RFQ N6893621Q0116-0002.pdf

SEE ADDENDUM

(No Collect Calls)

N6893621Q0116 02-Jul-2021

b. TELEPHONE NUMBER

(760) 939-2654

8. OFFER DUE DATE/LOCAL TIME

03:00 PM 23 Aug 2021

5. SOLICITATION NUMBER 6. SOLICITATION ISSUE DATE

AUTHORIZED FOR LOCAL REPRODUCTION

PREVIOUS EDITION IS NOT USABLE

STANDARD FORM 1449 (REV. 2/2012)

Prescribed by GSA – FAR (48 CFR) 53.212

(TYPE OR PRINT)

(SIGNATURE OF CONTRACTING OFFICER)

ADDENDA ARE

26. TOTAL AWARD AMOUNT (For Gov t. Use Only )

23.

CODE 10. THIS ACQUISITION IS

SUCH ADDRESS IN OFFER

17b. CHECK IF REMITTANCE IS DIFFERENT AND PUT

BELOW IS CHECKED

TELEPHONE NO.

N689369. ISSUED BY

18b. SUBMIT INVOICES TO ADDRESS SHOWN IN BLOCK 18a. UNLESS BLOCK

7. FOR SOLICITATION

INFORMATION CALL:

a. NAME

JOANNA CAPAZZI

2. CONTRACT NO. 3. AWARD/EFFECTIVE DATE 4. ORDER NUMBER

(TYPE OR PRINT)

30b. NAME AND TITLE OF SIGNER 30c. DATE SIGNED 31b. NAME OF CONTRACTING OFFICER

30a. SIGNATURE OF OFFEROR/CONTRACTOR 31a.UNITED STATES OF AMERICA

0 27a. SOLICITATION INCORPORATES BY REFERENCE FAR 52.212-1. 52.212-4. FAR 52.212-3. 52.212-5 ARE ATTACHED.

25. ACCOUNTING AND APPROPRIATION DATA

1. REQUISITION NUMBER

20.

ADDITIONAL SHEETS SUBJECT TO THE TERMS AND CONDITIONS SPECIFIED.

OFFEROR TO COMPLETE BLOCKS 12, 17, 23, 24, AND 30

SOLICITATION/CONTRACT/ORDER FOR COMMERCIAL ITEMS

1300889744-0001

ARE NOT ATTACHED

27b. CONTRACT/PURCHASE ORDER INCORPORATES BY REFERENCE FAR 52.212-4. FAR 52.212-5 IS ATTACHED. ADDENDA ARE ARE NOT ATTACHED

(BLOCK 5), INCLUDING ANY ADDITIONS OR CHANGES WHICH ARE

SET FORTH HEREIN, IS ACCEPTED AS TO ITEMS:

. YOUR OFFER ON SOLICITATION

28. CONTRACTOR IS REQUIRED TO SIGN THIS DOCUMENT AND RETURN

% FOR:SET ASIDE:UNRESTRICTED ORX

SMALL BUSINESS

17a.CONTRACTOR/ CODE FACILITY

OFFEROR CODE

CDR NAWCWD CODE D230000

ATTN: J. CAPAZZI

(760) 939-2654

1 ADMINISTRATION CIRCLE, STOP 1303

CHINA LAKE CA 93555

18a. PAYMENT WILL BE MADE BY CODE

RATED ORDER UNDER

DPAS (15 CFR 700)

13a. THIS CONTRACT IS AX

13b. RATING

D0-C9

CODE15. DELIVER TO CODE 16. ADMINISTERED BY

SEE SCHEDULE

12. DISCOUNT TERMS11. DELIVERY FOR FOB DESTINA-

TION UNLESS BLOCK IS

MARKED

SEE SCHEDULE

14. METHOD OF SOLICITATION

RFQ IFB RFPX

FAX:

TEL: (760) 939-2654 SERVICE-DISABLED

VETERAN-OWNED

SMALL BUSINESS

8(A)

HUBZONE SMALL

BUSINESS

SIZE STANDARD:

NAICS:

333517

OFFER DATED

29. AWARD OF CONTRACT: REF.

DELIVER ALL ITEMS SET FORTH OR OTHERWISE IDENTIFIED ABOVE AND ON ANY

COPIES TO ISSUING OFFICE. CONTRACTOR AGREES TO FURNISH AND

EMAIL:

TEL:

31c. DATE SIGNED

SEE SCHEDULE

SCHEDULE OF SUPPLIES/ SERVICESITEM NO. QUANTITY UNIT UNIT PRICE AMOUNT

24.22.21.19.

WOMEN-OWNED SMALL BUSINESS (WOSB)

ELIGIBLE UNDER THE WOMEN-OWNED

SMALL BUSINESS PROGRAM

EDWOSB

32g. E-MAIL OF AUTHORIZED GOVERNMENT REPRESENTATIVE

SOLICITATION/CONTRACT/ORDER FOR COMMERCIAL ITEMS

(CONTINUED)

PAGE 2 OF72

ACCEPTED, AND CONFORMS TO THE CONTRACT, EXCEPT AS NOTED: ______________________________________________________

32a. QUANTITY IN COLUMN 21 HAS BEEN

RECEIVED INSPECTED

32b. SIGNATURE OF AUTHORIZED GOVERNMENT

REPRESENTATIVE

32c. DATE 32d. PRINTED NAME AND TITLE OF AUTHORIZED GOVERNMENT

REPRESENTATIVE

32e. MAILING ADDRESS OF AUTHORIZED GOVERNMENT REPRESENTATIVE 32f . TELEPHONE NUMBER OF AUTHORIZED GOVERNMENT REPRESENTATIVE

37. CHECK NUMBER

FINALPARTIALCOMPLETE

36. PAYMENT35. AMOUNT VERIFIED

CORRECT FOR

34. VOUCHER NUMBER

FINAL

33. SHIP NUMBER

PARTIAL

38. S/R ACCOUNT NUMBER 39. S/R VOUCHER NUMBER 40. PAID BY

41a. I CERTIFY THIS ACCOUNT IS CORRECT AND PROPER FOR PAYMENT

41b. SIGNATURE AND TITLE OF CERTIFYING OFFICER 41c. DATE

42a. RECEIVED BY (Print)

42b. RECEIVED AT (Location)

42c. DATE REC'D (YY/MM/DD) 42d. TOTAL CONTAINERS

STANDARD FORM 1449 (REV. 2/2012) BACK

Prescribed by GSA – FAR (48 CFR) 53.212

AUTHORIZED FOR LOCAL REPRODUCTION

PREVIOUS EDITION IS NOT USABLE

SEE SCHEDULE

20.

SCHEDULE OF SUPPLIES/ SERVICES

21.

QUANTITY UNIT

22. 23.

UNIT PRICE

24.

AMOUNT

19.

ITEM NO.

N6893621Q0116

Section A - Solicitation/Contract Form

CLAUSES INCORPORATED BY FULL TEXT

FOR YOUR INFORMATION:

The following addresses and points of contact are provided:

Name: Joanna Capazzi Phone: (760) 793-4464 Email address: joanna.capazzi@navy.mil

Name: David Belasco Phone: (760) 939-1087 Email address: david.belasco@navy.mil

U.S. Postal Service Mailing Address:

COMMANDER

CODE D230000 (J. Capazzi 760-793-4464)

NAVAIRWARCENWPNDIV

1 ADMINISTRATION CIRCLE, STOP 1303

CHINA LAKE, CA 93555-6100

Direct Delivery Address (UPS, FedEx, etc.):

COMMANDER

CODE D230000 (J. Capazzi 760-793-4464)

NAVAIRWARCENWPNDIV

1 ADMINISTRATION CIRCLE, STOP 1303

CHINA LAKE, CA 93555-6100

Note: Contractors must be certified through Defense Logistics Information Services (DLIS) in order to access Controlled Unclassified Information within SAM. See the DLIS website for registration details:

http://www.dlis.dla.mil/jcp/.

This is a COMBINED SYNOPSIS/SOLICITATION prepared in accordance with (IAW) FAR Part 12 Commercial Items and FAR Part 13.5 Simplified Acquisition Procedures for Certain Commercial Items. It is the responsibility of the contractor to be familiar with the applicable clauses and provisions. The clauses may be accessed in full text at https://www.acquisition.gov/

Section B - Supplies or Services and Prices

ITEM NO SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT

0001 1 Unit Waterjet Cutting Machine to FRC-SW

FFP

Waterjet Cutting Machine System, complete and including technical data, to FRC- SW North Island as referenced in SOW.

NOTE: The requirements in DFARS 252.211-7003, Item Identification and Valuation, are applicable for this line item. The contractor shall provide DoD unique identification or a DoD recognized unique identification equivalent.

FOB: Destination

PURCHASE REQUEST NUMBER: 1300889744-0001

PSC CD: 3449

NET AMT

0002 1 Unit Installation and Training at FRC-SW

FFP

IInstallation and Training at FRC-SW North Island, as referenced in SOW, including technical data.

FOB: Destination

0003 1 Unit Waterjet Cutting Machine to FRC-E

FFP

Waterjet Cutting Machine and System to FRC-E Cherry Point, complete and including technical data, as referenced in SOW.

NOTE: The requirements in DFARS 252.211-7003, Item Identification and Valuation, are applicable for this line item. The contractor shall provide DoD unique identification or a DoD recognized unique identification equivalent.

FOB: Destination

0004 1 Unit Installation and Training at FRC-E

FFP

Installation and Training at FRC-E Cherry Point, as referenced in SOW, including technical data.

FOB: Destination

Section C - Descriptions and Specifications

STATEMENT OF WORK

1. SCOPE

1.1. Purpose: The purpose of this Statement of Work (SOW) is to provide details for a “Turn-Key” operation for a commercial contractor to provide parts, labor, and materials delineated by contract scope and specified by SOW, to include; delivery, start-up, validation, calibration, and training for two (2) new Abrasive Waterjet Cutting Machine Centers with Computer Numerical Control (CNC) for two locations:

Fleet Readiness Center Southwest (FRC-SW) Building 472, and Fleet Readiness Center East (FRC-E) Building 83.

1.2. Scope: This SOW describes the minimum specifications and requirements necessary for this procurement.

This SOW does not include details regarding building modifications or alterations.

2. APPLICABLE DOCUMENTS AND REFERENCES

2.1. Government Documents: The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the latest issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in this specification, whether or not they are listed.

a. FRCSWINST 11300.2J: Energy and Water Management Program

b. U.S. Department of Labor, Occupational Safety and Health Administration (OSHA) Regulations (Standards -29 CFR)

c. MIL-STD-130N w/Change 1: Identification Marking of U.S. Military Property Item Unique Identification Marking (IUID)

d. FED-STD-H28A: Federal Standard: Screw-Thread Standards for Federal services (Dec 1994)

e. FRC-E Information Brochure (Attachment A) (FRC-E only)

f. FRC-E Contract Performance Requirements (Attachment B (revised))(FRC-E only)

g. FRC-E Contract Installation Requirements (Attachment C) (FRC-E only)

h. FPE-21827 Abrasive Water Jet Machine Location Plan (Attachment D) (FRC-E only)

i. FRC-SW Abrasive Water Jet Machine Location Plan (Attachment E) (FRC-SW only)

2.2. Non-Government Documents: The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. The product offered shall comply with the following codes and specifications where applicable.

Unless a date or version is specified, the latest edition of the referenced publications in effect at the time of the bid shall govern. In case of a conflict between the requirements in this specification and those listed in the references, the supplier shall notify the Designated Government Representative (DGR).

a. American National Standards Institute (ANSI)/National Electrical Manufacturers Association (NEMA): ANSI/NEMA 250: Enclosures for Electrical Equipment (1000 Volts Maximum)

b. NEMA ICS 1: Industrial Control and Systems: General Requirements

c. ANSI Z535.4: American National Standard for Product Safety Signs and Labels

d. NEMA ICS 6: Industrial Control and Systems: Enclosures (1993 Ed.) Pg. 16 (13.16.3)

e. NEMA MG-1: Motors and Generators

f. National Fire Protection Association (NFPA): NFPA 70®: National Electrical Code ®

g. NFPA 79: Electrical Standards for Industrial Machinery

h. ANSI/American Gear Manufacturers Association (AGMA) ISO 1328-1-B14: Cylindrical Gears - ISO System of Flank Tolerance Classification - Part 1: Definitions and Allowable Values of Deviations Relevant to Flanks of Gear Teeth

i. American Society of Mechanical Engineers (ASME) B5.48: Ball Screws with Errata

j. ASME Y14.100: Engineering Drawing Practices

k. International Organization for Standardization (ISO) 4413: Hydraulic fluid power-General rules and safety requirements for systems and their components

l. ISO 4414: Pneumatic fluid power-General rules and safety requirements for systems and their components

m. EO 13693: Executive Order 13693, Planning for Federal Sustainability in the Next Decade

n. EISA 2007: Energy Independence and Security Act of 2007

o. ISO 8573-1:2010: Compressed air — Part 1: Contaminants and purity classes

2.3. Order of Precedence: In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulation unless a specific exemption has been obtained.

3. REQUIREMENTS

This describes the minimum requirements for the procurement and on-site installation of one CNC Abrasive Waterjet Cutter at FRC-SW North Island, Building 472 and one CNC Abrasive Waterjet Cutter at FRC-E, Building 83. The Contractor shall provide new commercially available CNC Abrasive Waterjet Cutter to both locations and make all of the adjustments, replacements, modifications, upgrades, and pass all of the environmental, safety, and fire regulations according to the technical requirements included in this

SOW.

3.1. All machine parts, components, mechanisms, and assemblies furnished on the machine, whether or not specifically required herein, shall comply with all of the requirements of OSHA 29 CFR 1910. Safety signs and labels on all equipment shall comply with NEMA Z535.4.

3.2. All threaded parts used on the machine and its related attachments and accessories shall conform to FED- STD-H28A and the applicable “Detailed Standard” section referenced therein.

4. CNC ABRASIVE WATERJET CUTTER AND COMPONENTS

The machines shall consist of, but not be limited to the following described principle components, attachments, and accessories necessary to meet the operational and performance requirements specified herein. The delivered CNC Abrasive Waterjet Cutters shall include the following:

4.1. Base: The base shall be a stress relieved, heavy duty, ribbed casting or steel weldment having characteristics that minimize both thermal and vibration effects, while providing the strength and size to assure maximum rigidity and support for any load within the rated capacity of the machine. Means shall be provided for accurate, ease of leveling.

FRC-SW:

a. Machine and all components shall not exceed an allowable floor space of 22’ 5” x 29’ 10”

b. Table size of 15’ x 7’ 5”

c. Height not to exceed 12 feet

FRC-E:

d. Machine and all components shall not exceed an allowable floor space of 24’ x 17’ 5”

e. Table Size of 10’ 6” x 5’ 5”

f. Height not to exceed 11.5 feet

4.2. Axes: All axes of the machine shall be actuated through a close loop, high-gain electrical servo mechanism driving re-circulating ball screws and nuts. Ball screws shall conform to ASME B5.48. Infinitely variable feed drives shall be provided for all axes. Axes shall be machined to accept way bearings of a precise fit to their respective ways. The way bearings shall be an antifriction type and shall be provided with adjustable gibs, guides, or bearings to maintain and adjust alignment of the table to the ways and prevent causing excessive loading of the feed drive motor. Antifriction, re-circulating ball type linear ways are acceptable.

All gears of axis drive trains shall conform to or exceed all provisions of ANSI/AGMA ISO 1328-1-B14.

All gears shall be of proper width and size to transmit full-rated torque and horsepower throughout the speed ranges without failure for the expected service life of the machine. Gears in drive trains shall be hardened and ground steel. Working surface hardness shall be not less than 48 Rockwell C.

4.3. Submerged Cutting: The machine shall perform submerged cutting of material up to four (4) inches thick at a rate of 180 inches per minute with up to 60,000 pounds per square inch (psi) of cutting pressure. Means shall be provided to rapidly raise and lower the work tank water level without adding water to the machine or dumping water to drain.

4.4. Pump: The machine shall have a variable speed, direct drive pump, capable of up to 60,000 psi and flow rates defined below. Kit(s) shall be provided with necessary items to perform first series of maintenance on pump at the Original Equipment Manufacturer’s (OEM’s) required interval(s).

FRC-SW:

a. Water Delivery Rate: 0.5 to 1.25 gallons per minute

b. Pump shall have minimum 50 horsepower electric motor

FRC-E:

c. Water Delivery rate: 0.5 to 0.8 gallons per minute

d. Pump shall have a minimum 30 horsepower electric motor

4.5. Closed Loop System: The machine shall include a closed loop water recovery system for use in cutting of the material. The system shall include a settling weir, filtration system, a chiller, and an automatic abrasive removal system. At no time shall abrasives or dissolved solids be directed to the drain. The system shall not require the use of a constant supply of potable water for cutting of the materials; the machine shall recycle and filter the water for reuse. The equipment shall conform to the EPA requirements for water conservation per EO 13693 and EISA 2007.

4.6. Programmable Solids Removal System: The machine shall include a variably programmable solids removal system that provides control over abrasive evacuation rate, direction, and duration to efficiently remove garnet from the machines water tank.

4.7. Programmable Multi-Axis Cutting Head: The machine shall include a software controlled multi‐axis cutting head that expands the versatility of the machine with a cutting range from 0° to 60°, which can cut beveled edges, angled sides, and countersinks. The equipment shall have advanced features built into the software to allow the machine to compensate for taper and easily create complex 3D shapes. A high level of positioning accuracy is required for the capability of cutting parts that require no secondary finishing, significantly reducing part production time.

4.8. Work Piece Height Following Feature: The machine shall include an automatic work piece height following feature. The height sensor shall also sense impending collisions and stop the machine before damage is caused by the cutting head impacting obstacles in the cutting path.

4.9. Precision Optical Locator: The machine shall be equipped with a precision edge locating system complete with all accessories required to locate and measure an existing edge or feature and create geometry in the CAM software of the measured feature. The edge locating system shall include means of foreign material exclusion during cutting operations for any receptacles, sockets, or devices that are included as part of this system. The edge locating system shall include all required accessories to operate properly. A precision optical locator shall have sufficient accuracy to match the machine’s accuracy capabilities listed in 2.24 Section 4.24.

4.10. Material Holding: The machine shall include a means of holding a work piece securely during processing.

4.11. Table Sizes and Axes Travel:

FRC-SW:

a. At a minimum the table must be sized to support processing of stock material with length and width dimensions of 12’X6’; this includes sufficient table size to support not only the 12’X6’ work piece, but the OEM’s recommended means of fixturing as defined in Section 4.10 of this specification. The table should be of sufficient size to fully support the machine axes travel and gantry system. The travel of the axes the table must support shall be sufficient enough to process and modify the entire dimensional profile of the 12’X6’ stock material with adequate room to perform all of the functions of the programmable multi-axis cutting head defined in Section 4.7 of this specification.

FRC-E:

b. At a minimum the table must be sized to support processing of stock material with length and width dimensions of 8’X4’; this includes sufficient table size to support not only the 8’X4’ work piece, but the OEM’s recommended means of fixturing as defined in Section 4.10 of this specification. The table should be of sufficient size to fully support the machine axes travel and gantry system. The travel of the axes the table must support shall be sufficient enough to process and modify the entire dimensional profile of the 8’X4’ stock material with adequate room to perform all of the functions of the programmable multi-axis cutting head defined in Section 4.7 of this specification.

4.12. Hydraulic System: The hydraulic system and all components shall conform to ISO 4413. The system shall be complete, including all pumps, valves, piping, cylinders, and pressure controls.

4.13. Pneumatic System: The pneumatic system and all components shall conform to ISO 4414. The system shall be complete, including all pumps, valves, piping, cylinders, and pressure controls.

4.14. Electrical System: The machine shall conform to NFPA 79. The existing source power available at the facility is 480 volt, 3-phase, 600 ampere, 60 Hertz (Hz). The machine’s electrical system shall be tolerant of fluctuation of ± 10 percent. The electrical system shall be complete, including any electrical transformer(s) that may be required to modify the existing source voltage to the proper operating voltage of the equipment. A properly rated, and fused, single disconnect device shall be utilized on the machine with means of lockout in the off position only FRCSWINST 11300.2J.

4.15. Electrical Enclosures: Construction of the electrical enclosures shall conform to NEMA ICS 6 standards.

The enclosure shall be a NEMA 250 type 12 and shall provide for ventilation of components and shall be designed for an indoor non-hazardous location. All electrical components shall conform to applicable NEMA ICS 1 standards. The machine shall be provided with interlocks on its electronic cabinet that shall instantly remove power from the equipment when the door is opened in accordance with NFPA 79.

Enclosures in interior locations exposed to water spray, mist or splashing water shall meet NEMA 250 Type 4X as a minimum. Watertight distribution panel cabinets shall be cast or welded construction with external mounting lugs and externally operable watertight switches. Any penetration into an enclosure shall not affect the degree of protection of the enclosure. Ferrous components of equipment subject to corrosion shall be galvanized or similarly treated before painting. Painting is an acceptable corrosion resistant treatment for switchboard panels, distribution cabinets, and similar enclosures.

The contractor shall provide a three (3) inches × five (5) inches (W × L) engraved identification placard for new power source enclosure, fusible safety disconnect switch, and motor controller with the following information: equipment name, volt, amp, hertz, and power source feed. The placard shall be black lettering on a white background and attached to the center of the motor controller, main disconnect and all disconnect covers. The placard shall provide all power feed information if the motor controller has multiple power sources (120VAC, 208VAC, and 480VAC etc.). The contractor shall provide an ampere-rating label for new busway plug-in unit. The ampere-rating label shall be 7/8-inch × two and one quarter (2-1/4) inches (W × H) size, black letter with yellow background color, vinyl film or similar material type as other existing enclosure labels.

4.16. Arc Flash Protection: The machine enclosures shall be marked for arc flash in accordance with NFPA 79 Paragraph 16.2.3 “Safety Signs for Electrical Enclosures” for arc flash safety.

4.17. Solid-State Components: Electrical devices used to power electrical servo and spindle motors of control voltage delivered to solid-state electrical components shall be solid-state devices. Such devices shall handle the electrical load imposed by operation of the machine to its maximum capability. The use of selenium in solid-state components shall be restricted to those devices that protect other solid-state components from voltage surge.

4.18. Controller Features: The machine controller shall consist of a CNC Controller, incorporating all standard features. The CNC unit shall provide programmable automatic control of machine functions, operating modes, axis movement and other part program directed functions for the machine. Movement in the X, Y and Z axes shall be independent and shall be capable of independent positioning. Please see below for requirements of each location for the travel of each axis. Control features shall include Manual Data Input (MDI), simultaneous control of three axes (X, Y and Z), linear and circular interpolation, programmable interface, part program and buffer edit capability, part program storage, fixed cycles, and control diagnostics to at least board level. The CNC shall direct machine functions from command data stored in memory. The data stored in memory shall be input by the media specified herein. The control shall initiate a halt and error signal should a fault condition occur in the control. The control shall automatically shut down when internal operating temperatures exceed safe operating limits. The control system of the machine shall be provided with test points for testing components and circuitry. In areas where it is practical to provide visual indication of failure in a component or subassembly of the electric/electronic system, suitable indicators shall be provided. An RJ-45 connection port for Ethernet connection shall be readily available on the exterior of the machine. The CNC controls shall have part program results upload and download capability using standard Ethernet protocol.

FRC-SW:

a. X Axis Travel shall be 160”

b. Y Axis Travel shall be 80”

c. Z Axis Travel Shall be 8”

FRC-E:

d. X Axis Travel shall be 100”

e. Y Axis Travel shall be 55”

f. Z Axis Travel Shall be 8”

4.19. Programming Software: The machine shall be provided with a permanently licensed programming software package. The software package shall produce cutting programs for the supplied machine with no required modifications to either the machine or software. The software package shall use geometry for program creation from imported .DXF files, from geometry generated by the precision optical locator system, and by creating geometry directly within the software package. The software package shall be installed and operate on a Windows 10 based computer specified in Section 4.1 5.1. The software package shall produce nested programs when desired by the operator. Software package technical support and upgrades shall be provided for one year from date of machine final acceptance. There shall be means of backing up all programs created for storage and transfer to the local DNC system. The software must have data import/export capability. Software Restoration, including instructions shall be provided in electronic format on Compact Disc Read-Only Memory (CD-ROM) or compatible media and delivered with the equipment.

4.20. CNC Control Data Backup: The Contractor shall be responsible for the generation of all program logic and documentation necessary for machine operation. The Programmable Memory Controller (PMC) program, CNC parameters and all data required for configuring a new control shall be provided in electronic format on Compact Disc Read-Only Memory (CD-ROM) or compatible media and delivered with the equipment. Thumb Drives shall not be used as a back-up method.

4.21. Motors: Motors shall be rated for continuous duty. Alternating-current (AC) motors shall be designed to operate on 60-Hz and each motor enclosure shall meet the requirements for a drip-proof enclosure. All motors shall meet the requirements of NEMA MG-1. Each motor shall have an identification plate in accordance with Section 14 to identify manufacturer, model number, serial number, voltage, amperage, horsepower, phase, frequency, and frame number. Motor horsepower shall be the manufacturer’s standard or standard optional horsepower as indicated on the manufacturer's design and construction drawing(s).

4.22 Work light: A work light, whether built-in or added on, shall be provided. The light shall comply with NFPA 79 requirements, have a protective shield, and provide maximum light to the work area.

4.22. Facility Connections: Electrical connections made to the facility electrical system shall be completed by a contractor holding a current electrical contractor’s license certified in the state of installation. Electrical connections shall conform to NFPA 70 and be performed in accordance with NFPA 70E and UFC 1-200-

01. Electrical connections shall not inhibit the travel of any material handling bridge crane system or jib crane over the entire footprint of the crane travel. Electrical connections shall not cause a tripping hazard or interfere with foot traffic, maintenance access, or pathways (recommend eight (8) feet above finished floor when possible).

The contractor shall be responsible for providing the correct size and type of power source enclosure, with the appropriate circuit breaker, for over-current protection of machine and ancillary equipment. The circuit breaker shall match kAIC rating of source. Connection boxes, outlet boxes, junction boxes, and similar devices and fixtures exposed to the weather, condensation, or excessive dampness shall comply with NEMA ICS 6.FRC-E also has provided Attachment C, Paragraph 3.1.8 (See Attachment D and Attachment E for source location).

4.23. Hour Meter: The machine shall be equipped with a CNC control that tracks and displays total machine on time (a non-resetting type), controller on, program runtime, and run time of the servo motor(s) runtime.

4.24. Alignment and Accuracies Tolerances: for both locations shall meet the following:

a. Positioning: ±0.001 inch per 12 inch

b. Repeatability: ±0.001 inch

c. Ball bar Circularity: ±0.003 inch

4.25. Standard Tooling and Equipment: All standard tooling and equipment required for proper operation of the machine (such as special tools needed for maintenance) shall be furnished. All standard tooling and equipment required for removal, installation, and setup of recommended spare parts shall be furnished. A list of these items shall be furnished at time of proposal.

4.26. Water System: The following ancillary equipment for the water system shall be provided with the machine and will meet the requirements of FRCSWINST 11300.2J.

a. Water chiller sized for machine water capacity

b. Laminar filter system

c. Reverse osmosis system

d. Water recycling system

e. Dual media evacuation system

4.27. Nozzle: Each machine shall be provided with a nozzle. Each nozzle shall have appropriate size orifice to operate with specified pump size. The orifice shall be constructed of diamond. Each machine shall be provided with one (1) spare nozzle and ten (10) spare mixing tubes.

4.28. Abrasive: Each machine shall be provided with a quantity of forty (40) bags of Barton 80 HPX garnet abrasive. Each bag shall contain fifty-five (55) pounds of garnet.

5. ADDITIONAL EQUIPMENT REQUIREMENTS

5.1. Laptop for Offline Programming: A laptop shall be provided to each location with the following characteristics:

a. Mobile Precision 7750 CTOG BASE

b. Windows 10 Pro , 64 bit

c. Intel Core i9-10885H CPU @ 2.40GHz, 8 Core, 16MB Cache

d. 64GB, 2x32GB, 2666MHz DDR4 Non-ECC

e. Nvidia Quadro RTX 5000 w/16GB GDDR5

f. M.2 1TB NVMe PCIe Class 50 SSD

g. Optical Readers shall be external

h. Intel Dual Band Wireless AC 9260 802.11ac MU-MIMO 2x2 + Bluetooth 5.0 vPro

i. 110 Volt Power Cord

j. 1 Year onsite service with 1 Year NBD Limited Onsite Service After Remote Diagnosis

k. Palm Rest, with Smart card only

l. 6-cell 97Wh Lithium Ion battery with ExpressCharge™

m. 17.3" Laptop ScreenCAT 6 RJ45 Connection Port

5.2. Accessories for Laptop: The following laptop accessories shall be provided to each location:

a. Two (2) Dell UltraSharp 24” InfinityEdge Monitors - U2419H

b. Dell MDS19 Dual Monitor Stand

c. 240W AC Adapter

d. USB Media Resource, Mobile Precision 7730

e. Dell Smartcard Keyboard KB813/with corded mouse

f. Dell Performance Dock - WD19DC 210W PD

5.3 Contractor will furnish any additional components necessary for the operation of the CNC Abrasive Waterjet Cutters in accordance with the manufacturer's commercial standard.

6. ENVIRONMENTAL PROTECTION AND SAFETY REQUIREMENTS

The completed installation shall meet all applicable EPA and OSHA restrictions for materials classified as hazardous to the environment in effect on the date of contract. All equipment shall comply with all applicable EPA and OSHA regulations in effect on the date of contract regulating the emission of material hazardous to the environment. The equipment shall conform to the EPA requirements for water conservation per EO 13693 and EISA 2007.

6.1. Waste Disposal: Disposal of non-hazardous solid waste disposal shall be the responsibility of the Contractor. FRC-SW and FRC- E shall assume all responsibility and associated liability for disposal of hazardous waste as defined in California Code of Regulations Title 22 (where applicable).

6.2. Disposal of Old Equipment: Unless stated otherwise, equipment disposal shall be the responsibility of the Government. Contractor to disassemble, cut if necessary, and stage at a pre-arranged location for the Government to clean and dispose of the equipment. Contractor to contact the DGR before starting the removal of the equipment to obtain specific instructions in regards to process, location and latest regulation from the Government for disposal of old equipment/parts/machinery.

6.3. Detail Tasks: The structure shall withstand all forces encountered during operation of the machine to its maximum rating and capacity without distortion.

6.4. Epoxy Floors for FRC-SW: Epoxy: Contractor shall provide materials and install of multi-part epoxy resin flooring system. Preparation of substrate as recommended by the resinous flooring manufacturer, provide and install sealant joint material, a Dynamic Crack Control treatment shall be provided to ensure substrate cracks and control/construction joints as needed prior to installation of epoxy. Industrial type, non-skid, and materials shall not adhere to the epoxy, with a footprint of five (5) feet over the equipment footprint to include the secondary containment area.

7. ACCEPTANCE TEST PLAN

A draft acceptance plan shall be delivered thirty (30) days prior to scheduled installation. FRC-SW and FRC-E reserve the right to comment on the draft plan and require revisions incorporating such comments at no change in contract price. A final acceptance test plan incorporating FRC-SW and FRC-E comments shall then be delivered to the FRC-SW and FRC-E DGR for approval.

The Contractor shall perform an inspection of the system and document the inspection to verify its compliance. The Contractor shall prepare for a review to be conducted at FRC-SW, North Island and FRC- E, Cherry Point. Should a major performance issue arise, the contactor shall repair and/or stiffen the system via an Extra Contractual Obligation (ECO). Acceptance will be provided by FRC-SW and FRC-E DGR and signed off by DGR, FRC-SW / FRC-E engineer, and contracting agency.

The Contractor shall conduct the final inspection for acceptance in the presence of FRC-SW’s and FRC-E’s engineers, and DGR.

8. INSTALLATION

8.1. Installation at Destination: The Contractor shall be responsible for the installation of all equipment and for the necessary personnel and equipment required for the off-loading, utility hookups and all other requirements necessary to make the equipment operational prior to the Government acceptance. The Contractor shall be responsible for all necessary certifications and permits required, for shipping, EPA, or other, by any government agency, local, state, or National.

8.2 Additional Installation Work (If Applicable): Layout plans will be available at the time of contract award.

8.2. Utilities: The Government at FRC-SW shall provide all utilities within 20’ from equipment. The Government at FRC-E shall provide all utilities within 50’ from equipment. Contractor shall be responsible of all utilities and connections from that point to the equipment.

8.3. Installation Requirements: Contractor shall be responsible for all equipment (forklifts, man lifts, etc.)

and qualified personnel required for unloading, rigging, installation, anchoring, connecting machine to utilities, and leveling the machine in place. The Contractor shall provide the necessary anchor bolts, leveling screws and related hardware to secure machine components to a foundation. Contractor shall be responsible for reading, understanding, and complying with facility requirements. For FRC-E, this includes the information in Attachments A, B, C, and D. For FRC-SW, this includes the information in Attachment E.

8.4. Installation Plan: The Installation Plan shall contain detailed information regarding all installation work.

The initial Installation Plan shall be delivered to the Government within thirty (30) calendar days After Contract Award (ACA) for review. At FRC-E, Contractor shall be responsible for providing an Installation Plan in accordance with Attachment C, Paragraph 3.1.7.

Installation plan shall include, but not be limited to the following:

a. General equipment specifications (i.e. size, weight, etc.)

b. Utility requirements and locations

c. Pertinent electrical details per Section 4.22

d. Pertinent compressed air details, as per Section 8.6.

8.5. RESERVED Electrical Connection: Electrical connections made to the facility electrical system shall conform to NFPA 70 and be in accordance with Attachment C, Paragraph 3.1.8 (See Attachment D and Attachment E for source location).

8.6. Compressed Air Connection: As required, the piping installation shall meet or exceed the current Department of Defense construction criteria as defined in UFC 1-200-01. Contractor shall provide color code marking of piping/tubing conforming to ASME A13.1. Contractor shall provide pipe flow markings, warning and identification tape, and metal tags as required. The contractor shall provide a single point connection to the new equipment with a lockable shutoff valve. All new piping shall be installed parallel and perpendicular to the building structure. New piping installation shall not block or restrict any existing or new equipment operation or maintenance access. New piping installation shall not inhibit the travel of any material handling bridge crane system or jib crane over the entire footprint of the crane travel. New piping installation shall not cause a tripping hazard or interfere with foot traffic, maintenance access, or pathways (recommend eight (8) feet above finished floor when possible). Contractor shall provide all compressed air requirements, materials, equipment, engineering details, calculations, and drawings with the Installation Plan submittal. Contractor shall provide all details to install the compressed air piping, which shall include pipe size, piping material, weights, dimensions, calculations, etc.

The contractor shall provide detailed information as to the offered equipment’s required compressed air SCFM (Volumetric Flow Rate at standard conditions), pressure (psi), cleanliness (i.e. state in writing the required filtration level) and dryness (i.e. state in writing the required dew point in degrees Fahrenheit).

The contractor shall design the proper stages in filtration to minimize pressure drop across all filters. All filtration used shall be monitored by a differential pressure gauge with color indicators. The contractor shall install adequate course and fine filtration for particle removal. The contractor shall install adequate filters and separators to remove oil vapor and fine aerosols as required to fit OEM specifications per ISO 8573. The contractor shall install an air dryer if the existing compressed air is not dry enough (i.e. if the dew point of the compressed air needs to be lowered). The contractor shall install adequate filters, separators to remove moisture, water particulates, water, and water vapor, as required. The contractor shall design and protect the new equipment from any wet saturated compressed air conditions due to an occasional catastrophic compressed air dryer failure in the currently supplied compressed air. The Contractor shall be responsible for design and installation of new compressed air piping and associated components in accordance with Attachment C, Paragraph 3.2.2 (See Attachment D and Attachment E for pipe size and source location). FRC-E: The existing compressed air pressure available is normally 80 psi but will fluctuate between 75 psi to 100 psi. The Contractor shall assume that all compressed air qualities to be of the lowest quality that is useable as compressed air. The Contractor shall make provisions to filter, dry, humidify, lubricate, amplify, and regulate the Government supplied compressed air to meet the OEM compressed air requirements and recommendations.

8.7. RESERVED Telecommunications Connection: The Contractor shall be responsible for providing connection to the Government facility Distributed Numerical Control (DNC) system in accordance with Attachment C, Paragraph 3.2.5. Four (4) RJ45 ports shall be provided, installed, and simultaneously active.

For FRC-E, the estimated distance is 150 feet and height of ceiling is 16 feet. For FRC-SW, the estimated ceiling is 23 feet.

9. DELIVERABLES

At time of award, a location specific Plan of Action and Milestones (POAM) shall be provided to the DGR for each location, FRC-SW and FRC-E.

Prints and/or Drawings Documentation and Manuals: Contractor shall provide all prints, drawings, specifications, and documentation to complete this project in the form of two (2) electronic sets in CD/DVD format and two (2) hard copy sets to FRC-SW DGR and FRC-E DGR before the final completion date and not later than five (5) working days after completion of all work. Contract shall be signed off by FRC-SW DGR and FRC-E DGR and representatives after all manuals, documentation, and training requirements have been satisfied.

10. FINAL ACCEPTANCE

The Final acceptance of the machine will include the following: A Test Plan provided 30 (thirty) days before completion of the project. A final inspection test to ensure the machine is in working order.

Validation and verification (all tools and needed materials to do a verification will be included at no added cost to the Government) on the aspects of the CNC Abrasive Waterjet Cutters are in order with the SOW.

Calibration requirements (parts with model and serial numbers and manufacturer as well as the pamphlet will be provided. Failure to do so will result in contractor delay as DGR cannot accept without the signature release of Calibration.

11. CALIBRATION

FRC-SW and FRC-E: A calibration procedure shall be provided for each component requiring calibration or verification. An example calibration procedure will be provided by the Government at the request of the Contractor. Government calibration personnel will advise the Contractor in producing a suitable calibration procedure. A first draft calibration procedure shall be provided to the Government at the time of installation.

At the completion of installation, an initial calibration and verification shall be performed by the Contractor with the inclusion and hands-on involvement of Government calibration personnel. During this initial calibration and verification, the Government shall provide comments and change recommendations related to the calibration procedure to the Contractor. A final calibration procedure shall be provided to the Government within one (1) week after final acceptance of the equipment. Calibration procedures and/or tooling requiring operator verification or recalibration as part of a production run or on a daily or periodic basis shall be provided to the Government. The Contractor shall provide a list of these items at the time of proposal. All items provided shall have a certificate of calibration traceable to the National Institute of Standards and Technology (NIST).

12. INSPECTIONS

Safety, Fire and Environmental (Industrial Hygienist and Environmental) shall inspect, clear, and certify that all work at the time of completion according to the applicable documents and requirements cited within this SOW has been completed and meets all the local, state, and Federal regulations.

13. TRAINING

The training per location shall be for a minimum of ten (10) government employees (to include government contract employees) such as facility personnel, engineering, materials engineering, and personnel working or operating the equipment. Training shall be in the operation, maintenance, support, and programming of the machine. The training shall be performed at FRC-SW and FRC-E’s facility and shall be eight (8) hours a day for a maximum of five (5) workdays or 40 hours, between 0600 and 1430 hours excluding any Federal holidays, furloughs, and base closures. The course shall utilize as-built drawings and manuals provided under this contract, and shall include both classroom and hands-on portions. All printed training aids shall be supplied at no additional cost to the Government and be in the English language. The following items shall be covered during the training:

13.1. Familiarization with the equipment including description of each system, description of safety and emergency features, and familiarization with related technical data to be provided.

13.2. Demonstration by contractor personnel of all operation, safety, and emergency aspects of the equipment.

13.3. Hands on operation by receiving facility personnel with assistance from the Contractor.

13.4. Upon completion of training, facility personnel shall be capable of fully operating the equipment without assistance.

13.5. Government to receive two (2) full hard copies and two (2) digital copies of all training materials at no additional cost.

13.6. Training shall be video-taped to properly document each stage of training and modes of operation of the system at no additional cost to the Government.

13.7. One full digital copy shall be delivered to the Government with no restrictions for duplication.

14. ACCEPTANCE TESTS

Operational and performance tests. The machines shall be operated in accordance with the manufacturer's standard operating test procedures and according to this SOW after installation at the end user's facility.

The Contractor-supplied component(s) shall have certification as to the dimensions and demonstrate the CNC Abrasive Waterjet Cutter, adherence to industry, and OEM standards of operation. The new CNC Abrasive Waterjet Cutter shall be tested to the requirements per Section 6.

15. MARKING ON INSTRUMENTS, CONTROL PANELS, AND PLATES

All words on plates shall be in the English language. Characters shall be engraved, etched, embossed, or stamped in boldface on a contrasting background. All plates shall be corrosion resistant.

15.1. Nameplate: A nameplate shall be permanently and securely attached to each machine. The nameplate shall contain the information listed below. If the machine is a special model, the model designation shall include the model number of the basic standard machine and a suffix identified in the manufacturer's permanent records.

a. Nomenclature

b. Manufacturer's name

c. Manufacturer's model designation

d. Manufacturer's serial number

e. Power input (volts, total amps, phase, frequency)

f. Contract Number Date of manufacture

15.2. Identification Marking of Military Property: An Item Unique Identification Marking (IUID) shall be provided in accordance with MIL-STD-130N and all applicable documents within the standard with Machine Readable Information (MRI) for item identification marking and automatic data capture. The application of Human Readable Information (HRI) shall be used in combination with MRI and free text.

a. Lubrication Plate: A lubrication plate shall be permanently attached to each machine. The plate shall contain the following information:

i. Points of lubrication application

ii. Servicing interval

iii. Type of lubricant

iv. Viscosity

v. Military or Federal Specification for each lubricant (if applicable)

vi. Size and type of each lubricant filter

16. TECHNICAL DATA

All documentation, i.e. operation, maintenance, and programming manuals, student training materials, drawings, vendor literature, laminated note cards, metal name and service plates, service bulletins, upgrade bulletins, and all associated charts/graphs, shall be written in the English language and be grammatically correct. All technical data shall identify manufacturer’s name, model number, serial number and contact number. The technical data shall be delivered not later than 30 (thirty) days before delivery of the equipment. The machine layout shall be furnished in AUTOCAD and PDF format no later than 30 days after award. All engineering drawings shall be in accordance with ASME Y14.100.

16.1. Manuals/Drawings: The Contractor shall furnish two (2) hard copies of all manuals containing all information in compliance with the system. The manuals shall provide the data necessary for the programming, operation, and maintenance of the machine and ancillary equipment. The Contractor shall also furnish one digital copy of the above manuals and drawings in Adobe's Postscript (*.PDF) file format or Excel on CD-ROM(S). The digital manuals and drawings shall be organized, indexed and referenced similar to the equivalent hardcopy format (i.e. volume, manual, section, etc.).

16.2. Training Manuals: shall cover in detail all phases and cycles of operation such as start-up, maintenance, idle, shut down, trouble shooting, programming, running programs, printing, re-starting systems, etc.

Manuals shall include the Vendor’s contact information, parts list, preventive maintenance cycles, any/all information and documentation necessary to properly service, operate, maintain, adjust, and perform all functions within the equipment.

16.3. Maintenance Manuals: shall properly identify in detail the extent of preventive maintenance, materials, liquids, substances, parts, and chemicals, used during preventive maintenance, repair, and/or troubleshooting of equipment. A complete list of all materials, chemicals, substances, and parts used for the maintenance and operation of the equipment shall be provided to the Government.

16.4. Calibration Manuals: shall properly identify in detail the extent of calibration, part numbers, model numbers, and manufacturer used.

a. A complete list of all materials, chemicals, substances, and parts used for the calibration, or that need calibration within the equipment shall be provided to the Government 120 days prior to installation of equipment. Manuals shall be provided at the time of delivery and/or before acceptance of equipment.

b. Any and all adjustments made to the equipment during testing, acceptance, and warranty period shall be properly noted by the vendor. Updated manuals with any and all adjustments, updates, or changes made to the system shall be provided to the Government at no additional cost. All manuals, documents, drawings, and information related to this contract shall be in proper English, easily understood and self-explanatory in regards to process and procedures.

16.5. Test Procedures: Two (2) copies of the manufacturer's standard performance, operational, alignment, accuracy, and repeatability test procedures shall be submitted with the Contractor’s proposal for Government review. The Government will inform the Contractor of the acceptance or the rejection of test procedures. The procedures shall be in the English language.

17. SECURITY AND BASE ACCESS

Upon award, the Contractor shall request from the DGR all documentation to request site clearance for all contractor personnel. The documentation shall include: the name(s), date of birth, place of birth, citizenship (if other than U.S. – a copy of the resident visa), full SSN, contract number, and contract commencement and end date.