8580072_F - Signed AM.pdf

191125 A. MEDEIROS

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FILE NAME:

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OUTBOARD CABLE ASSEMBLY

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CONTRACT NO.

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DEPARTMENT OF THE NAVY

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NAVAL SEA SYSTEMS COMMAND

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WASHINGTON, D.C. 20362-5101

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AN/WSQ-9 PULSE POWER

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DISTRIBUTION STATEMENT A

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APPROVED FOR PUBLIC RELEASE: DISTRIBUTION UNLIMITED.

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TREATMENT

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FINISH

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SIMILAR TO

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SPECIAL MARKING SYM

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USED ON

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APPLICATION

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THIS DRAWING HAS BEEN GENERATED AND IS MAINTAINED

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BY A CAD SYSTEM. CHANGES SHALL ONLY BE INCORPORATED

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AS DIRECTED BY CODE 8541, NUWCDIVNPT.

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NUWC M. QUINN

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E. SEARS

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REVISIONS

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DESCRIPTION

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DATE

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APPROVED

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INITIAL ISSUE. RELEASE PER ECP SAS-E0084.

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14-060-PMS415C

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AutoCAD SHX Text SHEET 1: CHANGED REV - TO REV A. ADDED REVISION HISTORY. RELEASE PER ECP SAS-E0084R1. SHEET 7.0S2: CHANGED CABLE DIAMETER FROM 1.18 TO 1.21 MAX. CHANGED REV - TO REV A. SHEET 7.0S3: CHANGED CABLE MARKER TABLE TO INCLUDE SEAWOLF CLASS. CHANGED CABLE MARKER KIT TO INCLUDE SEAWOLF CLASS. CHANGED REV - TO REV A.

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AutoCAD SHX Text SHEET 1: CHANGED REV A TO REV B. ADDED REVISION HISTORY. RELEASE PER ECP SAS-E0084R2. SHEET 7.0S3: CHANGED CABLE MARKER TABLE AND KIT TO INCLUDE SSN774 CLASS FWD EHP DESIGNATION 206-P10186-021S. CHANGED REV A TO REV B.

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AutoCAD SHX Text SHEET 1: CHANGED REV B TO REV C. ADDED REVISION HISTORY. RELEASE PER ECP SAS-E0084R3. SHEET 8.2S1: CHANGED COUPLING RING PART NUMBER TO NEW MODIFIED PART. SHEET 8.2S5: NEW SHEET TO ADD MODIFICATION TO COUPLING RING.

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AutoCAD SHX Text SHEET 1: CHANGED REV C TO REV D. UPDATED REV STATUS TABLE. SHEET 2.0S1: CHANGED MIL-C-24231 TO MIL-DTL-24231. SHEET 6.0S1: ADDED NEW VENDOR TO TABLE. SHEET 7.0S1: CHANGED PART LIST MATERIAL SPECIFICATIONS. ADDED NEW ITEM 14. ADDED NEW -3 COLUMN. SHEET 7.0S2: ADDED -3 TO WIRING TABLE AND LENGTH TABLE. SHEET 7.0S2A: NEW SHEET WITH -3 CABLE ASSEMBLY. SHEET 7.0S3A: NEW SHEET WITH -3 CABLE MARKER KIT AND TABLE.

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AutoCAD SHX Text ALL SHEETS: CHANGED REVISION TO E. SHEET 1: DELETED SHEET REVISION STATUS, CHANGED TO SINGLE DRAWING REVISION CONTROL. SHEET 2.0S1: CHANGED REFERENCE DOCUMENTS THAT HAVE BEEN SUPERSEDED. SHEET 4.0S1: CHANGED 4.3.2 DUROMETER VALUES. SHEET 4.0S2: CHANGED 4.3.6 STEP (I) TIME AND 4.3.9 DUROMETER VALUES. SWAPPED STEPS 7 AND 8 IN TABLE 4-1. SHEET 7.0S1: ADDED NEW NOTE 12 TO ADD MARKING OF PART NUMBER, CAGE CODE, AND SERIAL NUMBER. CHANGED NOTE 4 TO ADD DG0-1 OR EQUIVALENT. CHANGED SUPERSEDED MATERIAL SPECIFICATIONS. SHEET 7.0S2: AND 7.0S2A: ADDED BALLOON CALLOUT FOR NOTE 12. SHEET 7.0S3 AND 7.0S3A: ADDED NEW CABLE MARKERS TO TABLE AND KIT AND REARRANGED CONTENT. SHEET 8.1S1: ADDED NOTES 7, 8, AND 9. ADDED PIN RECESS DIMENSION. CHANGED SUPERSEDED MATERIAL SPECIFICATIONS. CHANGED NOTE 4 AND ITEM 2 PART NUMBER AND DESCRIPTION. SHEET 8.2S1: CHANGED ITEM 9 PART NUMBER AND CAGE CODE. CHANGED SUPERSEDED MATERIAL SPECIFICATIONS.

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ALL SHEETS; CHANGED TO REVISION F. SHEET 2.0S1: ADDED NEW REFERENCE DOCUMENTS. SHEET 4.0S2: CHANGED 4.3.6 TO ACCOMMODATE NEW -4 CABLE. SHEET 7.0S1: ADDED NEW NOTE 13 FOR IUID AND ADDED NEW -4 ASSEMBLY. SHEET 7.0S2: ADDED NEW -4 ASSEMBLY TO LENGTH AND WIRING TABLES. SHEET 7.0S2A: ADDED DEPICTION OF NEW -4 CABLE ASSEMBLY. SHEET 7.0S3 AND 7.0S3A: ADDED -4 TO CABLE MARKER TABLE AND KIT. UPDATED INFORMATION TO BE CONSISTENT BETWEEN CABLE MARKER KIT AND TABLE. SHEET 8.1S1: CHANGED NOTES 3 AND 4 TO REFERENCE 3.4.1. SHEET 8.2S3: CHANGED .386 DIMENSION TO .385/.387.

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FILE NAME:

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SCOPE

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APPROVALS

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1.0 SCOPE: THIS DOCUMENT PROVIDES THE COMPLETE FABRICATION AND TEST REQUIREMENTS NECESSARY FOR PROCUREMENT OF OUTBOARD CABLE ASSEMBLIES FOR NAVAL SUBMARINE USE. 1.1 RESPONSIBILITY: NUWC CODE 8541 IS RESPONSIBLE FOR THE AUTHENTICITY, TECHNICAL APPROVAL, AND IMPLEMENTATION OF THIS DOCUMENT. 1.1.1 DRAWING COMPLIANCE: THE PROCURING ACTIVITY IS RESPONSIBLE FOR INSURING VENDOR COMPLIANCE WITH ALL REQUIREMENTS OF THIS SPECIFICATION FOR ALL ASSEMBLIES OR PARTS PROCURED. THE VENDOR SHALL NOT DEVIATE FROM ANY REQUIREMENTS OF THIS SPECIFICATION. 1.2 DEFINITIONS: THE FOLLOWING SECTION PROVIDES DEFINITIONS FOR USE WITH THIS SPECIFICATION. 1.2.1 PROCURING ACTIVITY AND VENDOR: THE PROCURING ACTIVITY IS THE ENTITY RESPONSIBLE FOR OBTAINING THE COMPLETED, QUALIFIED AND TESTED OUTBOARD CABLE ASSEMBLY. THE TERM VENDOR APPLIES TO THE SUPPLIER OF THE COMPLETED, QUALIFIED, AND TESTED OUTBOARD CABLE ASSEMBLY. 1.2.2 OUTBOARD CABLE ASSEMBLY: OUTBOARD CABLE ASSEMBLIES ARE THE PRESSURE PROOF ELECTRICAL CONNECTIONS BETWEEN THE HULL PENETRATOR RECEPTACLE AND AN OUTBOARD SENSOR OR TELEMETRY DEVICE. 1.2.2.1 PLUG ASSEMBLY: THE PLUG ASSEMBLY CONSISTS OF A PLUG SLEEVE THAT SUPPORTS AN INSERT ASSEMBLY CONTAINING ELECTRICAL CONTACTS. THE PLUG SLEEVE IS ATTACHED TO THE OUTBOARD CABLE WITH A PRESSURE PROOF MOLDED BOOT. 1.2.2.1.1 ELECTRICAL CONTACTS: ELECTRICAL CONTACTS ARE THE PINS AND SOCKETS OF AN ELECTRICAL CONNECTOR WHICH FORM THE INDIVIDUAL CONNECTION BETWEEN A PLUG AND RECEPTACLE. 1.2.2.2 PROTECTIVE PLUG: A PROTECTIVE PLUG IS A NON-PRESSURE RESISTANT ITEM THAT PROTECTS THE ELECTRICAL AND MECHANICAL PLUG ASSEMBLY COMPONENTS FROM DAMAGE AND CONTAMINATION BY FOREIGN MATERIAL PRIOR TO INSTALLATION OF THE PLUG ASSEMBLY ON THE RECEPTACLE BODY.

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NUWC M. QUINN

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E. SEARS

20131113

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FILE NAME:

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APPLICABLE DOCUMENTS

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APPROVALS

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2.0 APPLICABLE DOCUMENTS: UNLESS OTHERWISE SPECIFIED, THE ISSUES OF FEDERAL AND MILITARY SPECIFICATIONS AND DOD ADOPTED COMMERCIAL STANDARDS SHALL BE THOSE LISTED IN THE ISSUE OF THE DEPARTMENT OF DEFENSE INDEX OF SPECIFICATIONS AND STANDARDS (DODISS) AND SUPPLEMENT THERETO CITED IN THE SOLICITATION. UNLESS OTHERWISE SPECIFIED, THE ISSUES OF OTHER GOVERNMENT AND NON-GOVERNMENT PUBLICATIONS SHALL BE THOSE IN EFFECT ON THE DATE OF THE SOLICITATION. 2.1 ORDER OF PRECEDENCE: IN THE EVENT OF A CONFLICT BETWEEN THIS DOCUMENT AND THE REFERENCES CITED, THE TEXT IN THIS DOCUMENT SHALL TAKE PRECEDENCE. NOTHING IN THIS DOCUMENT, HOWEVER, SHALL SUPERSEDE APPLICABLE LAWS AND REGULATIONS UNLESS A SPECIFIC EXEMPTION HAS BEEN OBTAINED BY THE PROCURING ACTIVITY. 2.2 REFERENCED DOCUMENTS: THE FOLLOWING DOCUMENTS FORM A PART OF THIS SPECIFICATION TO THE EXTENT SPECIFIED HEREIN: ANSI/ISO/ASQC 9001 QUALITY SYSTEMS - MODEL FOR QUALITY ASSURANCE IN DESIGN, DEVELOPMENT, PRODUCTION, AND SERVICING ANSI B46.1 SURFACE TEXTURE ANSI/NCSL Z540.1 LABORATORIES, CALIBRATION AND MEASURING TEST EQUIPMENT ASTM D2240 STANDARD TEST METHOD FOR RUBBER PROPERTY - DUROMETER HARDNESS ASTM D4181 STANDARD CLASSIFICATION FOR ACETAL (POM) MOLDING AND EXTRUSION MATERIALS DI-NDTI-80809 TEST/INSPECTION REPORT DI-QCIC-81379 QUALITY SYSTEM PLAN MIL-C-24217 CONNECTORS, ELECTRICAL, DEEP SUBMERGENCE, SUBMARINE, MILITARY SPECIFICATION MIL-DTL-24231 CONNECTORS, PLUGS, RECEPTACLES, ADAPTERS, HULL INSERTS, AND HULL INSERT PLUGS, PRESSURE-PROOF, GENERAL SPECIFICATION FOR SAE-AS39029 CONTACTS, ELECTRICAL, CONNECTOR, GENERAL SPECIFICATION FOR SAE AMS-DTL-23053 INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE, GENERAL SPECIFICATION FOR MIL-HDBK-454 GENERAL GUIDELINES FOR ELECTRONIC EQUIPMENT MIL-M-24041 MOLDING AND POTTING COMPOUND, CHEMICALLY CURED, POLYURETHANE SAE AMS-P-83461 PACKING PREFORMED PETROLEUM HYDRAULIC FLUID RESISTANT, IMPROVED PERFORMANCE AT 275 DEGREES F (135 DEGREES C) MIL-Q-9858 QUALITY PROGRAM REQUIREMENTS MIL-STD-130 IDENTIFICATION MARKING OF U.S. MILITARY PROPERTY MIL-STD-202 TEST METHODS FOR ELECTRONIC AND ELECTRICAL COMPONENT PARTS MIL-STD-792 IDENTIFICATION MARKING REQUIREMENTS FOR SPECIAL PURPOSE COMPONENTS MIL-STD-2073-1 STANDARD PRACTICE FOR MILITARY PACKAGING NAVSEA S9320-AM-PRO-020/MLDG TECHNICAL MANUAL; UNDERWATER CABLE ASSEMBLY AND ENCAPSULATED COMPONENTS, FABRICATION, REPAIR, AND INSTALLATION MANUAL; VOLUME II; MOLDING AND INSPECTION PROCEDURES FOR FABRICATING CONNECTOR PLUGS FOR SUBMARINE OUTBOARD CABLES. NAVSEA S9320-AM-PRO-030/MLDG TECHNICAL MANUAL; UNDERWATER CABLE ASSEMBLY AND ENCAPSULATED COMPONENTS, FABRICATION, REPAIR, AND INSTALLATION MANUAL; VOLUME III; PLASMA SPRAY PROCEDURE. SAE AS5942 MARKING OF ELECTRICAL INSULATING MATERIALS SAE AS50151 CONNECTORS, ELECTRICAL, CIRCULAR THREADED, AN TYPE, GENERAL SPECIFICATION FOR 53711-8580071 SPECIFICATION, CABLE, ELECTRICAL, POLYURETHANE JACKETED FOR OUTBOARD USE.

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E. SEARS

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REQUIREMENTS

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3.0 REQUIREMENTS THE REQUIREMENTS FOR MATERIAL SELECTION, FABRICATION, PERFORMANCE, AND MARKING DEFINED IN THIS SECTION ARE APPLICABLE TO ALL OUTBOARD CABLE ASSEMBLIES AND ASSOCIATED ELEMENTS THEREOF, UNLESS SPECIFICALLY MODIFIED BY SECTION 7 OR SECTION 8. 3.1 MATERIAL SELECTION: MATERIALS SPECIFIED IN THE SECTION 7 AND SECTION 8 SHALL CONFORM TO THE REQUIREMENTS LISTED IN THIS SECTION. 3.1.1 PROTECTIVE CAPS: OUTBOARD CABLE PLUGS SHALL BE PROVIDED WITH APPROPRIATE PROTECTIVE CAPS TO PREVENT DAMAGE TO THREADS AND THE ENTRANCE OF DUST. 3.1.2 RECOVERED MATERIALS: ALL MATERIALS AND ARTICLES INCORPORATED IN THE PRODUCTS COVERED BY THIS SPECIFICATION SHALL BE NEW AND MAY BE FABRICATED USING MATERIALS PRODUCED FROM RECOVERED MATERIALS TO THE MAXIMUM EXTENT PRACTICABLE WITHOUT JEOPARDIZING THE INTENDED USE. THE TERM “RECOVERED MATERIALS” MEANS MATERIALS RECOVERED MATERIALS” MEANS MATERIALS MEANS MATERIALS WHICH HAVE BEEN COLLECTED OR RECOVERED FROM SOLID WASTE AND REPROCESSED TO BECOME A SOURCE OF RAW MATERIALS, AS OPPOSED TO VIRGIN RAW MATERIALS. NONE OF THE ABOVE SHALL BE INTERPRETED TO MEAN THAT THE USE OF USED OR REBUILT PRODUCTS IS ALLOWED UNDER THIS SPECIFICATION. 3.1.3 PROHIBITED MATERIALS: THE USE OF THE HAZARDOUS MATERIALS LISTED BELOW SHALL BE MINIMIZED AND AVOIDED TO THE MAXIMUM EXTENT PRACTICABLE AS A WHOLE-SHIP POLLUTION PREVENTION INITIATIVE, WHETHER ON THE SHIP'S SUBSYSTEM OR SPECIFIED FOR USE IN MAINTAINING THE SUBSYSTEM. TO THE EXTENT THAT THE LISTED HAZARDOUS MATERIALS ARE NOT OTHERWISE RESTRICTED UNDER 15 U.S.C. SECTION 2606, THEIR USE SHALL ONLY BE PERMITTED WITH THE PRIOR APPROVAL OF THE GOVERNMENT. REQUESTS FOR GOVERNMENT APPROVAL SHALL DESCRIBE SPECIFICS FOR EACH INSTANCE THE MATERIAL IS TO BE USED, INCLUDING COMPONENT, LOCATION, HOW USED, AND QUANTITY. 1,1,1-TRICHLOROETHANE HYDROGEN CYANIDE HYDROGEN CYANIDE 1,1,2-TRICHLORO, 1,2,2-TRIFLUROETHANE ISOCYANATES ISOCYANATES 2-METHOXYETHANOL LEAD LEAD 2-NITROPROPANE LITHIUM HYDROXIDE LITHIUM HYDROXIDE 4,4-DIMETHYLANILINE MERCURY MERCURY ACETONE METHANOL METHANOL ACETYLAMINO BENZENE METHOXYCHOIR (DMDT) METHOXYCHOIR (DMDT) ACRYLONITRILE METHYL BOMIDE METHYL BOMIDE ALPHA-NAPHTHYLAMINE METHYL ETHYL KETONE METHYL ETHYL KETONE AMINOBIPHENYL METHYLENE CHLORIDE METHYLENE CHLORIDE ANILINE METHYLENEBIS (2-CHOLOROANILINE) METHYLENEBIS (2-CHOLOROANILINE) ARSENIC MONOETHANOLAMINE MONOETHANOLAMINE ASBESTOS NICKEL NICKEL BENZENE NITROBIPHENYL NITROBIPHENYL BENZENE HEXACHLORIDE NITROSAMINE NITROSAMINE BENZIDENE NITROUS DIMETHYLAMINE NITROUS DIMETHYLAMINE BERYLLIUM ORTHO-CHOLORANILINE ORTHO-CHOLORANILINE BETA-NAPTHYLAMINE PARADICHLOROBENZENE PARADICHLOROBENZENE BETA-PROPIOACTONE PHENOL PHENOL BROMINE POLYCHLORINATED BIPHENYLS POLYCHLORINATED BIPHENYLS CADMIUM PYRIDINE PYRIDINE CALCIUM HYPOCHOLORITE SELENIUM SELENIUM CARBON DISULFIDE SILVER SILVER CARBON TETRACHLORIDE SODIUM ARSENITE SODIUM ARSENITE CHLORINE SODIUM CHROMATE SODIUM CHROMATE CHLOROFORM SULFAMIC ACID SULFAMIC ACID CHROMIUM TETRACHLORETHANE TETRACHLORETHANE DDT TETRACHLORETHYLENE TETRACHLORETHYLENE DICHLOROBENZE NE TETRAETHYL PHOSPHATE NE TETRAETHYL PHOSPHATE TETRAETHYL PHOSPHATE DIMETHYLAMINOAZOBENZENE TOLUENE TOLUENE ETHYL ALCOHOL TOLUENE DIISOCYANATE TOLUENE DIISOCYANATE ETHYLENE DICHOLORIDE TRICHOLOROETHYLENE TRICHOLOROETHYLENE ETHYLENE GLYCOL TRICHLOROISOCYANURIC ACID TRICHLOROISOCYANURIC ACID ETHYLENE OXIDE TRI-N-BUTYL TIN HYDRIDE TRI-N-BUTYL TIN HYDRIDE

AutoCAD SHX Text ETHYLENIMINE TRIORTHOCREYSLPHOSPHATE TRIORTHOCREYSLPHOSPHATE FORMALDEHYDE VINYL CHLORIDE VINYL CHLORIDE HYDRAZINE XYLENE XYLENE HYDROCHLORIC ACID ZINCE CHROMATE ZINCE CHROMATE 3.2 FABRICATION: THE DESIGN, CONFIGURATION, CONSTRUCTION, AND PHYSICAL DIMENSIONS SHALL BE AS SPECIFIED FOR THE APPLIC ABLE CONFIGURATION OF SECTION 7 AND SECTION 8 OF THIS SPECIFICATION. 3.3 PERFORMANCE: 3.3.1 ELECTRICAL PERFORMANCE: THE FOLLOWING PERFORMANCE REQUIREMENTS ARE APPLICABLE TO COMPLETE OUTBOARD CABLE ASSEMBLIES. 3.3.1.1 INSULATION RESISTANCE: THE MINIMUM INSULATION RESISTANCE OF THE ELECTRICAL CONDUCTORS WHEN SUBJECTED TO THE ENVIRONMENTAL EXPOSURES OF SECTION 4 SHALL BE AS FOLLOWS: A. MOLDED PLUG PIN TO PIN……….1000 MEGOHMS MOLDED PLUG PIN TO PIN……….1000 MEGOHMS .1000 MEGOHMS B. PINS TO CONNECTOR SHELL……1000 MEGOHMS PINS TO CONNECTOR SHELL……1000 MEGOHMS 1000 MEGOHMS 3.3.1.2 DIELECTRIC WITHSTANDING VOLTAGE: INSULATION MATERIALS AND COMPONENT SPACING SHALL BE SELECTED TO INSURE THAT OUTBOARD CABLE ASSEMBLIES OPERATE AT THEIR RATED VOLTAGE AND WITHSTAND MOMENTARY OVER VOLTAGE CAUSED BY SWITCHING, SURGES, OR OTHER SIMILAR PHENOMENA. 3.3.1.3 ELECTRICAL CONTINUITY: THE ELECTRICAL CONDUCTORS OF THE COMPLETED OUTBOARD CABLE ASSEMBLIES SHALL CONFORM TO THE APPLICABLE WIRING TABLE FROM SECTION 7 AND SHALL SHOW NO EVIDENCE OF OPEN CIRCUITS (END TO END RESISTANCE GREATER THAN 2 OHMS FOR MORE THAN 50 USEC.) WHEN TESTED WITH 6 VOLTS OR LESS. 3.3.2 ENVIRONMENTAL PERFORMANCE: THE FOLLOWING ENVIRONMENTAL PERFORMANCE REQUIREMENTS APPLY TO COMPLETED OUTBOARD CABLE ASSEMBLIES. 3.3.2.1 WATER PRESSURE: THE OUTBOARD CABLE ASSEMBLIES SHALL SHOW NO EVIDENCE OF WATER LEAKAGE INTO THE CONNECTOR OR PHYSICAL DEFORMATION OF THE MOLDED BOOT INSULATION WHEN SUBJECTED TO PRESSURE TESTS IN ACCORDANCE WITH SECTION 4.3.6. 3.3.2.2 TEMPERATURE: THE OUTBOARD CABLE ASSEMBLY SHALL EXHIBIT NO DEGRADATION OF ELECTRICAL PERFORMANCE OR LEAKAGE WHEN SUBJECTED TO THE FOLLOWING THERMAL ENVIRONMENTS. 3.3.2.2.1 OPERATING TEMPERATURE: THE OUTBOARD CABLE ASSEMBLY SHALL BE DESIGNED FOR CONTINUOUS RELIABLE OPERATION IN AMBIENT WATER TEMPERATURE RANGES OF 28 DEGREES F TO 104 DEGREES F. THIS EQUIPMENT SHALL BE DESIGNED FOR PERIODIC OPERATION UNDER DRYDOCK AIR TEMPERATURES FROM -22 DEGREES F TO 120 DEGREES F. 3.3.2.2.2 NON-OPERATING TEMPERATURE: THE OUTBOARD CABLE ASSEMBLY SHALL BE DESIGNED FOR CONTINUOUS RELIABLE OPERATION IN AMBIENT WATER TEMPERATURE RANGES OF -22 DEGREES F TO +150 DEGREES F. OPERATIONAL PERFORMANCE OF THE OUTBOARD CABLE ASSEMBLY SHALL NOT BE DEGRADED WHEN RESTORED TO THE OPERATING TEMPERATURE RANGE. 3.3.2.2.3 THERMAL SHOCK: THE OUTBOARD CABLE ASSEMBLIES SHALL NOT BE DAMAGED WHEN SUBJECTED TO RAPID CHANGES IN TEMPERATURE DEFINED BY THE FOLLOWING TEMPERATURE CYCLES: A. TRANSITION FROM -22 DEGREES F IN AIR TO +37 DEGREES F IN WATER TRANSITION FROM -22 DEGREES F IN AIR TO +37 DEGREES F IN WATER B. TRANSITION FROM +150 DEGREES F TO +59 DEGREES F IN WATER TRANSITION FROM +150 DEGREES F TO +59 DEGREES F IN WATER OPERATIONAL PERFORMANCE OF THE OUTBOARD CABLE ASSEMBLY SHALL NOT BE DEGRADED WHEN RESTORED TO THE OPERATING TEMPERATURE RANGE.

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3.3.2.3 OUTBOARD CABLE MOLDED BOOT BONDING: THE BONDS BETWEEN CABLE BOOTS, CABLE, AND PLUG SHELLS SHALL SHOW NO EVIDENCE OF POOR BONDING WHEN SUBJECTED TO THE BONDING EXAMINATIONS IN SECTION 4. 3.3.3 SERVICE LIFE: THE SERVICE LIFE OF OUTBOARD CABLE ASSEMBLIES SHALL BE AT LEAST 15 YEARS WITH NORMAL MAINTENANCE. DURING THE SERVICE LIFE, THE ELECTRICAL CONTINUITY AND MECHANICAL INTEGRITY OF THE OUTBOARD CABLE PLUG ASSEMBLY SHALL NOT BE DEGRADED BY UP TO 25 MATING CYCLES. 3.4 MARKING: 3.4.1 GENERAL: MARKING SHALL BE PERMANENT AND LEGIBLE, WITH 1/8 INCH MINIMUM CHARACTER HEIGHT AND .010 INCH MAXIMUM DEPTH. MARKING METHODS SHALL NOT INDUCE DETRIMENTAL STRESSES OR PART MALFUNCTION. DIE STAMPING PER MIL-STD-792, PARAGRAPH 3.4 AND 5.5 (A), IS PERMISSIBLE. MARKING FOR INDIVIDUAL PART OR ASSEMBLY IDENTIFICATION SHALL BE AS SPECIFIED IN SECTION 8 FOR THE SPECIFIC ITEM.

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A

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FILE NAME:

AutoCAD SHX Text 53711

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QUALITY ASSURANCE

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NONE

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APPROVALS

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DESIGN ACTIVITY

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CHECKED

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ENGR

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DRAWN

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DATE

AutoCAD SHX Text 8580072

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SECTION 4.0

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DWG NO.

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CAGE CODE

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SHEET

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REV

AutoCAD SHX Text F

AutoCAD SHX Text 20130906

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S. PERSONS

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4.0 QUALITY ASSURANCE: 4.1 GENERAL: THE VENDOR SHALL ESTABLISH A QUALITY ASSURANCE PROGRAM FOR ENGINEERING AND PRODUCTION OF THE OUTBOARD CABLE ASSEMBLIES. A QA PROGRAM IN ACCORDANCE WITH MIL-Q-9858 SHALL BE REQUIRED. HOWEVER, A QA PROGRAM IN ACCORDANCE WITH ANSI/ISO/ASQC Q9001, AS SUPPLEMENTED BY NAVSEA LETTER 6116 SER 08S/99-11283, DATED 27 APRIL 1999, MAY BE USED IN LIEU OF MIL-Q-9858. THE VENDOR'S QUALITY ASSURANCE PROGRAM IS SUBJECTED TO REVIEW BY THE PROCURING ACTIVITY. 4.1.1 RESPONSIBILITY FOR INSPECTION, TESTING, AND QUALITY ASSURANCE: UNLESS OTHERWISE SPECIFIED, THE VENDOR IS RESPONSIBLE FOR PERFORMING ALL TESTS AND INSPECTIONS SPECIFIED HEREIN. THE PROCURING ACTIVITY RESERVES THE RIGHT TO PERFORM ANY OF THE INSPECTIONS OR TESTS DEEMED NECESSARY TO ASSURE THAT SUPPLIES AND SERVICES CONFORM TO PRESCRIBED REQUIREMENTS. THESE INSPECTIONS AND TESTS SHALL BECOME A PART OF THE VENDOR'S OVERALL QUALITY PROGRAM. THE ABSENCE OF ANY INSPECTION OR TESTING REQUIREMENTS IN THIS DOCUMENT SHALL NOT RELIEVE THE VENDOR OF THE RESPONSIBILITY TO ASSURE THAT ALL PRODUCTS OR SUPPLIES SUBMITTED TO THE PROCURING ACTIVITY FOR ACCEPTANCE COMPLY WITH ALL REQUIREMENTS OF THE CONTRACT. THE VENDOR SHALL BE RESPONSIBLE FOR THE DIMENSIONAL ACCURACY OF ALL PARTS USED IN FINAL ASSEMBLIES AND SHALL INCLUDE VERIFICATION OF DIMENSIONS IN THE QUALITY PROGRAM. 4.1.2 RESPONSIBILITY FOR TEST EQUIPMENT AND INSPECTION FACILITIES: THE VENDOR SHALL PROVIDE FACILITIES AND EQUIPMENT OF SUFFICIENT ACCURACY, QUALITY AND QUANTITY TO PERFORM THE REQUIRED TESTS AND INSPECTIONS. THE VENDOR SHALL ESTABLISH AND MAINTAIN A CALIBRATION SYSTEM IN ACCORDANCE WITH ANSI/NCSL Z540.1 TO CONTROL THE ACCURACY OF ALL TEST EQUIPMENT. THE VENDOR MAY USE HIS OWN OR ANY OTHER FACILITIES SUITABLE FOR PERFORMING INSPECTONS AND TESTS UNLESS DISAPPROVED BY THE PROCURING ACIVITY. 4.1.3 TEST REPORTING: THE VENDOR SHALL PREPARE AND SUBMIT INSPECTION AND TEST REPORTS TO THE PROCURING ACTIVITY IN ACCORDANCE WITH SECTION 6.2.2 OF THIS DOCUMENT. 4.2 CLASSIFICATION OF TESTS, INSPECTIONS, AND QUALITY ASSURANCE PROCEDURES: VENDOR QUALIFICATION AND QUALITY ASSURANCE PROCEDURES FOR ALL OUTBOARD CABLE ASSEMBLIES AND PARTS THEREOF, FURNISHED UNDER THIS DOCUMENT ARE PROVIDED IN THE FOLLOWING PARAGRAPHS. (A) VENDOR QUALIFICATION TESTS SHALL BE CONDUCTED TO DEMONSTRATE THAT THE VENDOR'S MANUFACTURING VENDOR QUALIFICATION TESTS SHALL BE CONDUCTED TO DEMONSTRATE THAT THE VENDOR'S MANUFACTURING PROCESS, EQUIPMENT AND PROCEDURES ARE ADEQUATE TO PRODUCE ASSEMBLIES IN ACCORDANCE WITH REQUIREMENTS FOR APPROVED DESIGNS IN THIS DOCUMENT. UNLESS OTHERWISE APPROVED BY NUWC CODE 8541, TESTING IS REQUIRED IF THE VENDOR HAS NOT PREVIOUSLY COMPLETED VENDOR QUALIFICATION TESTING FOR THE ASSEMBLY BEING PROCURED. VENDOR QUALIFICATION TESTS SHALL BE CONDUCTED AT THE ASSEMBLY LEVEL (I.E, COMPLETED OUTBOARD CABLE). BEFORE COMMENCING VENDOR QUALIFICATION TESTING, THE PROCURING ACTIVITY SHALL OBTAIN NUWC CODE 8541 APPROVAL OF DEVIATIONS FROM THE REQUIRED TESTS AND TEST SEQUENCE OR TESTING OF NON-PRODUCTION LEVEL ASSEMBLIES. (B) QUALITY CONFORMANCE INSPECTIONS SHALL BE CONDUCTED ON ALL PRODUCTION ASSEMBLIES TO ASSURE QUALITY CONFORMANCE INSPECTIONS SHALL BE CONDUCTED ON ALL PRODUCTION ASSEMBLIES TO ASSURE THAT ASSEMBLIES SUBMITTED TO THE PROCURING ACTIVITY FOR ACCEPTANCE COMPLY WITH ALL REQUIREMENTS OF THIS DOCUMENT. TESTS AND TEST SEQUENCE FOR OUTBOARD CABLE ASSEMBLIES IN TABLE 4-1. 4.2.1 VENDOR QUALIFICATION: WHEN SPECIFIED, VENDOR QUALIFICATION SHALL BE CONDUCTED ON SAMPLE UNITS (“FIRST ARTICLES”) FABRICATED FIRST ARTICLES”) FABRICATED ) FABRICATED IN ACCORDANCE WITH THE CONFIGURATION DEFINED IN SECTION 7 OF THIS DOCUMENT USING THE EQUIPMENT AND PROCEDURES THAT WILL NORMALLY BE USED IN PRODUCTION. THE FABRICATION PROCESS SHALL INCLUDE THE MATERIAL CONTROL AND OBJECTIVE QUALITY EVIDENCE REQUIREMENTS OF SECTION 4.2.3.

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4.2.1.1 FAILURE: IF ANY SAMPLE UNIT FAILS TO PASS ANY OF THE SEQUENTIAL INSPECTIONS AND TESTS, THAT SAMPLE UNIT SHALL BE CONSIDERED TO HAVE FAILED THE QUALIFICATION. 4.2.2 QUALITY CONFORMANCE INSPECTIONS: QUALITY CONFORMANCE INSPECTIONS PER TABLE 4-1 SHALL BE CONDUCTED ON 100 PERCENT OF ALL PRODUCTION OUTBOARD CABLE ASSEMBLIES AND SEPARATELY PROCURED PARTS. THE FABRICATION PROCESS SHALL INCLUDE THE MATERIAL CONTROL AND OBJECTIVE QUALITY EVIDENCE REQUIREMENTS OF SECTION 4.2.3 FOR EACH ASSEMBLY. 4.2.2.1 FAILURE: ANY OUTBOARD CABLE ASSEMBLY THAT FAILS TO PASS ANY OF THE SEQUENTIAL QUALITY CONFORMANCE INSPECTIONS OR TESTS SHALL BE CONSIDERED TO HAVE FAILED THE QUALITY CONFORMANCE INSPECTION. THE VENDOR SHALL TAKE CORRECTIVE ACTION FOR UNITS WHICH HAVE FAILED THE INSPECTION. ALL MATERIALS OR PROCESSES ON THE FAILED UNIT AND ALL UNITS OF PRODUCT THAT ARE CONSIDERED SUBJECT TO THE SAME FAILURE SHALL BE CORRECTED. ACCEPTANCE OF THE PRODUCT SHALL BE DISCONTINUED UNTIL CORRECTIVE ACTION ACCEPTABLE TO THE PROCURING ORGANIZATION HAS BEEN TAKEN. IN THE EVENT OF FAILURE AFTER RE-INSPECTION, INFORMATION CONCERNING THE FAILURE AND CORRECTIVE ACTION TAKEN SHALL BE FURNISHED TO THE PROCURING ACTIVITY AND NUWC CODE 8541. 4.2.3 MATERIAL IDENTIFICATION AND CONTROL: SUFFICIENT MATERIAL IDENTIFICATION AND CONTROL PROCEDURES SHALL BE ESTABLISHED BY THE VENDOR TO ASSURE THAT ALL MATERIALS IN THE FINAL PRODUCT CONFORM TO THE MATERIAL REQUIREMENTS OF THIS DOCUMENT. AT DELIVERY, THE VENDOR SHALL CERTIFY THAT ALL MATERIAL FURNISHED IS IN ACCORDANCE WITH THIS DOCUMENT. 4.3 TEST AND INSPECTION METHODS: TEST AND INSPECTION METHODS FOR VENDOR QUALIFICATION AND QUALITY CONFORMANCE TESTING ARE PROVIDED IN THE FOLLOWING PARAGRAPHS. UNLESS OTHERWISE SPECIFIED, ALL INSPECTIONS SHALL BE MADE IN ACCORDANCE WITH THE FOLLOWING CONDITIONS: TEMPERATURE: +60 F. TO +95 F. +60 F. TO +95 F. RELATIVE HUMIDITY: 5% TO 75% 5% TO 75% BARAMETRIC PRESSURE: 650 TO 800 MM OF MERCURY 650 TO 800 MM OF MERCURY TEST SAMPLES MAY BE CLEANED AS REQUIRED TO REMOVE SURFACE SALT CONTAMINANTS FROM INSULATOR AND CONTACT SURFACES. NORMAL CLEANING SHALL CONSIST OF WASHING THE PARTS WITH WARM DISTILLED WATER OR TECHNICAL GRADE, CHEMICALLY PURE METHYL ALCOHOL AND SCRUBBING WITH A SMALL BRISTLE BRUSH. EXCESS WATER OR ALCOHOL MAY BE BLOWN OR OVEN DRIED WITH DRY, OIL-FREE AIR AT 125 F. FORCED CLEANING AT AIR TEMPERATURES ELEVATED ABOVE 125 F AND REQUIRING MORE THAN THREE CYCLES AS SPECIFIED ABOVE IS NOT PERMITTED. 4.3.1 EXAMINATION OF PRODUCT: ALL PIECE PARTS AND ASSEMBLIES SHALL BE EXAMINED TO VERIFY THAT MATERIALS, DESIGN, CONSTRUCTION, PHYSICAL DIMENSIONS, MARKING, AND WORKMANSHIP ARE IN ACCORDANCE WITH THE REQUIREMENTS OF THIS DOCUMENT. O-RING SURFACE DIMENSIONS AND FINISH SHALL BE MEASURED IN ACCORDANCE WITH ANSI B46.1. THE DIAMETER OF EACH O-RING SHALL BE VERIFIED. EACH OUTBOARD PLUG SHALL BE MATED WITH MATCHING RECEPTACLES TO ASCERTAIN PROPER FIT AND KEYING. EACH OUTBOARD CABLE ASSEMBLY MOLDED BOOT SHALL BE VISUALLY INSPECTED IN ACCORDANCE WITH THE ACCEPTANCE CRITERIA OF NAVSEA S9320-AM-PRO-020/MLDG, PROCESS QA-2.1. 4.3.2 DUROMETER OVERMOLD SHALL BE BETWEEN 70 AND 92, SHORE A TESTED IN ACCORDANCE WITH ASTM D2240. 4.3.3 INSULATION RESISTANCE: OUTBOARD CABLE ASSEMBLIES SHALL BE TESTED IN ACCORDANCE WITH METHOD 302, TEST CONDITION B, OF MIL-STD-202 FOR CONFORMANCE WITH SECTION 3.3.1.1 OF THIS DOCUMENT. RESISTANCE SHALL BE MEASURED BETWEEN EACH CONTACT AND ALL ADJACENT CONTACTS AND BETWEEN THE CONNECTOR SHELL AND EACH CONTACT OR CONDUCTOR. ELECTRICAL CONDUCTORS IN OUTBOARD CABLE ASSEMBLIES SHALL BE TESTED IN ACCORDANCE WITH NAVSEA S9320-AM-PRO-020/MLDG SECTION QA-2.3.

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CALC. WT.

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ACT. WT.

AutoCAD SHX Text 20131113

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S. DUBOIS

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TITLE

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NUWC M. QUINN

AutoCAD SHX Text 20140618

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E. SEARS

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FILE NAME:

AutoCAD SHX Text 53711

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NONE

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SCALE

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SIZE

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AutoCAD SHX Text 8580072

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DWG NO.

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CAGE CODE

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SHEET

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REV

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TABLE 4-1 INSPECTION AND TESTING OF OUTBOARD CABLE ASSEMBLIES

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TEST SEQUENCE

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TEST TITLE

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REQUIREMENT

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TEST METHOD

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CONTROL TEST METHOD

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VENDOR QUALIFICATION

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QUALITY CONFORMANCE

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EXMAMINATION OF PRODUCT

AutoCAD SHX Text 4.3.1

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YES

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YES

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INSULATION RESISTANCE

AutoCAD SHX Text 3.3.1.1

AutoCAD SHX Text 4.3.3

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YES

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YES

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DIELECTRIC WITHSTANDING

AutoCAD SHX Text 3.3.1.2

AutoCAD SHX Text 4.3.4

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YES

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YES

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ELECTRICAL CONTINUITY

AutoCAD SHX Text 3.3.1.3

AutoCAD SHX Text 4.3.5

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YES

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YES

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NON-DESTRUCTIVE BONDING

AutoCAD SHX Text 3.3.2.3

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YES

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YES

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CYCLING PRESSURE

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YES

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YES

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POST TEST EXAMINATION

AutoCAD SHX Text 4.3.7

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YES

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YES

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DESTRUCTIVE BONDING

AutoCAD SHX Text 3.3.2.3

AutoCAD SHX Text 4.3.9

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YES

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NO

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4.3.4 DIELECTRIC WITHSTANDING VOLTAGE: OUTBOARD CABLE ASSEMBLIES SHALL BE TESTED IN ACCORDANCE WITH METHOD 301 OF MIL-STD-202. THE TEST VOLTAGE SHALL BE 1000 VOLTS (ROOT MEAN SQUARE), 60 HZ. THE TEST VOLTAGE SHALL BE APPLIED BETWEEN EACH CONTACT AND ALL ADJACENT CONTACTS AND BETWEEN EACH CONTACT AND THE CONNECTOR SHELL. 4.3.5 ELECTRICAL CONTINUITY: CONTINUITY OF EACH ELECTRICAL PATH SHALL BE DEMONSTRATED USING A TEST VOLTAGE OF 6 VOLTS DC OR LESS IN ACCORDANCE WITH THE APPLICABLE WIRING TABLES IN SECTION 7. 4.3.6 CYCLING PRESSURE, OUTBOARD CABLE ASSEMBLY: THE OUTBOARD CABLE ASSEMBLY SHALL BE MOUNTED IN THE PRESSURE VESSEL AS SHOWN IN FIGURE 4-1, UNLESS -4 CONDITION CABLES OF WHICH WILL ONLY HAVE THE P1 CONNECTOR SIDE TESTED. CABLES WILL BE SUBJECTED TO THE FOLLOWING PRESSURE TEST SCHEDULE: (A) 1 MINUTE AT 0 PSIG 1 MINUTE AT 0 PSIG (B) 2 MINUTES TO RISE TO 100 PSIG AND HOLD FOR 5 MINUTES 2 MINUTES TO RISE TO 100 PSIG AND HOLD FOR 5 MINUTES (C) 1 MINUTE TO DROP TO 0 PSIG PRESSURE 1 MINUTE TO DROP TO 0 PSIG PRESSURE (D) 2 MINUTES TO RISE TO 100 PSIG AND HOLD FOR 5 MINUTES 2 MINUTES TO RISE TO 100 PSIG AND HOLD FOR 5 MINUTES (E) 1 MINUTE TO DROP TO 0 PSIG PRESSURE 1 MINUTE TO DROP TO 0 PSIG PRESSURE (F) 2 MINUTES TO RISE TO 100 PSIG AND HOLD FOR 5 MINUTES 2 MINUTES TO RISE TO 100 PSIG AND HOLD FOR 5 MINUTES (G) 1 MINUTE TO DROP TO 0 PSIG PRESSURE 1 MINUTE TO DROP TO 0 PSIG PRESSURE (H) 10 MINUTES TO RISE TO 1000 PSIG AND HOLD FOR 1 HOUR 10 MINUTES TO RISE TO 1000 PSIG AND HOLD FOR 1 HOUR (I) 10 MINUTES TO DROP TO 0 PSIG PRESSURE 10 MINUTES TO DROP TO 0 PSIG PRESSURE THE TEST MEDIUM SHALL BE TAP WATER AT 40-85 F. ALL O-RINGS SHALL BE PROPERLY INSTALLED AND THE COUPLING SECURED TO THE TEST FIXTURE. INSULATION RESISTANCE MEASUREMENTS SHALL BE TAKEN AT 0 PSIG AFTER INSTALLATION IN THE TEST TANK, AT 1000 PSIG AT THE END OF STEP (H), AND AT 0 PSIG PRIOR TO REMOVAL FROM THE TEST TANK. 4.3.7 POST TEST EXAMINATION OF PRODUCT: INSPECTION SHALL BE MADE FOR ANY PHYSICAL CHANGES RESULTING FROM A TEST SEQUENCE. LEAKAGE, DIMENSIONAL CHANGES OR OTHER DAMAGE TO ANY COMPONENT INCLUDING WIRING, SEALS, OR SEALING SURFACES SHALL BE CAUSE FOR REJECTION. 4.3.8 NONDESTRUCTIVE BONDING: THE NONDESTRUCTIVE BONDING TEST SHALL BE CONDUCTED ON OUTBOARD CABLE ASSEMBLY PLUGS AS SHOWN IN FIGURE 4-2. EVIDENCE OF POOR BONDING AT THE METAL PLUG SLEEVE OR CABLE SHALL BE CAUSE FOR REJECTION. 4.3.9 DESTRUCTIVE BONDING TEST: A DESTRUCTIVE BONDING TEST SHALL BE CONDUCTED ON ONE PLUG ASSEMBLY IN THE FULLY CURED CONDITION AS DETERMINED BY THE CORRECT DUROMETER AS FOLLOWS: (A) THE PLUG MOLDING SHALL BE SUBJECTED TO THE TYPE A TEST SPECIFIED IN ASTM D2240 AND SHALL THE PLUG MOLDING SHALL BE SUBJECTED TO THE TYPE A TEST SPECIFIED IN ASTM D2240 AND SHALL DEMONSTRATE A SHORE A DUROMETER BETWEEN 70-92 BEFORE PROCEEDING. (B) WITH A SHARP KNIFE, MAKE TWO CUTS 5/8 INCH APART AND 3 INCHES LONG THROUGH THE WITH A SHARP KNIFE, MAKE TWO CUTS 5/8 INCH APART AND 3 INCHES LONG THROUGH THE POLYURETHANE BOOT TO THE METAL SURFACE AS SHOWN IN FIGURE 4-3. (C) PLACE A 1/4 INCH SCREWDRIVER OR SPATULA MIDWAY BETWEEN THE POLYURETHANE SURFACE AND THE PLACE A 1/4 INCH SCREWDRIVER OR SPATULA MIDWAY BETWEEN THE POLYURETHANE SURFACE AND THE METAL PLUG SLEEVE IN ONE OF THE CUTS. (D) PRY BACK THE POLYURETHANE UNTIL THE MATERIAL BREAKS OR THE BOND RELEASES. REPEAT THIS PRY BACK THE POLYURETHANE UNTIL THE MATERIAL BREAKS OR THE BOND RELEASES. REPEAT THIS PROBING PROCESS ALONG THE 3-INCH CUT. IF NECESSARY USE PLIERS TO PULL THE POLYURETHANE APART. EVIDENCE OF UNCURED COMPOUND AS DETERMINED BY DUROMETER MEASUREMENTS OR POOR BONDING BETWEEN THE POLYURETHANE AND THE METAL PLUG OR CABLE SHALL BE CAUSE FOR REJECTION.

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FILE NAME:

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NONE

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AutoCAD SHX Text 8580072

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DWG NO.

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SHEET

AutoCAD SHX Text 4.0S3

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REV

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CALC. WT.

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%%UFIGURE 4-1. OUTBOARD CABLE PRESSURE TEST

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CABLE

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CUT TO METAL SURFACE AND CABLE SURFACE

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POLYURETHANE

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METAL PLUG SLEEVE

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%%UFIGURE 4-2. NON-DESTRUCTIVE BOND TEST

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ROTATE IN EITHER DIRECTION AND INSPECT AREA LABELED

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CHECK BOND AT THIS POINT FOR SEPARATION, TEAR, OR DAMAGE

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CABLE

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MANDREL RADIUS 4 TIMES CABLE DIAMETER

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METAL SLEEVE

AutoCAD SHX Text ROUND EDGE PROBE (RIGID PLASTIC OR METAL) WITH NO SHARP EDGES OR CORNERS. DO NOT USE SCREWDRIVER USE SCREWDRIVER

AutoCAD SHX Text IF POLYURETHANE MATERIAL PEELS BACK TO REVEAL BARE METAL, THE PLUG ASSEMBLY SHALL BE REJECTED. REPEAT TEST AT FOUR (4) DIFFERENT POINTS ALONG CIRCUMFERENCE.

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5 LB. LOAD

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LIFT

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%%UFIGURE 4-3. DESTRUCTIVE BOND TEST

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%%USECTION A-A

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CUT

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POLYURETHANE

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METAL PLUG SLEEVE

PRY WITH SCREWDRIVER OR SPATULA .25 MIN WIDTH

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FILE NAME:

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PACKAGING

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NONE

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APPROVALS

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DESIGN ACTIVITY

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CHECKED

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ENGR

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DRAWN

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DATE

AutoCAD SHX Text 8580072

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SECTION 5.0

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DWG NO.

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SHEET

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REV

AutoCAD SHX Text F

AutoCAD SHX Text 20130906

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S. PERSONS

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5.0 PACKAGING 5.1 DOMESTIC SHIPMENT AND FOR IMMEDIATE USE: 5.1.1 PRESERVATION: PRESERVATION PRACTICES, WHICH MAY BE THE VENDOR'S BEST COMMERCIAL PRACTICE, SHALL BE SUFFICIENT TO AFFORD ADEQUATE PROTECTION AGAINST CORROSION, DETERIORATION AND PHYSICAL DAMAGE DURING SHIPMENT FROM THE SOURCE TO THE USER ACTIVITY AND UNTIL INSTALLATION. OUTBOARD CABLE ASSEMBLIES SHALL BE SUITABLY PROTECTED AND MINIMUM BEND RADII SHALL NOT BE EXCEEDED. EACH OUTBOARD CABLE ASSEMBLY SHALL BE SUPPLIED WITH PROTECTIVE CAPS AND A CERTIFICATE OF CONFORMANCE. LOOSE O-RINGS SHALL BE PACKAGED SEPARATELY IN ACCORDANCE WITH MIL-STD-2073-1. LABEL KIT SHALL BE PACKAGED IN ACCORDANCE WITH NOTE 10 ON 7.0S1. O-RINGS, ITEM 13 ON SHEET 7.0S1 AND ITEM 8 ON SHEET 8.2S1, SHALL BE PROVIDED IN A SEALABLE BAG AND AFFIXED TO THE CABLE END USING A COMMERCIALLY AVAILABLE TY-WRAP NOT FULLY CINCHED. 5.1.2 PACKING: PACKING SHALL BE ACCOMPLISHED IN A MANNER WHICH WILL INSURE ACCEPTANCE BY COMMON CARRIERS AT THE LOWEST RATE AND WHICH WILL AFFORD PROTECTION AGAINST PHYSICAL OR MECHANICAL DAMAGE DURING DIRECT SHIPMENT FROM THE SUPPLY SOURCE TO THE USER ACTIVITY FOR INSTALLATION. THE SHIPPING CONTAINERS OR METHOD OF PACKING SHALL CONFORM TO THE UNIFORM FREIGHT CLASSIFICATION RULES OR OTHER CARRIER REGULATIONS AS APPLICABLE TO THE MODE OF TRANSPORTATION AND MAY CONFORM WITH THE VENDOR'S COMMERCIAL PRACTICE. THE OUTBOARD CABLE ASSEMBLY SHALL BE PACKAGED TO ALLOW A MINIMUM BEND RADIUS OF 7 INCHES. BOTH ENDS OF THE CABLE SHALL BE AVAILABLE FOR INSPECTION WITH A MINIMUM OF 18 INCH LEAD LENGTH EXPOSED AND PROTECTED AGAINST SHIPPING DAMAGE. 5.1.3 MARKING FOR SHIPMENT: SHIPMENT MARKING INFORMATION SHALL BE PROVIDED ON INTERIOR PACKAGES AND EXTERIOR SHIPPING CONTAINER IN ACCORDANCE WITH THE VENDOR'S COMMERCIAL PRACTICE. THE INFORMATION SHALL INCLUDE THE FOLLOWING: (A) PART NAME OR DESCRIPTION (B) FEDERAL STOCK NUMBER OR SPECIFICATION PART NUMBER (C) MANUFACTURER'S PART NUMBER (D) CONTRACT OR ORDER NUMBER (E) QUANTITY (F) MANUFACTURER'S NAME AND FEDERAL CODE NUMBER (G) YEAR AND QUARTER OF MANUFACTURE (H) DESTINATION

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CALC. WT.

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ACT. WT.

AutoCAD SHX Text 20131113

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S. DUBOIS

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TITLE

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NUWC M. QUINN

AutoCAD SHX Text 20140618

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E. SEARS

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FILE NAME:

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NOTES

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NONE

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APPROVALS

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DESIGN ACTIVITY

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CHECKED

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ENGR

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DRAWN

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SCALE

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SIZE

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DATE

AutoCAD SHX Text 8580072

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SECTION 6.0

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DWG NO.

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CAGE CODE

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SHEET

AutoCAD SHX Text 6.0S1

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REV

AutoCAD SHX Text F

AutoCAD SHX Text 20130906

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S. PERSONS

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6.0 NOTES 6.1 INTENDED USE: THE OUTBOARD CABLE ASSEMBLIES COVERED IN THIS SPECIFICATION ARE PRIMARILY INTENDED FOR USE ON NAVAL SUBMARINES TO PROVIDE WATERTIGHT INTEGRITY. 6.2 ORDERING DATA 6.2.1 ACQUISITION REQUIREMENTS: ACQUISITION DOCUMENTS SHOULD SPECIFY THE FOLLOWING: (A) TITLE, NUMBER, AND DATE OF THIS SPECIFICATION AND THE APPLICABLE SPECIFICATION SHEET. (B) THE COMPLETE MILITARY PART NUMBER. (C) TYPE OF PRESSURE PROOF FITINGS REQUIRED. (D) WHEN VENDOR QUALIFICATION (FIRST ARTICLE TEST) IS REQUIRED. (SEE SECTION 4.2) (E) WIRES, CONNECTORS AND CABLES REQUIRED IF OTHER THAN SPECIFIED. (F) CONDUCTOR COLOR CODE REQUIRED IF OTHER THAN SPECIFIED (G) WHEN SEALING PLUGS ARE REQUIRED (H) INSPECTION OF INDUSTRIAL PACKAGING REQUIRED. (I) LEVELS OF PACKAGING AND PACKING REQUIRED. (J) SPECIAL MARKING REQUIRED. (K) WIRING TABLE IF OTHER THAN SPECIFIED. 6.2.2 DATA REQUIREMENTS: WHEN THIS DOCUMENT IS USED IN AN ACQUISITION AND DATA IS REQUIRED TO BE DELIVERED, THE DATA REQUIREMENTS IDENTIFIED BELOW SHALL BE DEVELOPED AS SPECIFIED BY AN APPROVED DATA ITEM DESCRIPTION (DD FORM 1664) AND DELIVERED IN ACCORDANCE WITH THE APPROVED CONTRACT DATA REQUIREMENTS LIST (CDRL) INCORPORATED INTO THE CONTRACT. WHEN THE PROVISIONS OF DOD FAR SUPPLEMENT, PART 27, SUB-PART 27.410-6 (DD FORM 1423) ARE INVOKED AND THE DD FORM 1423 IS NOT USED, THE DATA SPECIFIED BELOW SHALL BE DELIVERED BY THE CONTRACTOR IN ACCORDANCE WITH THE CONTRACT OR PURCHASE ORDER REQUIREMENTS. DELIVERABLE DATA REQUIRED BY THIS SPECIFICATION IS CITED IN THE FOLLOWING PARAGRAPHS. THE DATA REQUIREMENTS MAY BE WAIVED BY THE PROCURING ACTIVITY UPON CERTIFICATION BY THE OFFEROR THAT THE IDENTICAL DATA WAS SUBMITIED BY THE OFFEROR AND ACCEPTED BY THE GOVERNMENT UNDER A PREVIOUS CONTRACT FOR THE IDENTICAL ITEM ACQUIRED TO THIS SPECIFICATION. THIS DOES NOT APPLY TO SPECIFIED DATA WHICH MAY BE REQUIRED FOR EACH CONTRACT REGARDLESS OF WHETHER AN IDENTICAL ITEM HAS BEEN SUPPLIED PREVIOUSLY (FOR EXAMPLE, TEST REPORTS). CERTIFICATE OF CONFORMANCE REQUIRED, SEE SECTION 5.1.1. 6.3 VENDOR QUALIFICATION (FIRST ARTICLE): WHEN VENDOR QUALIFICATION IS REQUIRED, THE ITEM SHOULD BE A FIRST PRODUCTION ITEM. THE TEST ARTICLE SHOULD CONSIST OF ONE UNIT. THE CONTRACTING OFFICER SHOULD INCLUDE SPECIFIC INSTRUCTIONS IN ACQUISITION DOCUMENTS REGARDING ARRANGEMENTS FOR EXAMINATIONS, APPROVAL OF TEST RESULTS AND DISPOSITION OF TEST ARTICLES. INVITATIONS FOR BIDS SHOULD PROVIDE THAT THE PROCURING ACTIVITY RESERVES THE RIGHT TO WAIVE THE REQUIREMENTS FOR VENDOR QUALIFICATION FOR THOSE BIDDERS OFFERING A PRODUCT WHICH HAS BEEN PREVIOUSLY ACQUIRED OR TESTED BY THE GOVERNMENT. BIDDERS OFFERING SUCH PRODUCTS, WHO WISH TO RELY ON PREVIOUS PRODUCTION OR TEST RESULTS, MUST FURNISH EVIDENCE WITH THE BID THAT PRIOR GOVERNMENT APPROVAL OF THE PRODUCT IS APPROPRIATE FOR THE PENDING CONTRACT.

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PARAGRAPH NO.

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DATA REQUIREMENT TABLE

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APPLICABLE DID NO.

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OPTION

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INSPECTION SYSTEM PROGRAM PLAN

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DI-QCIC-81379

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VENDOR QUALIFICATION AND QUALITY CONFORMANCE TEST REPORTS

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DI-NDTI-80809

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CALC. WT.

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ACT. WT.

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S. DUBOIS

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TITLE

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CABLE ASSEMBLY PART NUMBER

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MANUFACTURERS PART NUMBER

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MANUFACTURER

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ADDRESS

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CAGE CODE

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CA10704-150

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SEACON PHOENIX, DIVISION OF TE CONNECTIVITY.

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15 GRAY LANE ASHAWAY, RI

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5GS63

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CA10704-250

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L-3 UNIDYNE, INC.

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3835 EAST PRINCESS ANNE ROAD NORFOLK, VA

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AutoCAD SHX Text VENDORS THAT HAVE SUCCESSFULLY COMPLETED THE FIRST ARTICLE QUALIFICATION ARE LISTED IN THE FOLLOWING TABLE: 6.4 SUBCONTRACTED MATERIAL AND PARTS: THE PACKAGING REQUIREMENTS OF REFERENCED DOCUMENTS LIISTED IN SECTION 5.0 DO NOT APPLY WHEN MATERIAL AND PARTS ARE ACQUIRED BY THE CONTRACTOR FOR INCORPORATION INTO THE EQUIPMENT AND LOSE THEIR SEPARATE IDENTITIES WHEN THE EQUIPMENT IS SHIPPED.

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NUWC M. QUINN

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E. SEARS

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FILE NAME:

AutoCAD SHX Text MIL-HDBK-454 SHALL BE USED AS GUIDANCE FOR WORKMANSHIP STANDARDS. LOCATE ITEM 9, 3.0 INCH LENGTH, WITHIN 12.0 INCHES OF THE PLUG AS SHOWN. LEAVE ITEM 9 UNSHRUNK UNTIL FINAL MARKER INSTALLATION. CABLE BAND IDENTIFICATION MARKING SHALL BE .09 (MIN) HIGH CHARACTERS STAMPED IN ACCORDANCE WITH SAE AS5942, AND AS DEFINED IN THE CABLE MARKER TABLE. SEE SHEET 7.0S3. A NON-CONDUCTIVE COATING, DGO-1 OR EQUIVALENT, SHALL BE APPLIED TO ITEM 3 (PLUG SLEEVE) ON 7.0S1 AND ITEM 3 (PLUG SHELL) ON 8.2S1 IN ACCORDANCE WITH NAVESEA S9320-AM-PRO-030/MLDG. MOLDING, BONDING & SURFACE PREPARATION TO BE ACCOMPLISHED IN ACCORDANCE WITH NAVSEA S9320-AM-PRO-020/MLDG, UTILIZING ITEM 12. OVERMOLD DIMENSIONS ARE SHOWN AS REFERENCE TO ALLOW THE MANUFACTURER TO USE EXISTING MOLDS AND PROCESSES. THESE DIMENSIONS SHOULD BE TREATED AS A MAXIMUM ENVELOPE. SIGNIFICANT DEVIATIONS FROM THE OVERMOLD DIMENSIONS SHOWN SHALL BE APPROVED BY THE PROCURING AGENT. OUTBOARD CABLE ASSEMBLIES SHALL BE SHIPPED WITH PROTECTIVE CAPS PER SHEETS 7.0S1 ITEM 5 AND 6. CABLE 8580072-1 IS EQUIVALENT TO THE FOLLOWING CABLE PART NUMBERS AND SHALL BE USED AS A DIRECT SUBSTITUTE. THE INCLUDED LABEL KIT SHALL BE USED TO MARK THIS CABLE IN ACCORDANCE WITH THE APPLICABLE DRAWING, SHIP ALTERATION, LAR, OR PPD. 7534804-9, 7534804-10, 7534804-11, 7534804-12, 7534804-21, 7534804-22, PPD 802-6337554-7.5.2-1, PPD 802-6337554- 7.5.2-2, PPD 802-6337554-7.5.2-3, PPD 802-6337554-7.5.2-4 CABLE 8580072-2 IS EQUIVALENT TO THE FOLLOWING CABLE PART NUMBERS AND SHALL BE USED AS A DIRECT SUBSTITUTE. THE INCLUDED LABEL KIT SHALL BE USED TO MARK THIS CABLE IN ACCORDANCE WITH THE APPLICABLE DRAWING, SHIP ALTERATION, LAR, OR PPD. 7534804-23, 7534804-24 MINIMUM CABLE ASSEMBLY BEND RADIUS IS 6.0 INCHES. EACH CABLE SHALL BE SUPPLIED WITH A SET OF CABLE MARKERS AS IDENTIFIED IN THE CABLE MARKER TABLE. SEE SHEET 7.0S3. INCLUDED WITH THE CABLE MARKERS SHALL BE AN "IN THE FIELD" INSTRUCTIONS DESCRIBING THE PLACEMENT OF THE LABELS UNDER THE CLEAR SHRINK TUBING AND APPLYING THE PROPER HEAT TO ENSURE PROPER INSTALLATION. SEE NOTE 2. CABLE MARKER KIT AND INSTRUCTIONS SHALL BE PROVIDED IN A SEALABLE PLASTIC BAG. THE LABELS FOR EACH CABLE SHALL BE SORTED BY SUBMARINE CLASS. EACH CLASS SHALL BE PROVIDED IN A SEALABLE BAG LABELED FOR THAT CLASS. I.E. 688, VA, SSGN. ALL CLASS LABELS AND INSTRUCTIONS SHALL BE PROVIDED IN A SEALABLE BAG AND AFFIXED TO CABLE END USING A COMMERCIALLY AVAILABLE TY-WRAP NOT FULLY CINCHED.

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REQUIREMENTS:

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NONE

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APPROVALS

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DESIGN ACTIVITY

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CHECKED

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ENGR

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DRAWN

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SCALE

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SIZE

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DATE

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SECTION 7.0

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DWG NO.

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CAGE CODE

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SHEET

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REV

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NOMENCLATURE

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OR DESCRIPTION

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PARTS LIST

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QTY REQD

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IDENTIFYING NO.

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PART OR

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SPECIFICATION

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MATERIAL

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NO.

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ITEM

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PREFORM MOLDED INSERT

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COUPLING

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MIL-DTL-24231

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PLUG SLEEVE, R/A, 270 KEY

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MIL-DTL-24231

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PROTECTIVE CAP

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MIL-DTL-24231

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CABLE, ELECTRICAL, POLYURETHANE

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JACKETED FOR OUTBOARD USE

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AR

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SAE AS39029

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CONTACT, ELECTRICAL CONNECTOR

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SOCKET, CRIMP REMOVABLE

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AR

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INSUL…