N61340/N6134019RGRGURefresh_Procedure_40_Inch_Monitors.pdf

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DO-0012 REFRESH

INSTALLATION PROCEDURE

40 Inch Displays

MULTI-PURPOSE RECONFIGURABLE

TRAINING SYSTEMS (MRTS)

Version: 1.0

04 May 2017

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Revision History

Version Date Created By Reviewed By

1.0 5/4/2017 Dan Fasano

Description: 40 Inch Monitor Installation

1.x

Description:

1.x

Description:

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TABLE OF CONTENTS

1. Introduction

1.1.1 Purpose

1.1.2 Scope

1.1.3 Physical Layout

2. SYSTEM CONFIGURATION

2.1.1 Student Station Rack

2.1.2 Instructor Operator Station (Radio 2)

3. HARDWARE

3.1.1 New System Hardware

3.1.2 New Hardware Receive Procedure

4. HARDWARE REPLACEMENT

4.1.1 Old Monitors

4.1.2 Touchscreens, Power Switch Panel and Keyboard Tray

4.1.3 Install Monitor Brackets

4.1.4 Adjusting Mounting Element

4.1.5 Install Keyboard and Utility Panel

4.1.6 40 Inch Monitor Installation

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WARNING SUMMARY

This warning summary contains general safety warnings that must be understood and applied during installation of the equipment. Failure to observe these precautions could result in serious injury or death to personnel.

EXPLANATION OF SAFETY WARNING ICONS

ELECTRICAL - Electrical wire to hand with electricity symbol running through hand shows that shock hazard is present.

HEAVY PARTS - Heavy object on human figure shows that heavy parts present a danger to life or limb.

WARNING

Electricity can kill. Ensure power has been removed from system prior to removing or installing any hardware.

WARNING

MRTS contains heavy parts, use good lifting techniques when lifting any object.

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FIGURES

NO TABLE OF FIGURES ENTRIES FOUND.

Figure 1: MRTS Device 21H42 Typical Layout Figure 2: Student Station Typical Configuration Figure 3: Instructor Operator Station Figure 4: Remove Cables from Touchscreens

Figure 5: Power Switch Panel Figure 6: Top Monitor Bracket Location

Figure 7: Bottom Monitor Bracket Figure 8: Alignment Tool Figure 9: Mounting Element Screws Figure 10: Keyboard Extender Location

Figure 11: Extender Cage Nuts Location Figure 12: Rear Mounting Flange Extension

Figure 13: Brackets and Keyboard Figure 14: Keyboard Extension Location Student Figure 15: Back of 40 Inch Monitor

Figure 16: 1U Blank Panel

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1. Introduction

1.1.1 Purpose

The purpose of this document is to provide a comprehensive overview of the refresh process for the Multi-Purpose Reconfigurable Training System

(MRTS) 40 inch monitor installation.

1.1.2 Scope

This document contains information to remove old hardware and install new hardware in as much detail as possible. The information contained in this document is not exact, some technical knowledge is required.

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1.1.3 Physical Layout

IOS Rack 19

IOS Rack 20

Rack

Rack

Rack

Rack

Rack

Rack

Rack

Rack

Rack

Rack

Rack

Rack

Rack

Rack

Fire

Control Printer

Figure 1: MRTS Device 21H42 Typical Layout

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2. SYSTEM CONFIGURATION

2.1.1 Student Station Rack

Keyboard/Mouse

Utility Panel

Front

Back

Fans

PC

Power Strip

Switched Outlet

Speakers

Power Switch

Touch Screens

Figure 2: Student Station Typical Configuration

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2.1.2 Instructor Operator Station (Radio 2)

Figure 3: Instructor Operator Station

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3. HARDWARE

3.1.1 New System Hardware

a. 40” Touchscreen

b. Monitor Bracket

c. 2U Rack Extension

d. 1U Blank Panel

3.1.2 New Hardware Receive Procedure

a. Check containers and cartons for any signs of exterior damage.

b. Report any damage.

c. Check serial numbers against DD1149.

4. HARDWARE REPLACEMENT

4.1.1 Old Monitors

a. If the system is running have POC shutdown the system.

b. Place rack power switch in OFF position.

c. Disconnect all cables from old CPU.

d. Remove CPU and power cord.

e. Remove USB, video and power cables from all 4 monitors and remove them from rack.

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USB

Video

Power

Figure 4: Remove Cables from Touchscreens

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4.1.2 Touchscreens, Power Switch Panel and Keyboard Tray

a. Remove the top monitor first.

b. Remove the screws and reuse to mount 40 inch monitor brackets.

c. Remove the remaining three touchscreens.

d. Remove all cage nuts (Note: monitor cage nuts are different than keyboard, power switch and utility panel keep them separate).

e. Remove power switch panel and cage nuts.

f. Install cage nuts and power switch panel in back of cabinet location 35 and 36. Figure 5

g. Remove keyboard tray, utility panel and cage nuts.

NOTE:

This procedure requires two persons.

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Remove Cage Nuts

Remove Power Switch Panel

Install Cage Nuts

Power Switch at 35 and 36

Front Back

Figure 5: Power Switch Panel

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4.1.3 Install Monitor Brackets

a. Install cage nuts for top bracket in locations: bottom of 39, top of 36 and 34. Figure 6

b. Install cage nuts for bottom bracket in locations: 15, bottom of 13 and top of 10. Figure 7

c. For radio 2 install cage nuts in locations: bottom of 29, top of 26 and

24.

d. Install top and bottom brackets.

Figure 6: Top Monitor Bracket Location

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Figure 7: Bottom Monitor Bracket

4.1.4 Adjusting Mounting Element

a. Install alignment tool to top and bottom brackets. Figure 8

b. Using number 30 torx loosen all 8 adjustment screws on the mounting element. Figure 9

c. Push the brackets until the alignment tool is in contact with front of rack.

d. Tighten all 8 screws.

e. Remove alignment tool.

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Figure 8: Alignment Tool

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Figure 9: Mounting Element Screws

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4.1.5 Install Keyboard and Utility Panel

a. Install the 4 cage nuts that come with the 3 inch rack extender in locations 24 and 25.

b. For Radio 2 install cage nuts location 14 and 15.

c. Install extender so the top slot is above 25 (student) 15 (Radio 2) the screw goes into the second slot. Figure 10

d. Install keyboard and utility panel cage nuts. Figure 11

e. Adjust keyboard rear mounting flange extension. Figure 12

f. Install keyboard and utility panel. Figure 13

g. Install cage nuts for rear mounting flange locations: top and bottom of 25 (student) top and bottom of 15 (Radio 2). Figure 14

h. Install rear mounting flange extension.

Top of Extender

25 for Student Rack 15 for

Radio 2

Figure 10: Keyboard Extender Location

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Figure 11: Extender Cage Nuts Location

Figure 12: Rear Mounting Flange Extension

Figure 13: Brackets and Keyboard

Figure 14: Keyboard Extension Location Student

4.1.6 40 Inch Monitor Installation

a. Unpack monitor record serial number to identify what column it will be installed in E.

b. Remove mounting screws A.

c. Install alignment pin B.

d. Cut 4 pieces vinyl foam tape 2x2cm and install to back of monitor

C 18cm from top 2cm from side and D 10cm from bottom 2cm from side.

e. Loosen monitor bracket screws for easer alignment.

f. Two persons carefully lift monitor to top bracket align pin to top hole of bracket install 4 screws and tighten A.

g. Tighten bracket screws.

h. Repeat for bottom monitor (Note: bottom monitor mounts upside down).

i. Install display port, USB and power cord.

j. Install 1U blank panel bottom front of rack. Figure 16

NOTE

This procedure may require three persons.

A

A

A

A

C

D

B

E

D

C

Figure 15: Back of 40 Inch Monitor

1U Blank Panel

Figure 16: 1U Blank Panel

NOTES: