD REQD PART NO. DESCRIPTION MATERIAL / MATERIAL SPEC CAGE CODE

- X 2250604 3D JOINT PULL TEST, WFIRST IC 36FC1

1 2 2250526_3D_JOINT_TEST 3D TEST JOINT PLATE 1 M55J_954 25306

2 2 2250529_3D_JOINT_TEST 3D TEST JOINT PLATE 2 M55J_954 25306

3 4 2250606 SQUARE PLUG TI-6AL-4V 25306

4 1 2250607 DIAMOND PLUG TI-6AL-4V 25306

5 2 22505273D_JOINT_TEST 3D TEST JOINT PLATE 3 M55J_954 25306

6 1 3D_JOINT_TEST_DIA_TUBE 3D TEST JOINT DIAMOND TUBE M55J_954 25306

7 4 3D_JOINT_TEST_TUBE 3D TEST JOINT SQUARE TUBE M55J_954 25306

8 AR HYSOL 9309.2 NA ADHESIVE SEE NOTE 5 25306

9 AR CAB-O-SIL THICKENER SEE NOTE 4 25306

10 AR TAPE SEE NOTE 15 AND 16 25306

ASSEMBLY ID LOAD ID CONSTRAINT MAX TEST LOAD

2070200-001

B

C

2250604

REVISION

DESCRIPTION ZONEREV

METRIC/INCH

HARDWARE CLASSIFICATION

A METRIC

SOFTWARE: CREO 3.0

PROGRAM: WFIRST

MODEL FILE: 2250604 REV -.1

DRAWING FILE: 2250604 REV -.2

LAST MODIFIED: 27-Jun-19 04:16:32 PM

RELEASED STATE: Released

INCH BLOCK TOLERANCE: IN

.XX

.01

.XXX

.001

X/X 1/16

REMOVE ALL BURRS

AND SHARP EDGES

METRIC BLOCK TOLERANCE: MM

> 0 100 500 1000

< 100 500 1000 >1000

0.3 0.4 0.5 1.5

REMOVE ALL BURRS

AND SHARP EDGES

- WFIRST IC

NEXT ASSY USED ON

NATIONAL AERONAUTICS AND

SPACE ADMINISTRATION Goddard Space Flight Center GREENBELT, MD

WALLOPS ISLAND, VA

X

ELECTRONIC SIGNATURES ARE

AVAILABLE ONLINE AT:

https://gddms.gsfc.nasa.gov/Windchill

DRAWING INTERPRETED PER 500-PG-8700.2.5

TITLE

3D JOINT PULL TEST ,

WFIRST IC

DESIGNER

J. LUTTER

CHECKER

C. TOLMAN

ENGINEER- MECH

W. ALEXANDER

ENGINEER- STRESS

A. BARTOSZYK

ENGINEER- THERM

SIZE

D

CAGE CODE:

36FC1

DWG NO.

2250604

REV

-PDL

R. MCCLELLAND SCALE: 3/20 SHEET: 1 OF 4

NOTES: UNLESS OTHERWISE SPECIFIED

1. THIS DRAWING IS A LIMITED DIMENSIONED DRAWING. FABRICATE THE PART

FROM THE ELECTRONIC PART FILE " 2250604 ." UPON REQUEST, THE ELECTRONIC

PART FILE CAN BE SUPPLIED AS A STEP FILE, IGES FILE, OR NATIVE PRO/ENGINEER

FILE. DIMENSIONS AND TOLERANCES SHOWN ON THE DRAWING SHALL BE INSPECTED PER

THE DRAWING. ALL OTHER FEATURES SHALL BE INSPECTED AGAINST THE

ELECTRONIC PART FILE. THE FEATURES IN THE PART FILE SHALL BE

CONSIDERED NOMINAL AND THE TOLERANCE ON ALL FEATURES IS A BILATERAL

PROFILE TOLERANCE OF 0.2 [.008].

2. DIMENSIONS ARE IN MM[INCHES]

MACHINE TUBE TO LENGTH SHOWN FROM 2070346 PER WFIRST-IC-SPEC 0035.

4. BOND CLIPS TO MATING SURFACES PER WFIRST-IC-SPEC 0067 USING ITEM 6, MIXED WITH 1% BY WEIGHT OF CAB-O-SIL.

BONDLINE SHALL BE 0.3MM �#� 0.15MM USE 0.3 TO 0.5% BY WEIGHT OF GLASS BEADS FOR BONDLINE CONTROL, MINIMIZE ADHESIVE FILLETS, 1.2MM MAX.CURE FOR 24HRS, MIN. AT ROOM TEMPERATURE AND POST CURE PER WFIRST-IC-SPEC 0067.

5. ORIGINAL SOURCE OF SUPPLY:

LOCTITE CORPORATION

2850 WILLOW PASS RD

P.O BOX 312

BAY POINT, CA 94565

6. NDE BOND IAW WFIRST-IC-SPEC 0032, TYPE IV PRIOR TO NOTE 7 AND AFTER NOTE 8.

7. BONDED ASSEMBLY SHALL BE THERMALLY CONDITIONED 5 CYCLES FROM 315K

TO 170K PER WFIRST-IC-SPEC 0069

8. AFTER BONDED ASSEMBLY THERMAL CONDITIONING, BOND TITANIUM

FITTINGS ITEM 5 TO MATING SURFACES PER WFIRST-IC-SPEC 0067 WITH

ITEM 6 MIXED WITH 1% BY WEIGHT OF CAB-O-SIL. BONDLINE SHALL

BE 0.3MM �#� 0.15MM USE STAINLESS STEEL WIRE FOR BONDLINE

CONTROL, MINIMIZE ADHESIVE FILLETS, 1,2 MAX. CURE FOR 5 DAYS,

MIN. AT ROOM TEMPERATURE. NO POST CURE REQUIRED. NO FURTHER

THERMAL CONDITIONING DONE AFTER BONDING ALUMINUM FITTINGS.

STORE BONDED ASSEMBLY AT 70�$�F�#�10�$�F.

NO ADHESIVE AT CORNER OF CLIP.

PRIOR TO BONDING, EDGE COAT GUSSETS (ITEM 3) AND TUBE

(ITEMS 1 & 2) ENDS WITH EA 9396 PER WFIRST-IC-SPEC 0067.

FABRICATE GUSSETS (ITEM 3) FROM 2250600.

12. BAG PART IAW MIL-STD-2073-1, METHOD 10 AND TAG WITH PART

ASSY NUMBER " 2250604 ".

APPLY TAPE 6.35 �#�1.3 WIDE TO OUTSIDE OF TUBE

(ITEM 2) AS SHOWN BUT ONLY TO THE SURFACES WHERE THE

GUSSETS, ITEM 3 GET BONDED AS PRSP-IST-1202. TAPE

MUST EXTEND A MINIMUM OF 50 MM COVERING THE FLAT OF

THE TUBE AND MAY EXTEND PARTIALLY AROUND THE CORNER

BUT MAY NOT INTERFERE WITH THE CLIPS

APPLY TAPE 6.35 �#�1.3 WIDE COMPLETELY

AROUND THE INSIDE OF TUBE (ITEMS 1 & 2) BEFORE

ASSEMBLING TITANIUM PLUGS (ITEM 5) AS PER

WFIRST-IC-SPEC 0067

BOND GUSSET TO MATING SURFACES PER WFIRST-IC-SPEC 0067

USING ITEM 6 MIXED WITH 1% BY WEIGHT CAB-O-SIL. THE

BONDLINE SHALL BE 0.3 MM �#� 0.15 MM. THE FINAL ADHESIVE

SHAPE IS SHOWN IN DETAIL A. ADHESIVE DAMS MAY BE USED

TO OBTAIN THE FINAL SHAPE. THE ADHESIVE SHAPE COVERS

THE ENTIRE FLAT OF THE TUBE WITH A FULL RADIUS AT THE

ENDS OF THE DISCONTINUOUS TUBES. OTHERWISE THE ADHESIVE

MATCHES THE SHAPE OF THE GUSSET. THE TOLERANCE ON THE

BOND PROFILE SHALL BE +3 MM /-1 MM EXCEPT WHERE THE

ADHESIVE MATCHES THE SHAPE OF THE GUSSET WHERE THERE

SHALL BE AN ADHESIVE FILLET, 1.2 MM MAX. REFERENCE

ASSEMBLY VIEW SHEET #3 AND #4 FOR MORE CLARITY.

ALL LOADS APPLIED AT ROOM TEMPERATURE

VIEW SHOWN FOR REFERENCE ONLY

TITANIUM PLUG (ITEM 3) REMOVED TO

CLARIFY NOTE 14 -APPLY TAPE ALL

AROUND INSIDE OF TUBE.

2X2X

4X 2X

4X

4 PLACES

Released

MASTER DRAWING

GSFC FILE COPY

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

557.735 21.9581[ ]

TYP2.4

.094[ ]

-A-

-E-

363.06 14.2937[ ]

337.04 13.2693[ ]

337.04 13.2693[ ]

87.3 3.4370[ ]

87.3 3.4370[ ]

120�$�

19.6850[ ]

TYP2.4

.094[ ]

2.0[ ]

2.0[ ]

30�$�

REVISION

DESCRIPTION ZONEREV

TITLE

3D JOINT PULL TEST ,

WFIRST IC

SIZE

D

CAGE CODE:

36FC1

DWG NO.

2250604

REV

SCALE: 1/2 SHEET: 2 OF 4

DETAIL ITEM 1

DETAIL ITEM 2

DETAIL ITEM 5

DETAIL ITEM 7

DETAIL ITEM 6

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

Released

MASTER DRAWING

GSFC FILE COPY

L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

.079[ ]

.079[ ]

.079[ ]

.079[ ]

REVISION

DESCRIPTION ZONEREV

TITLE

3D JOINT PULL TEST ,

WFIRST IC

SIZE

D

CAGE CODE:

36FC1

DWG NO.

2250604

REV

SCALE: 1/4 SHEET: 3 OF 4

VIEW IS SHOWING THE ASSEMBLY OF THE

ADHESIVE SHAPE AND TAPING SCHEME

FOR BONDING THE GUSSETS TO THE TUBES

SECTION A-A

VIEW SHOWING DISTANCE

FROM CUT END OF SQUARE

BEAM TO DIAMOND BEAM

SECTION B-B

SCALE 1/2

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

Released

MASTER DRAWING

GSFC FILE COPY

L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

REVISION

DESCRIPTION ZONEREV

TITLE

3D JOINT PULL TEST ,

WFIRST IC

SIZE

D

CAGE CODE:

36FC1

DWG NO.

2250604

REV

SCALE: 1/4 SHEET: 4 OF 4

VIEW SHOWS ADHESIVE SCHEME

FOR BONDING GUSSET TO TUBES

3X 15

SECTION C-C

VIEW SHOWS ADHESIVE SCHEME

FOR BONDING GUSSET TO TUBES

3X 15

SECTION D-D

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

Released

MASTER DRAWING

GSFC FILE COPY

L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

2250608

REVISION

DESCRIPTION ZONEREV

INITIAL RELEASE --

METRIC/INCH

HARDWARE CLASSIFICATION

A METRIC

SOFTWARE: CREO 3.0

PROGRAM: WFIRST

MODEL FILE: 2250608 REV -.7

DRAWING FILE: 2250608 REV -.14

LAST MODIFIED: 01-Jul-19 12:29:59 PM

RELEASED STATE: Released

INCH BLOCK TOLERANCE: IN

.XX

.03

.XXX

.010

X/X 1/16

REMOVE ALL BURRS

AND SHARP EDGES

METRIC BLOCK TOLERANCE: MM

> 0 100 500 1000

< 100 500 1000 >1000

0.3 0.4 0.5 1.5

REMOVE ALL BURRS

AND SHARP EDGES

NEXT ASSY USED ON

NATIONAL AERONAUTICS AND

SPACE ADMINISTRATION Goddard Space Flight Center GREENBELT, MD

WALLOPS ISLAND, VA

X

ELECTRONIC SIGNATURES ARE

AVAILABLE ONLINE AT:

https://gddms.gsfc.nasa.gov/Windchill

DRAWING INTERPRETED PER 500-PG-8700.2.5

TITLE

INSTRUMENT CARRIER,

STRUCTURE

DESIGNER

J. LUTTER

CHECKER

C. TOLMAN

ENGINEER- MECH

W. ALEXANDER

ENGINEER- STRESS

ENGINEER- THERM

SIZE

D

CAGE CODE:

36FC1

DWG NO.

2250608

REV

-PDL

R. MCCLELLAND SCALE: 1/10 SHEET: 1 OF 6

ITEM

NO. LIST OF MATERIAL

REQD REQD PART NO. DESCRIPTION MATERIAL / MATERIAL SPEC CAGE CODE

- X 2250608 INSTRUMENT CARRIER, STRUCTURE -

NOTES: UNLESS OTHERWISE SPECIFIED

1. ALL DIMENSIONS ARE IN MM [INCHES] AND APPLY TO GROUND AMBIENT ENVIRONMENT.

2. DRAWING TO BE USED FOR QUOTE PURPOSES ONLY.

Released

MASTER DRAWING

GSFC FILE COPY

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

126.2[ ]

59.2[ ]

110.8[ ]

REVISION

DESCRIPTION ZONEREV

INITIAL RELEASE--

TITLE

IC STRUCTURE ,

OVERALL DIMENSIONS

CAGE CODE:

36FC1

DWG NO.

2250608

REV

SCALE: 1/10 SHEET: 2 OF 6

Released

MASTER DRAWING

GSFC FILE COPY

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

36.3[ ]

2X 1201 47.3[ ]

36.3[ ]

PIN HOLE R3.2

.13[ ]

PIN HOLE R3.2

.13[ ]

2X 197 7.7[ ]

59.1[ ]

22.8[ ]

2X 1398 55.0[ ]

22.8[ ]

59.1[ ]

REVISION

DESCRIPTION ZONEREV

INITIAL RELEASE--

TITLE

OTA INTERFACE

CAGE CODE:

36FC1

DWG NO.

2250608

REV

SCALE: 1/20 SHEET: 3 OF 6

THE SURFACE SHOWN HERE ON THE 6 METALLIC NODES THAT

INTERFACE WITH THE OTA SET DATUM B. THE 2 PIN AND FOUR

BOLT PATTERN CLOCKS AT 120�$� AROUND THE INTERSECTION OF

DATUMS C AND D.

SEE DETAIL C

SEE DETAIL D

6 SURFACES

DETAIL C

SCALE 1/2

DETAIL D

SCALE 1/2

Released

MASTER DRAWING

GSFC FILE COPY

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

C

L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

2X 477 18.8[ ]

2X 592 23.3[ ]

2X 59 2.3[ ]

2X 74 2.9[ ]

2X 478 18.8[ ]

2X 418 16.5[ ]

2X 987 38.9[ ]

2X 897 35.3[ ]

1274.69 50.185[ ]

REVISION

DESCRIPTION ZONEREV

INITIAL RELEASE--

TITLE

WFI INTERFACE

CAGE CODE:

36FC1

DWG NO.

2250608

REV

SCALE: 1/20 SHEET: 4 OF 6

ANGLE OFFSET BETWEEN 3X

MATING SURFACES SHALL NOT

EXCEED +/-1�$� AT ASSEMBLY

SECTION B-B

3 SURFACES

SCALE 1/5

MIRRORED ON OPPOSITE SIDE OF DATUM E

ANGLE OFFSET BETWEEN 3X

MATING SURFACES SHALL NOT

EXCEED +/-1�$� AT ASSEMBLY

Released

MASTER DRAWING

GSFC FILE COPY

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

C

E

G

L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

1.9[ ]

3.6[ ]

1.8[ ]

2X 47 1.9[ ]

3.6[ ]

33.0[ ]

2X 794 31.2[ ]

316.5 12.461[ ] 2X 1311.5

51.634[ ]

REVISION

DESCRIPTION ZONEREV

INITIAL RELEASE--

TITLE

CGI INTERFACE

CAGE CODE:

36FC1

DWG NO.

2250608

REV

SCALE: 1/20 SHEET: 5 OF 6

ANGLE OFFSET BETWEEN 3X

MATING SURFACES SHALL NOT

EXCEED +/-1�$� AT ASSEMBLY

ANGLE OFFSET BETWEEN 3X

MATING SURFACES SHALL NOT

EXCEED +/-1�$� AT ASSEMBLY

SEE DETAIL A

SEE DETAIL B

DETAIL A

SCALE 1/2

DETAIL B

MIRRORED ON OPPOSITE

SIDE OF DATUM D

SCALE 1/2

Released

MASTER DRAWING

GSFC FILE COPY

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

C

E

G

D

D

L D

L I N E

F O L D

L I N E

A

C

D

A

C

D

B

REV 03/2019

37.4[ ]

37.4[ ]

3.4[ ]

3.4[ ]

2.1[ ]

2.1[ ]

2.5 .10[ ]

2.5 .10[ ]

2X 1274.69 50.185[ ]

2X 1274.69 50.185[ ]

2X 1274.69 50.185[ ]

37.4[ ]

2.1[ ]

2.5 .10[ ]

3.4[ ]

REVISION

DESCRIPTION ZONEREV

INITIAL RELEASE--

TITLE

LLVIS INTERFACE

CAGE CODE:

36FC1

DWG NO.

2250608

REV

SCALE: 1/20 SHEET: 6 OF 6

THE PARTS DETAILED HERE SET DATUM B.

DATUM B IS PARALLEL TO DATUM A WHICH IS

A PAYLOAD REFERENCE ON THE MAIN OPTICS

ASSEMBLY

TYP. 2 SURFACES

TYP. 2 SURFACES

SEE DETAIL E

SEE DETAIL F

SEE DETAIL G

SECTION B-B

DETAIL E

MIRRORED ON OPPOSITE

SIDE OF DATUM D

SCALE 1/4

TYP. 2 SURFACES DETAIL F

MIRRORED ON OPPOSITE

SIDE OF DATUM D

SCALE 1/4

DETAIL G

MIRRORED ON OPPOSITE

SIDE OF DATUM D

SCALE 1/4

Released

MASTER DRAWING

GSFC FILE COPY

EAR RESTRICTED DATA

U.S. CITIZENS/ U.S. PERMANENT RESIDENTS (GREEN CARD HOLDERS) ONLY

DESTINATION COUNTRY(S): USA ONLY--EXPORT NOT AUTHORIZED

END USER: USA

EXPORT COMMODITY CONTROL: 9E515.a

LICENSE/EXEMPTION/EXCEPTION NUMBER: N/A

THESE ITEMS ARE CONTROLLED AND AUTHORIZED BY THE U.S. GOVERNMENT FOR EXPORT ONLY TO THE COUNTRY

OF ULTIMATE DESTINATION FOR USE BY THE END-USER HEREIN IDENTIFIED.

THEY MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE BE DISPOSED OF, TO ANY OTHER COUNTRY OR TO ANY PERSON OTHER THAN THE AUTHORIZED END-USER OR CONSIGNEE(S), EITHER IN THEIR ORIGINAL FORM OR AFTER BEING INCORPORATED INTO OTHER ITEMS, WITHOUT FIRST OBTAINING APPROVAL FROM THE U.S. GOVERNMENT

OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND REGULATIONS.

D

E

C

D

G