Attachment_J-1.pdf
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- Solicitation number
- N5523619R0016
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Attachment J-1 (rev. 1)
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| Exhibit_A_Pricing_Workbook.xlsm | XLSM spreadsheet | |
| Attachment_J-1.pdf | ||
| Exhibit_B_LCAC_78_CDRL.pdf | ||
| N5523619R0016.pdf | ||
| Exhibit_C_LCAC_78_GFP_11APR2019.xlsx | XLSX spreadsheet | |
| Attachment_S1_-_Reference_Information_Sheet.docx | DOCX document | |
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| Attachment_S-2_-_Request_for_Specification_Clarification_Form.doc | DOC document |
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N5523619R0016
Attachment J-1
LCAC 78 Emergent Repairs Statement of Work (Revised)
1. Conduct and record Drive Train Alignments on LCAC shafts 1, 2, 3 & 4 IAW WI 243-11-
001. Submit report of findings to supervisor.
2. (V) (G) Conduct a joint visual inspection of #4 Lift Fan Volute Assembly for pitting, corrosion, deformation, cracking, or other damage.
2a. Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the Joint Visual Inspection of item 2 to the SUPERVISOR.
3. Remove existing damaged and replace with new support structure of #4 Lift Fan lower volute assembly to include up to 200” of channel (FN 65 and 66 of 579546 rev P), and up to 65” of I beam (FN 62 of 579546 rev P) as required.
4. Remove and replace CCD-361 Rev 01 (Modification to Lift Fan Bearing Mount Support
Structure, Accomplish) on FWD and AFT side of Lift Fan #4 Lower Volute assembly.
5. Accomplish the requirements of 009-12 including Table 4, Column C, Lines One through 7.
5a. Accomplish nondestructive testing in accordance with Line 10
6. The following Work Items will be accomplished along with the repairs listed in the
Statement of Work above;
a. 077-01-001 Hazardous Waste Produced on Naval Vessels, control
b. 243-11-001 Shafting; remove, turnover and install
c. 248-11-001 LCAC Craft Change Document-361 Rev 01, Modification to Lift Fan
Bearing Mount Support Structure; accomplish
d. 248-11-004 Lift Fan Bearing; replace
e. 248-11-005 Starboard Lift Fan Blade Impeller Assembly Repair; accomplish
f. 248-11-006 Lift Fan Shaft Journal and Thread repair; accomplish
g. 248-12-005 Port Lift Fan Blade Impeller Assembly Repair; accomplish
References:
1. Standard Items FY20
2. S9240-AA-TMM-078 Rev 02, Operation and Maintenance Manual for Landing Craft, Air Cushion (LCAC) Transmission System (LCAC 78)
3. S9248-AA-TMM-078 Rev 02, Operation and Maintenance Manual for (SLEP) Landing
Craft, Air Cushion (LCAC) Lift System Fans and Ducting (LCAC 78)
4. 248-5749540 Rev AH, LCAC Volute Final Assembly
5. 611-8677590 Rev -, Bow Thruster Assembly Lift Sling
6. 248-5749539 Rev L, LCAC Lift System Installation
7. 248-5749550 Rev L, LCAC Impeller Assy
8. 248-5749552 Rev Q, LCAC Blade Assy - Impeller Lift Fan 63" Dia
9. 248-5749551 Rev D, LCAC Back Plate - Impeller Lift Fan 63" Dia.
10. 248-8430497 Rev -, CCD 581 Rev 00 LCAC Lift Fan Blade Foam Fill Procedure
11. 7614-947941 Rev A, Process Specification for Structural Shimming Compound.
12. 248-5749555 Rev H, LCAC Shaft Assembly
13. LCAC Craft Change Document-391 Rev 01, Lift Fan Shaft Journal and Thread Repair
14. S9248-AA-TMM-078 Rev 03, Operation and Maintenance Manual for Landing Craft, Air Cushion (LCAC) Lift System Fans and Ducting (LCAC 78)
15. 248-5749562 Rev P, LCAC Bearing Mount Details
16. 248-5750322 Rev J, LCAC Bearing, Ball Lift System
17. 248−6732495 Rev K, C/A 361D LCAC Mods to Lift Fan Brg Mt Support Structure
18. CCD 361D Rev 01, Modification to Lift Fan Bearing Mount Support Structure;
accomplish
19. 151−6908242 Rev A, C/A 361 LCAC Lift Fan FOD Screen Mods Incid to Bearing
Support Structure Stiffening
20. 835−6732738 Rev −, Lift Fan Bearing Foundation Engineering Data Package for LCAC
AER−229
21. 20407 Rev −, LCAC Hand Hold Assembly
22. 151−5749279 Rev K, LCAC Screen, Webbing Lift Fan
23. 234−5750025 Rev PC, LCAC Water Wash Installation Engine Systems
24. 568−5749803 Rev AB, LCAC Hydraulic−Installation Bow Thruster
25. 248−5749546 Rev P, LCAC Volute Sub−Assemblies
26. 240-5750400 Rev G, LCAC Transmission System
27. 241-5750320 Rev F, LCAC Power Transmission Installation
SSP: 1 of 6 ITEM NO: 077-01-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
SHIP: ASSAULT CRAFT UNIT 5 (ACU ITEM NO: 077-01-001
45411)
COAR: NONE
PCN: LC78
CMP:
1. SCOPE:
1.1 Title: Hazardous Waste Produced on Naval Vessels; control
1.2 Location of Work:
1.2.1 Throughout the Craft
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Resource Conservation and Recovery Act (RCRA)
2.2 49 U.S.C. 5103, Federal Hazardous Materials Transportation Act
2.3 Applicable Hazardous Waste Manifest Form
2.4 10 U.S.C. 7311
3. REQUIREMENTS:
3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.
3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.
3.1.2 Manage and transport for Navy disposal, Navy-generated
hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.
Report: HAZARDOUS WASTE MANIFEST AVAIL COMPLETE (Key Event) + 2 days
3.1.3 Submit one legible copy, in hard copy or approved transferrable media, of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.
NONE
PLANNER: DENISTON, MARK
SHIP: ASSAULT CRAFT UNIT 5 (ACU 45411)
SSP: 2 of 6 ITEM NO: 077-01-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.
3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship’s Force or Navy employees (termed Navy-
Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR’S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.
3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor-
Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.
Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.
3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed
Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the
Navy. The contractor shall sign the generator certification on the
Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR’s concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.
3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number
SSP: 3 of 6 ITEM NO: 077-01-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.
3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.
3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:
AMOUNT
Sodium Hydroxide
Cleaning Solvents
Sodium Phosphates (Tri, Bi, or Mono)
Fluorocarbons
Morpholine
Sodium Chromates
Hydrazine
Carbohydrazide
Methyl Ethyl Ketone
TYPE NAVY CO-GENERATED CONTRACTOR
Acid Solutions (may include spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)
Ethylene Glycol (Antifreeze)
30 Gallons
SSP: 4 of 6 ITEM NO: 077-01-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
Spent Abrasive Blast Material
(contaminated with a known hazardous waste)
Trichloroethane
Miscellaneous Chemicals 10 Pounds
20 Pounds
(Ignitable)
Miscellaneous Chemicals
10 Gallons
(Corrosive)
(TCLP Toxic)
(Reactive)
Oil (Synthetic)
30 Gallons
Paints (Enamel, Latex, Epoxy, thinners, oil based, rubber paint, nonskid, lacquer, remover, varnishes)
Paints (May include lead, cadmium, or chrome)
Paint Strippers (phenols, lead, chromium)
Sludge (Contaminated with
SSP: 5 of 6 ITEM NO: 077-01-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
Insulation (May contain Lead)
Oily Rags 50 Pounds
3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.
Report: HAZARDOUS WASTE LISTING AVAIL COMPLETE
(Key Event) + 3 days
3.7 Submit one legible copy, in hard copy or approved transferrable media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.
3.7.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous
(with generator assignment), non-hazardous, or did not exist.
3.7.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.
3.7.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of
Subtitle C of 2.1 and include a description of such efforts in the report.
3.8 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.
4. NOTES:
4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in
3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in 3.5 does not preclude the contractor from taking action consistent with 2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2. Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.
a known hazardous waste)
Wool Felt (contaminated with chromium and PCB's)
Ventilation Debris/Residue
(heavy metals, e.g., cadmium, chromium)
SSP: 6 of 6 ITEM NO: 077-01-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by
2.4. They are not estimates of the amount of the work
involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.
4.2 Hazardous wastes are determined by one or more of the following methods:
4.2.1 Chemical analysis which shows that the material
characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure -
TCLP) exceed the limits for that material in 40 CFR 261.20
Subpart C.
4.2.2 Reference to a Material Safety Data Sheet (MSDS).
4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.
4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
5.3 KITTED MATERIAL:
SSP: 1 of 3 ITEM NO: 243-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, SHIP: ASSAULT CRAFT UNIT 5 (ACU ITEM NO: 243-11-001
45411)
COAR: PCN:
LC78
1.1 Title: Shafting; remove, turnover and install
1.2 Location of Work:
1.2.1 Main Deck, Starboard
1.2.2 Main Deck, Port
1.3 Identification:
1.3.1 Quantity (4 EA), Power Transmission Shafting Assembly
1.3.1.1 Quantity (2 EA), Sections S1 through S3, Starboard, Figure 8-1 of 2.2
1.3.1.2 Quantity (2 EA), Sections S2 through S4, Port, Figure 8-1 of 2.2
2. REFERENCES:
2.1 Standard Items
2.2 S9240-AA-TMM-078 Rev 03, Operation and Maintenance Manual for Landing Craft, Air Cushion (LCAC) Transmission System (LCAC 78)
2.3 240-5750400 Rev G, LCAC Transmission System
2.4 241-5750320 Rev F, LCAC Power Transmission Installation
3. REQUIREMENTS:
3.1 Accomplish alignment checks for Total Indicated Runout (TIR) and coupling deflections for the shafting listed in 1.3 and located in 1.2, in accordance with Paragraphs 6-6.5.8, 7-4.5.3 and 7-5 of 2.2.
Report: RESULTS OF TIR SITUATIONAL + 3 days
3.1.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.
3.2 Remove the shafting listed in 1.3 and located in 1.2 from the power transmission system, using 2.4 through 2.5 as guidance.
SSP: 2 of 3 ITEM NO: 243-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative,
3.2.1 Match-mark laminated shim spacers and fasteners and retain for reuse.
3.2.2 Remove high spots, burrs, abrasions, nicks, corrosion, gasket material, and foreign matter from exposed flanges and mating surfaces.
(V)(G) "SHAFT INSPECTION"
3.3 Accomplish a visual external inspection of the shafting removed in
3.2 for deterioration, pitting, cracks, and areas of damage or distortion. Turn over each removed shaft to the SUPERVISOR for disposition.
Report: INSPECTION RESULTS SITUATIONAL + 3
3.3.1 Submit one legible copy, in hard copy or approved
of 3.3 to the SUPERVISOR.
3.4 Install the equipment listed in 1.3.1 and located in 1.2 and provided as Government Furnished Material (GFM) in 5.1, in accordance with 2.4, using 2.2, 2.3, 2.5 as guidance.
3.4.1 Install laminated shim spacers and fasteners match-marked and retained in 3.2.1, in accordance with 2.4.
3.4.2 Align shafting in accordance with Paragraphs 6-6.5.8, 7-4.5 and 7-5 of 2.2, and 2.3.
(V)(G) "SHAFT ALIGNMENT VERIFICATION"
3.5 Accomplish shaft alignment verification in accordance with Paragraphs 6-6.5.8, 7-4.5 and 7-5 of 2.2.
Report: ALIGNMENT VERIFICATION REPORT SITUATIONAL + 3
3.5.1 Submit one legible copy, in hard copy or approved
of 3.5 to the SUPERVISOR.
3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed
4. NOTES:
4.1 Work in this item interfaces with Work Items 248-11-005, Starboard Lift Fan Blade Impeller Assembly Repair; accomplish and 248-12-005, Port Lift Fan Blade Impeller Assembly Repair; accomplish.
SSP: 3 of 3 ITEM NO: 243-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative,
5. GOVERNMENT FURNISHED MATERIAL(GFM):
1.
2.
TOTAL
QUANTITY
PROVIDED
NAME Of PART
PIECE
NO.
REF
NATIONAL
STOCK
REQ
PARA NO.
Shaft, Assembly 5750625- 01-191-
2 EA S1 & S2 1 2.4 3770 3.4
Shaft, Assembly 5750625- 01-189-
2 EA S3 & S4 2 2.4 8956 3.4
SSP: 1 of 3 ITEM NO: 248-11-001 EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, SHIP: ASSAULT CRAFT UNIT 5 (ACU
ITEM NO: 248-11-001
COAR: PCN: LC78
PLANNER:
DENISTON
1.1 Title: LCAC Craft Change Document−361 Rev 01, Modification to Lift Fan Bearing Mount Support Structure; accomplish
1.2 Location of Work:
1.2.1 Machinery Deck, Frames 10, Port
1.3 Identification:
1.3.1 Quantity (One EA), Box Assembly, Lower, #4 Port (Item No.
36 (5749546-001), Figure 8-5 of 2.2)
2. REFERENCES:
2.1 Standard Items
2.2 S9248−AA−TMM−078 Rev 03, Operation and Maintenance Manual for Landing Craft, Air Cushion (LCAC) Lift System Fans and Ducting (LCAC-78)
2.3 248−6732495 Rev K, C/A 361D LCAC Mods to Lift Fan Brg Mt Support Structure
2.4 151−6908242 Rev A, C/A 361 LCAC Lift Fan FOD Screen Mods Incid to Bearing Support Structure Stiffening
2.5 835−6732738 Rev −, Lift Fan Bearing Foundation Engineering Data Package for LCAC AER−229
2.6 20407 Rev −, LCAC Hand Hold Assembly
2.7 151−5749279 Rev K, LCAC Screen, Webbing Lift Fan
2.8 234−5750025 Rev PC, LCAC Water Wash Installation Engine Systems
2.9 568−5749803 Rev AB, LCAC Hydraulic−Installation Bow Thruster
SHIP: ASSAULT CRAFT UNIT 5 (45411)
SSP: 2 of 3 ITEM NO: 248-11-001 EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative,
2.10 248−5749546 Rev P, LCAC Volute Sub−Assemblies
2.11 248−5749562 Rev M, LCAC Bearing Mount Details
2.12 LCAC CRAFTALT−0361D Rev 01, Modifications to Lift Fan Bearing Mount Support Structure
3.1 Accomplish alignment checks for Total Indicated Runout (TIR) for the equipment listed in 1.3 and located in 1.2, in accordance with Paragraph 6−
5.7.3.1 of 2.2.
3.1.1 Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.
3.2 Accomplish removals, modifications and installations incidental to LCAC Craft Change Document−361 Rev 01, Modification to Lift Fan Bearing Support Structure, at the location listed in 1.2 in accordance with 2.3 through 2.6, using 2.2 and 2.7 through 2.12 for guidance.
3.2.1 Chip and grind surfaces flush and smooth in way of removals.
3.2.2 Template exact size, configuration, and location from existing Landing Craft conditions.
3.3 Accomplish the requirements of 009−12 of 2.1, including Table 4, Column C, Lines one through 7.
3.3.1 Accomplish nondestructive testing in accordance with Line 10.
3.4 piping.
Accomplish the requirements of 009−71 of 2.1, for new and disturbed
3.4.1 Test pressure shall be 95 PSIG, using clean fresh water, when the hydrostatic test option is selected for the waste water wash system.
3.4.2 Remove fluid upon completion of hydrostatic tests. Allowable residual fluid: None.
3.4.3 Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the requirements of 3.4 to the SUPERVISOR.
3.5 Accomplish alignment checks for Total Indicated Runout (TIR) for the equipment listed in 1.3 and located in 1.2 upon completion of repairs in 3.2, in accordance with Paragraph 6−5.7.3.1 of 2.2.
3.5.1 Submit one legible copy, in hard copy or approved transferrable
SHIP: ASSAULT CRAFT UNIT 5 (45411)
SSP: 3 of 3 ITEM NO: 248-11-001 EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, media, of a report listing results of the requirements of 3.5 to the SUPERVISOR.
(V)(G) "OPERATIONAL TEST"
3.6 Accomplish an operational test of each piping system disturbed by this Work Item, under normal system operating pressure.
3.6.1 Allowable leakage at new and disturbed joints: None.
3.6.2 Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the requirements of 3.6 to the SUPERVISOR.
3.7 Accomplish the requirements of 009−32 of 2.1 for new and disturbed
4. NOTES:
4.1 None.
5.
5.1
GOVERNMENT FURNISHED MATERIAL (GFM):
LLTM:
SSP: 1 of 4 ITEM NO: 248-11-004
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, SHIP: ASSAULT CRAFT UNIT 5 (ACU 45411) ITEM NO: 248-11-004
PCN: LC78
CMP: NONE
PLANNER: DENISTON, M
1.1 Title: Lift Fan Bearing; replace
1.2 Location of Work:
1.2.1 Machinery Deck, Frames 6-10, Starboard
1.2.2 Machinery Deck, Frames 6-10, Port
1.3 Identification:
1.3.1 Quantity (8 EA), Bearing, Ball, Part No. MRC124KS (Alternate:
Timken US Corp. Part No. V9124K8), Figure 8-6, Table 8-7, Index No.
17 of 2.2
1.3.2 Quantity (8 EA), Lift Fan Bearing Mount Assembly, Figure 8-5, Table 8-6, Index No. 55 of 2.2
2. REFERENCES:
2.1 Standard Items
2.2 S9248-AA-TMM-078 Rev 02, Operation and Maintenance Manual for Landing Craft, Air Cushion (LCAC) Lift System Fans and Ducting (LCAC 78)
2.3 248-5749540 Rev AH, LCAC Volute Final Assembly
2.4 248-5749562 Rev P, LCAC Bearing Mount Details
2.5 248-5750322 Rev J, LCAC Bearing, Ball Lift System
2.6 7614-947941 Rev A, Process Specification for Structural Shimming Compounds
3. REQUIREMENTS:
3.1 Remove existing equipment listed in 1.3 and located in 1.2 in accordance with 2.2 through 2.5. Retain serviceable parts for reuse.
3.1.1 Matchmark shim spacers and fasteners and retain for reuse.
3.1.1.1 Accomplish the requirements of 009-84 of 2.1.
3.1.2 Clean all parts exposed by disassembly and removals using solvent conforming to MIL-PRF-680 or equal, in accordance with Paragraph 6-5.8.2.1 of 2.2.
3.1.3 Accomplish a visual inspection of each part exposed by
disassembly and removals for cracks, pitting, nicks, scratches, corrosion, galling, spalling, damaged threads and other defects in accordance with Paragraph 6-5.8.2.2 of 2.2.
Report: Parts Inspection Date: + 3
3.1.3.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.1.3 to the SUPERVISOR.
SSP: 2 of 4 ITEM NO: 248-11-004
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative,
3.1.4 Accomplish a visual inspection of each bearing liner listed in
1.3.2 and located in 1.2 for wear, scratches, nicks and other defects.
Report: Bearing Liner Inspection Date: + 3
3.1.4.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing inspection results of
3.1.4 to the SUPERVISOR.
3.2 Install new the equipment listed in 1.3.1 and located in 1.2, using serviceable parts retained in 3.1 and 3.1.1, in accordance with 2.2 through 2.5.
3.2.1 Remove existing, fit, and install new the following parts:
TOTAL
QUANTITY
REQUIRED
NAME
OF PART
INDEX
NO.
REF.
NO.
FIGURE
NO.
PART
32 EA
4.2)
Bolt, Machine 56 2.2 8-5 NAS501-8-20A (See
32 EA Washer 57 2.2 8-5 AN960C816
32 EA Nut, Self-locking 58 2.2 8-5 MS21044C8
8 EA Shim 59 2.2 8-5 5749545-205
8 EA Check Seal, Plain 4 2.2 8-6 RS0140-340
8 AY Rub Ring Assy 5 2.2 8-6 5750173-007
64 EA Bolt, Machine 6 2.2 8-6 NAS501-6-46A
64 EA Washer, Flat 7 2.2 8-6 AN960C616
64 EA Nut, Self-locking 8 2.2 8-6 MS21044C6
8 EA O-Ring 11 2.2 8-6 2-171N674-70
8 EA Fitting, Grease 13 2.2 8-6 MS15720-1
24 EA Pin, Straight 15 2.2 8-6 MS16555-41
8 EA Bearing 17 2.2 8-6 MRC124KS
8 EA O-Ring 21 2.2 8-6 2-171N674-70
8 EA Gasket 24 2.2 8-6 5749545-287
16 AY Rub Ring Assy 26 2.2 8-6 5750173-019
64 EA Bolt, Machine 27 2.2 8-6 NAS501-3H6A
64 EA Washer, Flat 28 2.2 8-6 AN960C10L
6 EA Check Seal, Plain 29 2.2 8-6 RS0130-340
A/R Dynamold N/A 2.4 N/A Metalset A4 or equal
3.2.2 Remove existing, fit, and install new the following parts provided as Government Furnished Material (GFM) and listed in 5.1:
SSP: 3 of 4 ITEM NO: 248-11-004
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QUANTITY NAME INDEX REF. FIGURE PART
REQUIRED OF PART NO. NO. NO. NO.
8 EA Isomag Seal 9 2.2 8-6 5375MSR6750
8 EA Liner, Bearing 15A 2.2 8-6 5749562-005
8 EA Seal 23 2.2 8-6 4441MFLR5750
3.2.3 Accomplish the requirements of 009-84 of 2.1.
3.2.4 Apply grease conforming to MIL-PRF-81322 to each new bearing and pillow block in accordance with General Note 39 of 2.3.
3.2.5 Apply Dynamold Metalset A4, or equal in accordance with Paragraph 6-5.3.3 of 2.2, using 2.6 as guidance.
3.2.5.1 Apply Pro-Seal 870, or equal in accordance with
Paragraph 6-5 of 2.2.
3.3 Plug weld existing bolting holes for the equipment listed in 1.3.2 used for anchoring the pillow block to the U-channel foundation to facilitate installation. Layout and drill new anchoring holes during installation after all final alignments are accomplished, in accordance with Paragraph 6-5.8.2.3.3 of 2.2.
(V)(G) "SPOT-FACE"
3.3.1 Spot-face the underside of the U-channel to ensure full contact of the washer and nut in accordance with Paragraph 6-
5.8.2.3.3 of 2.2.
3.3.2 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines One through 7.
(V)(G) "OPERATIONAL TEST"
3.4 Accomplish an operational test of the lift system fan and ducting assembly disturbed by this Work Item in accordance with 2.2.
Report: Test Results Date: + 3
3.4.1 Submit one legible copy, in hard copy or approved
of 3.4 to the SUPERVISOR.
4. NOTES:
4.1 Work in this item interfaces with Work Items 248-11-001, Starboard Lift Fan Blade Impeller Assembly Repair; accomplish and 248-12-001, Port Lift Fan Blade Impeller Assembly Repair; accomplish.
4.2 Longer bolts for Index No. 56 of 3.2.1, may be required to achieve proper torque. Acceptable bolts include: EWB0420D-10–30, NAS501-8-22A, NAS501-6–16A, NAS501-6–12A, NAS501-6–11A and NAS501-6–10A.
SSP: 4 of 4 ITEM NO: 248-11-004
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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, 3.
TOTAL
PIECE NO.
REF NO.
NATIONAL
STOCK NO.
Seal, Isomag 01-535-
8 EA 5375MSR6750 9 2.2 1019 3.2.2
5749562- 01-377- 8 EA Liner, Bearing 005 2.2 3729 3.2.2 Seal, 01-535-
8 EA 4441MFLR5750 23 2.2 1009 3.2.2
SSP: 1 of 4 ITEM NO: 248-11-005
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, SHIP: ASSAULT CRAFT UNIT 5 (ACU ITEM NO: 248-11-005
1.1 Title: Starboard Lift Fan Blade Impeller Assembly Repair; accomplish
1.2 Location of Work:
1.2.1 Main Deck, Frames 6-10, Starboard
1.3 Identification:
1.3.1 Quantity (2 EA), Shafts S1 and S3, Starboard (Figure 8-1 of 2.2)
1.3.2 Quantity (One EA), Bow Thruster Assembly, Starboard (Figure 8- 2 of 2.3)
1.3.3 Quantity (One EA), Manifold Assembly, Starboard (Index No.
One, Figure 8-5 of 2.4)
1.3.4 Quantity (2 EA), Volute Final Assembly, Starboard (Index No.
14, Figure 8-4 of 2.4)
1.3.4.1 Quantity (4 EA), Bellmouth Air Inlet Subassembly
(Figure 3-4 of 2.4)
1.3.4.2 Quantity (2 EA), Lift Fan Blade Impeller Assembly
(Index No. 54, Figure 8-5 of 2.4)
2. REFERENCES:
2.1 Standard Items
2.2 S9240-AA-TMM-078 Rev 02, Operation and Maintenance Manual for Landing Craft, Air Cushion (LCAC) Transmission System (LCAC 78)
2.3 S9568-AL-TMM-078 Rev 01, Operation and Maintenance Manual for Landing Craft, Air Cushion (LCAC) Bow Thruster Assembly (LCAC 78)
2.4 S9248-AA-TMM-078 Rev 02, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Lift System Fans and Ducting (LCAC 78)
2.5 248-5749540 Rev AH, LCAC Volute Final Assembly
2.6 611-8677590 Rev -, Bow Thruster Assembly Lift Sling
2.7 248-5749539 Rev L, LCAC Lift System Installation
2.8 248-5749550 Rev L, LCAC Impeller Assy
2.9 248-5749552 Rev Q, LCAC Blade Assy - Impeller Lift Fan 63" Dia
2.10 248-5749551 Rev D, LCAC Back Plate - Impeller Lift Fan 63" Dia.
2.11 248-8430497 Rev -, CCD 581 Rev 00 LCAC Lift Fan Blade Foam Fill Procedure
2.12 7614-947941 Rev A, Process Specification for Structural Shimming Compound.
EXPORT CONTROLLED DATA: This document
SSP: 2 of 4 ITEM NO: 248-11-005
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, coupling deflections for the shafting listed in 1.3.1 and located in 1.2, in accordance with Paragraphs 6-6.5.8 and 7-4.5.3 of 2.2.
3.2 Remove the equipment listed in 1.3.2 and located in 1.2 in accordance with Paragraphs 6-5.3 and 6-5.4 of 2.4, using 2.3, Figure 6-11 of 2.4, 2.5 and 2.6 as guidance.
3.3 Weld fill and grind flush (257) bell mouth bolt holes and match drill bell mouth upon installation.
3.3.1 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines one thru 7.
3.4 Remove the equipment listed in 1.3.1 and 1.3.3 and located in 1.2 in accordance with Paragraph 6-5.6.1 of 2.4, using 2.6 and 2.7 as guidance.
3.4.1 Match-mark shafting laminated shim spacers and fasteners and retain for reuse.
3.4.2 Accomplish a visual inspection of each Lift Fan Blade Impeller Assembly for cracks, wear, burrs and other defects, using 2.4, and
2.7 through 2.10 as guidance.
3.4.2.1 Submit one legible copy, in hard copy or approved
requirements of 3.3.2 to the SUPERVISOR.
3.5 Remove existing and install new lift fan blades from each Impeller Assembly listed in 1.3.3 in accordance with Figure 8-7 of 2.4, using 2.5 through 2.11 as guidance.
3.5.1 Install Government Furnished Material (GFM) provided in 5.1.1 and 5.1.2.
3.5.2 Remove existing, fit, and install new the following parts:
TOTAL
REQUIRED OF PART NO. NO. NO. NO.
364 EA Bolt, Machine 2 2.4 8-7 NAS1004-7A
728 EA Washer 3 2.4 8-7 AN960C416
364 EA Nut, Self Lock 4 2.4 8-7 MS21044C4
364 EA Bolt, Machine 6 2.4 8-7 NAS1004-7A
728 EA Washer 7 2.4 8-7 AN960C416
364 EA Nut, Self Lock 8 2.4 8-7 MS21044C4
364 EA Bolt, Machine 9 2.4 8-7 NAS1004-15A
364 EA Washer 10 2.4 8-7 AN960C416
364 EA Nut, Self Lock 11 2.4 8-7 MS21044C4
3.5.3 Turn over each impeller assembly to the SUPERVISOR for
balancing.
SSP: 3 of 4 ITEM NO: 248-11-005
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3.6 Install the equipment listed in 1.3.1 and 1.3.3 and located in 1.2 and provided as Government Furnished Material (GFM) in 5.1.3 after balancing required in 3.4.3, in accordance with Paragraph 6-5.6.3 of using 2.7 and 2.8 as guidance.
3.6.1 Fit and install new the following parts in accordance with Figure 8-5 of 2.4:
TOTAL
16 EA Bolt, Machine 56 2.4 8-5 NAS501-8-20A
16 EA Washer 57 2.4 8-5 AN960C816
16 EA Nut, Self Lock 58 2.4 8-5 MS21044C8
4 EA Shim 59 2.4 8-5 5749545-205
A/R Dynamold N/A 2.4 N/A MS-26 or equal
3.6.2 Apply Dynamold, MS-26 or equal in accordance with Paragraph 6-
5.6.3 of 2.4, using 2.12 as guidance.
3.5.2.1 Apply Pro-Seal 870, or equal in accordance with
Paragraph 6-5 of 2.4.
3.7 Install the equipment listed in 1.3.2 and removed in 3.2 in accordance with Paragraphs 6-5.3 and 6-5.4 of 2.4, using 2.3, Figure 6-11 of 2.4, 2.5 and 2.6 as guidance.
3.7.1 Align, locate and match drill bell mouth subassemblies
listed in 1.3.4 located in 1.2 using 2.5 as guidance.
3.7.2 Fit, and install new the following parts in accordance with Figure 8-5 of 2.4:
TOTAL
QUANTITY NAME INDEX REF. FIGURE PART
REQUIRED OF PART NO. NO. NO. NO.
190 EA Bolt, Machine 2 2.4 8-5 NAS501-6-10A
190 EA Washer 3 2.4 8-5 AN960C616
190 EA Nut, Self-lkg 4 2.4 8-5 MS21044C6
4 EA Bolt, Machine 6 2.4 8-5 NAS501-6-13A
4 EA Washer 7 2.4 8-5 AN960C616
4 EA Nut, Self-lkg 8 2.4 8-5 MS21044C6
4 EA Bolt, Machine 10 2.4 8-5 NAS501-6-13A
4 EA Washer 11 2.4 8-5 AN960C616
4 EA Nut, Self-lkg 12 2.4 8-5 MS21044C6
3.7.3 Apply Pro-Seal 870, or equal in accordance with Paragraph 6-5 of 2.4.
SSP: 4 of 4 ITEM NO: 248-11-005
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, (V)(G) "ALIGNMMENT AND BALANCING"
3.8 Align and balance each Lift Fan Blade Impeller Assembly listed in
1.3.3 and 1.3.4 and located in 1.2 in accordance with Chapter 6 of 2.4.
Accomplish shaft alignment verification in accordance with Paragraphs 6- 6.5.8, 7-4.5.3 and Table 6-7 of 2.2.
Report: ALIGN AND BALANCE RESULTS SITUATIONAL + 3
3.8.1 Submit one legible copy, in hard copy or approved
requirements of 3.7 and 3.7.1 to the SUPERVISOR.
3.9 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 Analyzer and associated components required to accomplish dynamic balancing in 3.7 are available from the SUPERVISOR.
4.2 Work in this item interfaces with Work Items 243-11-001, Shafting;
preserve, 248-11-004, Lift Fan Bearing; replace and 248-11-006, Lift Fan Shaft Journal and Thread Repair; accomplish.
4.3 Installation hardware listed in 3.5.1 is provided in Work Item 248- 11-004, Lift Fan Bearing; replace.
4.4 Alignment checks for (TIR) required in 3.1 and removal and installation of the equipment listed in 1.3.1 are accomplished on Work Item 243-11-001, Shafting; remove, turnover and install.
4.5 Longer bolts, for Index No. 56 of 3.5.1, may be required to achieve
NATIONAL
Blade, Impeller, 5749552- 01-512- 14 SE Foam Filled 1UCF 2.9 7290 3.4.1 Blade, Impeller, 5749552- 01-512- 14 SE Foam Filled 2UCF 2.9 6291 3.4.1 Impeller 5749550- 01-239- 2 EA Assembly 001 2.9 3944 3.5
SSP: 1 of 2 ITEM NO: 248-11-006
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
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1.1 Title: Lift Fan Shaft Journal and Thread Repair; accomplish
1.2 Location of Work:
1.2.1 Main Deck, Frames 6-10, Port
1.2.2 Main Deck, Frames 6-10, Starboard
1.3 Identification:
1.3.1 Quantity (8 EA), Shaft, Lift Fan (5749555-015, Find No. 7 of 2.2)
2. REFERENCES:
2.1 Standard Items
2.2 248-5749555 Rev H, LCAC Shaft Assembly
2.3 LCAC Craft Change Document-391 Rev 01, Lift Fan Shaft Journal and Thread Repair
2.4 S9248-AA-TMM-078 Rev 03, Operation and Maintenance Manual for Landing Craft, Air Cushion (LCAC) Lift System Fans and Ducting (LCAC 78)
3. REQUIREMENTS:
3.1 Accomplish the requirements of 2.3 for the equipment listed in 1.3 and located in 1.2, in accordance with 2.2, using 2.4 as guidance.
3.1.1 Include sizes, clearances, fits, and finishes for wearing parts, bearing surfaces, thrust and journal bearings, seal and packing areas, and physical conditions of parts not specified for renewal.
3.1.2 Accomplish a visual inspection of the mounting hardware (Index Nos. 39, 40 and 41, Figure 8-7 of 2.4) for integrity, missing, deteriorated, pitted, damaged or no longer serviceable for continued use.
3.1.2.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing the results of 3.1.2 to the SUPERVISOR.
3.2 Weld build up damaged areas of each shaft listed 1.3 in accordance with 1.a.(2) of 2.3.
3.2.1 Accomplish the requirements of 009-12 of 2.1, including Table One, Column F, Lines One through 10.
SSP: 2 of 2 ITEM NO: 248-11-006
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3.2.1.1 Accomplish nondestructive testing in accordance with
Line 13.
3.2.2 Accomplish the requirements of 009-09 of 2.1, for process control procedure of welding process.
3.3 Accomplish the requirements of 009-105 of 2.1, for application of High Velocity Oxygen Flame (HVOF) thermal spray coating of tungsten carbide to the equipment listed in 1.3.
3.3.1 Accomplish the requirements of 009-09 of 2.1, for process control procedure of NAVSEA approved process.
4. NOTES:
4.1 Known source for HVOF thermal spray:
Bender CCP
2150 East 37th St
Vernon, CA 90058-1417
Phone: (323) 232-2371
Fax: (323) 232-1790
E-Mail: info@benderccp.com
Website: www.benderccp.com
POC: Mike Potter
Phone: (707) 590-0067
4.2 Work in this item interfaces with Work Items 248-11-004, Lift Fan Bearing; replace, 248-11-005, Starboard Lift Fan Blade Impeller Assembly Repair; accomplish and 248-12-005, Port Lift Fan Blade Impeller Assembly Repair; accomplish.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
mailto:info@benderccp.com http://www.benderccp.com/
SSP: 1 of 4 ITEM NO: 248-12-005
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, SHIP: ASSAULT CRAFT UNIT 5 (ACU ITEM NO: 248-12-005
1.1 Title: Port Lift Fan Blade Impeller Assembly Repair; accomplish
1.2 Location of Work:
1.2.1 Main Deck, Frames 6-10, Port
1.3 Identification:
1.3.1 Quantity (2 EA), Shafts S2 and S4, Port (Figure 8-1 of 2.2)
1.3.2 Quantity (One EA), Bow Thruster Assembly, Port (Figure 8- 2 of 2.3)
1.3.3 Quantity (One EA), Manifold Assembly, Port (Index No. One, Figure 8-5 of 2.4)
1.3.4 Quantity (2 EA), Volute Final Assembly, Port (Index No. 14, Figure 8-4 of 2.4)
1.3.4.1 Quantity (4 EA), Bellmouth Air Inlet Subassembly Port (Figure 3-4 of 2.4)
1.3.4.2 Quantity (2 EA), Lift Fan Blade Impeller Assembly Port (Index No. 54, Figure 8-5 of 2.4)
2. REFERENCES:
2.1 Standard Items
2.2 S9240-AA-TMM-078 Rev 02, Operation and Maintenance Manual for Landing Craft, Air Cushion (LCAC) Transmission System (LCAC 78)
2.3 S9568-AL-TMM-078 Rev 01, Operation and Maintenance Manual for Landing Craft, Air Cushion (LCAC) Bow Thruster Assembly (LCAC 78)
2.4 S9248-AA-TMM-078 Rev 02, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Lift System Fans and Ducting (LCAC 78)
2.5 248-5749540 Rev AH, LCAC Volute Final Assembly
2.6 611-8677590 Rev -, Bow Thruster Assembly Lift Sling
2.7 248-5749539 Rev L, LCAC Lift System Installation
2.8 248-5749550 Rev L, LCAC Impeller Assy
2.9 248-5749552 Rev Q, LCAC Blade Assy - Impeller Lift Fan 63" Dia
2.10 248-5749551 Rev D, LCAC Back Plate - Impeller Lift Fan 63" Dia.
2.11 248-8430497 Rev -, CCD 581 Rev 00 LCAC Lift Fan Blade Foam Fill Procedure
2.12 7614-947941 Rev A, Process Specification for Structural Shimming Compound.
EXPORT CONTROLLED DATA: This document
SSP: 2 of 5 ITEM NO: 248-12-005
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, coupling deflections for the shafting listed in 1.3.1 and located in 1.2, in accordance with Paragraphs 6-6.5.8 and 7-4.5.3 of 2.2.
3.2 Remove the equipment listed in 1.3.2 and located in 1.2 in accordance with Paragraphs 6-5.3 and 6-5.4 of 2.4, using 2.3, Figure 6-11 of 2.4, 2.5 and 2.6 as guidance.
3.3 Weld fill and grind flush (257) bell mouth bolt holes and match drill bell mouth upon installation.
3.3.1 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines one thru 7.
3.4 Remove the equipment listed in 1.3.1 and 1.3.3 and located in 1.2 in accordance with Paragraph 6-5.6.1 of 2.4, using 2.6 and 2.7 as guidance.
3.4.1 Match-mark shafting laminated shim spacers and fasteners and retain for reuse.
3.4.2 Accomplish a visual inspection of each Lift Fan Blade Impeller Assembly for cracks, wear, burrs and other defects, using 2.4, and
2.7 through 2.10 as guidance.
3.4.2.1 Submit one legible copy, in hard copy or approved
requirements of 3.3.2 to the SUPERVISOR.
3.5 Remove existing and install new lift fan blades from each Impeller Assembly listed in 1.3.3 in accordance with Figure 8-7 of 2.4, using 2.5 through 2.11 as guidance.
3.5.1 Install Government Furnished Material (GFM) provided in 5.1.1 and 5.1.2.
3.5.2 Remove existing, fit, and install new the following parts:
TOTAL
364 EA Bolt, Machine 2 2.4 8-7 NAS1004-7A
728 EA Washer 3 2.4 8-7 AN960C416
364 EA Nut, Self Lock 4 2.4 8-7 MS21044C4
364 EA Bolt, Machine 6 2.4 8-7 NAS1004-7A
728 EA Washer 7 2.4 8-7 AN960C416
364 EA Nut, Self Lock 8 2.4 8-7 MS21044C4
364 EA Bolt, Machine 9 2.4 8-7 NAS1004-15A
364 EA Washer 10 2.4 8-7 AN960C416
364 EA Nut, Self Lock 11 2.4 8-7 MS21044C4
3.5.3 Turn over each impeller assembly to the SUPERVISOR for
balancing.
SSP: 3 of 5 ITEM NO: 248-12-005
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative,
3.6 Install the equipment listed in 1.3.1 and 1.3.3 and located in 1.2 and provided as Government Furnished Material (GFM) in 5.1.3 after balancing required in 3.4.3, in accordance with Paragraph 6-5.6.3 of using 2.7 and 2.8 as guidance.
3.6.1 Fit and install new the following parts in accordance with Figure 8-5 of 2.4:
TOTAL
16 EA Bolt, Machine 56 2.4 8-5 NAS501-8-20A
16 EA Washer 57 2.4 8-5 AN960C816
16 EA Nut, Self Lock 58 2.4 8-5 MS21044C8
4 EA Shim 59 2.4 8-5 5749545-205
A/R Dynamold N/A 2.4 N/A MS-26 or equal
3.6.2 Apply Dynamold, MS-26 or equal in accordance with Paragraph 6-
5.6.3 of 2.4, using 2.12 as guidance.
3.5.2.1 Apply Pro-Seal 870, or equal in accordance with
Paragraph 6-5 of 2.4.
3.7 Install the equipment listed in 1.3.2 and removed in 3.2 in accordance with Paragraphs 6-5.3 and 6-5.4 of 2.4, using 2.3, Figure 6-11 of 2.4, 2.5 and 2.6 as guidance.
3.7.1 Align, locate and match drill bellmouth subassemblies listed in 1.3.4 located in 1.2 using 2.5 as guidance.
3.7.2 Fit, and install new the following parts in accordance with Figure 8-5 of 2.4:
TOTAL
QUANTITY NAME INDEX REF. FIGURE PART
REQUIRED OF PART NO. NO. NO. NO.
190 EA Bolt, Machine 2 2.4 8-5 NAS501-6-10A
190 EA Washer 3 2.4 8-5 AN960C616
190 EA Nut, Self-lkg 4 2.4 8-5 MS21044C6
4 EA Bolt, Machine 6 2.4 8-5 NAS501-6-13A
4 EA Washer 7 2.4 8-5 AN960C616
4 EA Nut, Self-lkg 8 2.4 8-5 MS21044C6
4 EA Bolt, Machine 10 2.4 8-5 NAS501-6-13A
4 EA Washer 11 2.4 8-5 AN960C616
4 EA Nut, Self-lkg 12 2.4 8-5 MS21044C6
3.7.3 Apply Pro-Seal 870, or equal in accordance with Paragraph 6-5 of 2.4.
SSP: 4 of 5 ITEM NO: 248-12-005
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, (V)(G) "ALIGNMMENT AND BALANCING"
3.8 Align and balance each Lift Fan Blade Impeller Assembly listed in
1.3.3 and 1.3.4 and located in 1.2 in accordance with Chapter 6 of 2.4.
Accomplish shaft alignment verification in accordance with Paragraphs 6- 6.5.8, 7-4.5.3 and Table 6-7 of 2.2.
Report: ALIGN AND BALANCE RESULTS SITUATIONAL + 3
3.8.1 Submit one legible copy, in hard copy or approved
requirements of 3.7 and 3.7.1 to the SUPERVISOR.
3.9 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 Analyzer and associated components required to accomplish dynamic balancing in 3.7 are available from the SUPERVISOR.
4.2 Work in this item interfaces with Work Items 243-11-001, Shafting;
preserve, 248-11-004, Lift Fan Bearing; replace and 248-11-006, Lift Fan Shaft Journal and Thread Repair; accomplish.
4.3 Installation hardware listed in 3.5.1 is provided in Work Item 248- 11-004, Lift Fan Bearing; replace.
4.4 Alignment checks for (TIR) required in 3.1 and removal and installation of the equipment listed in 1.3.1 are accomplished on Work Item 243-11-001, Shafting; remove, turnover and install.
4.5 Longer bolts, for Index No. 56 of 3.5.1, may be required to achieve
NATIONAL
Blade, Impeller, 5749552- 01-512- 14 SE Foam Filled 1UCF 2.9 7290 3.4.1 Blade, Impeller, 5749552- 01-512- 14 SE Foam Filled 2UCF 2.9 6291 3.4.1 Impeller 5749550- 01-239- 2 EA Assembly 001 2.9 3944 3.5
| LCAC 78 Lift Fan CASREP SOW (002) |
| 077-01-001 |
| 243-11-001 |
| 248-11-001 |
| 248-11-004 |
| 248-11-005 |
| 248-11-006 |
| 248-12-005 |
File details come from the government source that posted it.