N39040Q6189V257_Attachment 2_DWG - M-1217A.pdf

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ISOMETRIC 6-A

3 CU FT DEMINERALIZER

SCALE: 3"=1'-0"

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TH IS DOCU MENT CO MPLIES W ITH

NAVSEA 08 DOCU MENTS REFERENCE

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APPLICABLE NAVSEA REQ UI REMENTS

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LIST OF MATERIALS RI I HISTORY

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GENERAL

G1. THIS DRAWING PROVIDES FABRIC ATION DETAILS FOR A THREE CUBIC FOOT CAPACITY

DEMINERALIZER. THE DE MINERALIZER IS DESIGNED TO HANDLE WATER AT A M AXI MUM FLO W RATE

OF 10 GALLONS PER MINUTE AND A MAXIMUM TERMPERATURE OF 100 DEGREES FAHRENHEIT.

DESIGN PRESSURE IS 150 PSI.

G2. DEMINERALIZER DESIGN, FA BRICATION AND INSPECTION SHALL BE IN ACCORDANCE WITH THE

ASME BOILER AND PRESSURE VESSEL CODE, SECTION VIII DIVISION 1, LATEST EDITION,

EXCEPT AS NOTED ON THIS DRAWING. THE DEMINERA LIZER SHALL BE CODE STAMPED WITH

THE CODE "U" SYMBOL. VESSEL DESIGN THICKNESS CORROSION ALLOWANCE OF 1/16" TO BE

INCLUDED.

G3. DEVIATION FRO M THE REQUIREMENTS OF THIS DRA W ING ARE NOT PERMITTED WITHOUT

WRITTEN AUTHORIZATION FRO M PUGET SOUND NAVAL SHIPYARD (PSNS).

MATERIAL

M 1. NO SUBSTITUTION FOR MATERIAL IN THE DRAWING IS AUTHORIZED WITHOUT WRITTEN

AUTHORIZATION FROM PSNS.

M 2. PLATE WITH NO.1 OR FINER FINISH SHALL BE USED.

M 3. MATERI A L QUANTITIES GIVEN ON LIST OF MATERIALS ARE FOR INFORMATION ONLY. THE

CONTRACTOR SHALL DETERMINE ACTUAL QUANTITIES REQUIRED.

M4. W HERE M IL-SPECS OR STANDARDS ARE NOTED ON THIS DRA WING, THE LATEST REVISION

SHALL BE USED UNLESS OTHER WISE SPECIFIED.

M 5. ALL STAINLESS STEEL PIPING AND WELDED FITTINGS SHALL BE SEAM LESS.

M6. MATERIALS FURNISHED FOR THIS DRAWING SHALL BE FREE OF ALL MERCURY CONTAMINATION

DURING MANUFACTURING, TESTING, AND INSPECTION. THE MATERIALS SHALL NOT HAVE

COME IN DIRECT CONTACT WITH ANY MERCURY CONTAINING DEVICE EMPLOYING A SINGLE

BOUNDARY OF CONTAIN M ENT.

M7. 2:1 ELLIPTICAL HEAD (PC. 1) SHALL BE ONE PIECE SEAMLESS AND FORMED FROM PLATE WITH

A NO.1 OR FINER FINISH ON THE INSIDE SURFACE WITH THE FOLLOWING DIMENSIONS:

16" O. D.

1/4" THICKNESS (MINIMUM)

MS. RETENTION ELEMENTS (PC. 13 AND 14) ARE TO BE JOHNSON SCREENS "VEE WIRE" TYPE AND

SHALL CONFORM TO THE FOLLOWING SPECIFICATIONS:

DIMENSIONS: 3.5" O.D. MATERIAL: STAINLESS STEEL

PC 13: INVERTED WIRE CONSTRUCTION #63 WIRE, #93 ROD

PC 14: STANDARD WIRE CONSTRUCTION #63 WIRE, #93 ROD

SLOT SIZE: .004"

M9. FOR RETENTION ELEMENT INSTALLATION NOTE THE FOLLOWING: THE ELEMENT WITH THE

SMOOTH OUTER SURFACE IS THE OUTLET RETENTION ELEMENT (PC. 14). THE ELEMENT WITH

THE ROUGH OUTER SURFACE IS THE INLET RETENTION ELEMENT (PC. 13).

M 10. OPTIONAL GASKET MATERIAL SPECIFICATIONS FOR FLANGE GASKET (PC. 1S) ARE:

M IL-R-6S55, CLASS 1, GRADE 70

M IL-PRF-1149, TYPE 1, CLASS 2

MIL-G-1149, TYPE 1, CLASS 2

SAE-A M S-R-6855, CLASS 1, GRADE 60

M 11. W EIGH THE CO M PLETED, EMPTY DE M INERALIZER TO AN ACCURACY OF ±2%

M12. ALL MATERIAL TEST CERTIFICATION REPORTS (E.G. MANUFACTURER MILL TEST REPORTS, PHYSICAL TEST CERTIFICATE, M ETALLURGICAL TEST REPORTS, ETC.) FOR ALL STARTING

MATERIAL OF EACH DE M INERALIZER CO MPONENT SHALL BE PROVIDED TO PSNS PRIOR TO

SHIPMENT. EACH TEST CERTIFICATION REPORT SHALL BE REFERENCED TO THE COMPONENT

ON THE DEMINERALIZER. CERTIFIED REPORT REQUIRED.

NOMINAL SHACKLE SIZE OF y," (E.G. Y," CROSBY S-209 SHACKLE). LUGS SHALL BE DESIGNED FOR A 10:1 FACTOR OF SAFETY WHEN LIFTED AT THE MAXIMU M GROSS WEIGHT. USE 600 LBS

AS GROSS WEIGHT. THE 10:1 DESIGN SHALL BE BASED ON YIELD STRENGTH OF WEAKEST

MATERIALS USED. LUGS SHALL ALSO MEET THE DESIGN AND TESTING REQUIRE M ENTS OF ANSI

I I

M14. LABEL PLATE (DETAIL 52-B) SHALL BE SHIPPED WITH DE M INERALIZER, BUT NOT ATTACHED.

M 15. 2:1 ELLIPTIC A L HEAD (PC.1) IS SHO WN WITH A 3" STRAIGHT FLANGE. IF A DIFFERENT SIZE

STRAIGHT FLANGE IS USED, CHANGE LENGTH OF PC. 2 TO MAINTAIN OVERALL LENGTH OF

DEMINERALIZER.

M16. ADAPTERS PC. 25 AND PC. 26 ARE MODIFIED AND INSTALLED TO PROVIDE INTERNAL THREADS

AS SPECIFIED IN DESCRIPTIONS. PC. 25 ALSO PROVIDES FLAT SURFACES TO WHICH 1" NPS

PIPE CAN BE WELDED. ADAPTERS ARE TO BE M ODIFIED PER DETAIL # # -#. ALTERNATIVELY

THESE ADAPTERS MAY BE ORDERED FRO M A DIFFERENT VENDOR OR MANUFACTURED

PROVIDED THEY MEET THE DESIGN INTENT OF THIS DRAWING.

FABRICATION

F1. UNLESS OTHERWISE INDICATED, TOLERANCES ARE AS FOLLOWS:

DI M ENSIONS UP TO AND INCLUDING 12" ±.1/16"

DIMENSIONS OVER 12" ±.1/S '

ANGULAR DIMENSIONS ±. 1 DEGREE

DRILLED HOLE DI AM ETERS ±.0.030"

F2. DIMENSIONS UP TO AND INCLUDING 72 INCHES ARE SHOWN IN INCHES AND FRACTIONS.

F3.

F4.

F5.

F6.

F7.

F8.

DI M ENSIONS GREATER THAN 72 INCHES ARE SHO WN IN FEET, INCHES AND FRACTIONS.

WELD SURFACE AND ADJACENT MATERIAL SHALL NOT SNAG AND/OR TEAR A CLEANING CLOTH

WHEN WIPED IN ANY DIRECTION. SEE GENERAL NOTE F4.

USE A KAM EN WIPING MATERIALS #125100% COTTON SHOP TOWEL OR EQU A L TO CHECK FOR

SURFACE AND/OR WELD FINISH PER GENERAL NOTES F3, W5, AND WB.

EXTERIOR SURFACE FINISH OF THE TANK SHALL BE FREE OF MILL SCALE AND SURFACE

DEFECTS.

BREAK ALL SHARP EDGES TO A 1/32" CHAMFER (M INIMUM) AND RE M OVE ALL BURRS AND

WELD SPLATTER.

MECHANICAL POLISHING IS ACCEPTABLE TO OBTAIN REQUIRED SURFACE FINISH.

ALL GRINDING TOOLS CO MING IN CONTACT WITH STAINLESS STEEL SHALL BE FOR USE ON

STAINLESS STEEL ONLY. GRINDING WHEELS SHALL BE ALUMINU M OXIDE OR SILICON CARBIDE.

BRUSHES SHALL BE STAINLESS STEEL WIRE.

F9. DE M INERALI2ER SH A LL NOT BE CONT AM IN A TED BY M ERCURY OR MERCURY CO M POUNDS. SEE

GENERAL NOTE M6.

F10. SIMILAR CONSTRUCTION DETAILS AND W ELDS ARE TO BE USED FOR SI M ILAR ITEMS.

F11. RE M OVE AND REP A IR LOCAL PIPE SURFACE DEFECTS THAT REDUCE THE PIPE W ALL BELOW

THE MINIMUM ALLO WABLE THICKNESS SPECIFIED IN THE LIST OF MATERIAL.

F12. CENTER PUNCH MARKS SHALL BE WELD REP A IRED AND GROUND FLUSH PRIOR TO

HYDROSTATIC TESTING OF THE COMPONENT.

F13. A G.A.L. GAGE WELD FILLET GAGE (G.A.L. GAGE CO., STEVENSVILLE, MICHIGAN) OR SIMILAR

FILLET W ELD GAGE SHALL BE USED TO VERIFY PROPER FILLET W ELD SIZE.

F14. POSITION LABEL PLATES TO CLEAR PHYSICAL OBSTACLES. LOCATION OF LABEL PLATES

SHO WN IS APPROXIMATE.

GENERAL NOTES CONTIINUED ON SHEET 4

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FROM PORTSMOUTH NAVAL SHIPYARD (PNS).

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PNS

P1. PAINT SHALL NOT CONTAIN LEAD, CHROMATES, OR OTHER HEAVf METALS.

P2. PAINT THE LIFTING LUGS (PC. 10) AS SPECIFIED BELOW:

PRIMER: GREEN, FORMULA 150, TYPE III, MJL·DTL·24441120A

TVvO COATS (MJNIMJ....I.Y.): INTERNATIONAL ORANGE, ENAMEL, SILICONE ALKYD, PER

MIL·E·24635, TY·2, CL·1

P3. NO DEVIATION TO PAINT SCHEDULE IS ALLOWED WITI-OUT PSNS APPROVAL.

WELDING

W1. ALL \-VELDING (E.G. DEMJNERALIZER HEADS AND SHELL, PIPING PENETRATIONS, ALL \-VELDED

ATTACHMENTS TO THE HEADS AND SHELL) SHALL BE IN ACCORDANCE ¥11TH ASME BOILER AND

PRESSURE VESSEL CODE, SECTION VIII, DIVISION 1, LATEST EDITION REQUIREMENTS.

Wl. PIPING WELDS AND 'NELDS THAT FORM THE FLUlD·CONTAINING BOUNDARIES OF THE DEMJNERALIZER SHALL BE FLU PENETRATION BUTT \-VELDS USING CONSl...IIM.BLE INSERTS AND

AN INERT GAS PURGE. VISUAL INSPECTION SHALL BE ON THE FINAL LAYER ONLY.

W3. USE LOW CARBON STAINLESS STEEL FILLER METAL FOR ALL 'NELDING PER GENERAL NOTE W1.

W4. ALL STRUCTURAL \-VELDING SHALL BE IN ACCORDANCE ¥11TH AWS D1.1.

WS. THE INTERIOR TANK SHELL WELD SURFACES (INCLUDING EXTERIOR WELDS ON INTERNAL

PIPES) SHALL BE FREE OF 'NELD SPATTER, SCRATCHES, BURRS, RUST, AND SHALL NOT SNAG AND/OR TEAR A CLEANING CLOTH WHEN 'WIPED IN ANY DIRECTION. INTERIOR \-VELDS SHALL

BE GROUND FLUSH. EDGES OF \-VELDS SHALL BE SNDOTHLY BLENDED WITH BASE METAL.

W6. FOR EXTERIOR \-VELDS INCLUDING DEMJNERALIZER SUPPORT, ALL BURRS AND 'NELD SPATTER

SHALL BE RENDVED. ALL ROUGH EDGES SHALL BE ROUNDED OR RENDVED.

Wl. LONGITUDINAL SHELL 'NELDS AS \-VELL AS CIRCUMfERENTIAL JOINTS BET\-VEEN THE SHELL

AND ELLIPTICAL HEADS SHALL BE FULL PENETRATION \-VELDS.

\oVB. PIPING BUTT \-VELDS SHALL BE FULL PENETRATION AND SHALL HAVE INTERNAL SURFACES

THAT ARE SNOOTH AND CREVICE FREE.

W9. SEQUENCE THE \-VELDING OF MATERIALS AS REQUIRED TO MJNIMJZE DISTORTION.

INSPECTION

N1. ALL INSPECTIONS FOR DEMINERALIZER SHELL SHALL BE IN ACCORDANCE ¥11TH THE

REQUIREMENTS OF THE ASME BOILER AND PRESSURE VESSEL CODE SECTION VIII, DIVISION 1, LATEST EDITION AND THE FOLLO¥llNG:

A. VISUALLY INSPECT THE ROOT AND COMPLETED ¥lELDS. VISUAL INSPECTION ACCEPTANCE

CRITERIA IS NO CRACKS OR INCOMPLETE FUSION AND NO UNDERCUT OR SLAG, 'NHICH

COULD INTERFERE ¥11TH SUBSEQUENT RADIOGRAPHIC INSPECTIONS.

B. PERFORM 100 PERCENT RADIOGRAPI-f( OF ALL COMPLETED DEMINERALIZER SHELL, SHELL TO HEAD, AND PIPING BUTT ¥lELDS. ACCEPTANCE CRITERIA FOR RADIOGRAPHIC INSPECTIONS IS PER ASME BOILER AND PRESSURE VESSEL CODE SECTION VIII, DIVISION 1, LATEST EDITION.

C. ALL INDICATIONS DETECTED BY RADIOGRAPHIC INSPECTION SHALL BE CORRECTED,

RENDVED, OR REPAIRED, AS REQLnRED PER THE ASME BOILER AND PRESSURE VESSEL

CODE. THE FILM INCREMENTS CONTAINING THE INDICATION(S) SHALL BE

RE·RADIOGRAPHED TO VERIFY ABSENCE OF THE INDICATION(S). INDICATIONS INCLUDE

'NELD DEFECTS SUCH AS CRACKS, LACK OF PENETRATION, FILM ARTIFACTS, SURFACE

DEFECTS AND OBJECTS INTERFERING ¥11TH PROPER FILM INTERPRETATION.

D. ALL RADIOGRAPHIC FILM, INCLUDING FILM THAT SI-O\-VED DEFECTS 'NHICH \-VERE

REPAIRED, A SI-OOTING SKETCH, AND A RADIOGRAPH REVIEW FORM, SHALL BE

SUBMJTTED TO PSNS FOR REVIEW BY A PSNS EXAYJNER PRIOR TO HYDROSTATIC TESTING

OF THE TANK PER GENERAL NOTE T1. ALLOW FOR 10 y.,.QRKING DAYS, STARTING UPON

RECEIPT OF FILM BY PSNS REPRESENTATIVE, FOR PSNS EXAMJNER TO REVIEW

RADIOGRAPHIC FILM.

E. ALL DEFECTS OR SUSPECTED DEFECTS IDENTIFIED BY THE PSNS EXAMJNER SHALL BE

REPAIRED AND RE·RADIOGRAPHED AND THE FILM OF THE REPAIRED AREAS SHALL BE

RE·REVlE\-VED BY THE PSNS EXAYJNER PRIOR TO HYDROSTATICALLY TESTING THE TANK.

F. ALL RADIOGRAPHS DETERMINED BY THE PSNS TEST EXAYJNER, TO NOT MEET TECHNIQUE

REQUIREMENTS SHALL BE RE-RADIOGRAPHED.

G. PROVIDE A COMPLETE SET OF FINAL RADIOGRAPHIC FILM, A SI-OOTING SKETCH, AND

RADIOGRAPH REVIEW FORMS OF ALL 'NELD JOINTS TO PSNS FOR BASELINE HISTORICAL

INFORMATION.

N2. 'NELDS THAT CANNOT BE RADIOGRAPHICALLY INSPECTED DUE TO INTERFERENCES OR JOINT

DESIGN SHALL BE LIQUID PENETRANT INSPECTED PER A5.Y.E BOILER AND PRESSURE VESSEL

CODE SECTION VIII, DIVISION 1, LATEST EDITION. OBTAIN PSNS APPROVAL PRIOR TO

PERFORMING LIQUID PENETRANT INSPECTION. CERTIFIED REPORT REQUIRED.

N3. LlQLnD PENETRANT INSPECT THE WELDS IDENTIFIED ¥11TH A "PT" SYMBOL PER ASME BOILER AND PRESSURE VESSEL CODE SECTION VIII, DIVISION 1, LATEST EDITION. CERTIFIED REPORT

REQUIRED.

N4. 'NHEN THIS NOTE IS REFERENCED, VISUALLY INSPECT THE 'NELD PER NAVSEA TECHNICAL

PUBLICATION (TP) T9074·AS·GIB·0101271 WITH ACCEPTANCE CRITERIA PER MJL·STD·2035,

CLASS 3. CERTI FI ED REPORT REQUI RED.

N5. 'NHEN THIS NOTE IS REFERENCED, LIQUID PENETRANT INSPECT THE \-VELD PER NAVSEA TP T9074·AS·GIB·0101271 ¥11TH ACCEPTANCE CRITERIA PER MJL·STD·2035, CLASS 1. CERTIFIED

REPORT REQUIRED.

N6. 'NHEN THIS NOTE IS REFERENCED, LIQUID PENETRANT INSPECT THE WROUGHT MATERIAL PER NAVSEA TP T9074·AS·GlB·01 01271 WITH ACCEPTANCE CRITERIA PER MJL·STD·2035.

CERTIFIED REPORT REQLnRED.

N7. PSNS RESERVES THE RIGHT TO INSPECT THE DEMJNERALIZER AT ANYTIME DURING

FABRICATION AT THEIR OPTION. A MJNIMJ....I.Y. OF TWO WORKING DAYS NOTICE ¥IILL BE GIVEN

TO THE CONTRACTOR FOR UNPLANNED VISITS BY A PSNS REPRESENTATIVE.

GENERAL NOTES CONTIINUED ON SHEET 5

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TESTING

T1. ALL LIFTING LUGS SHALL MEET THE REQUIREMENTS OF ANSI N14.6-1993. THIS REQUIRES A DROP 'vVEIGHT TEST PER ASTM E 208 OR A CHARPY IMPACT TEST PER ASTM-A-370 AS SPECIFIED IN PARAGRAPH

4.2.6 OF ANSI N14.6-1993. THE ANTICIPATED MINIMUM SERVICE TEMPERATURE FOR LIFTING THE DEMINERALI2ER VESSEL IS 20 DEGREES FAHRENHEIT, THEREFORE, THE NIL DUCTILITY TRANSITION TEMPERATURE SHALL BE AMINIMUM OF -20 DEGREES FARENHEIT. CERTIFIED REPORT REQUIRED. THE EXCEPTION PROVIDED IN UHA-51(D)(1) BY A\-\SE BOILER AND PRESSURE VESSEL CODE FOR PC 10

"-~M~AT~E~R~'Al~(~3~04~ST~~~N~L~E~S=S=ST~E=E~L~)~IS~N~O~T~A~U~T~HO~R~IZ~E=O=T=O_B~E~'~N~VO~K=E=O~.~~~~~~~~~~~~A

12. HYDROSTATICALLY TEST THE DEMINERALIZER AND FITTINGS PER BPVC STANDARDS

FOR 30 MINUTES USING POTABLE WATER THAT HAS BEEN THROUGH AN 80 MICRON

OR FINER FILTER. NO LEAKAGE OR PERMANENT DEFORMATION IS ALLOWED. IF

DEFECTS ARE NOTED DURING TEST, REPAIR AS REQUIRED AND REPERFORM

HYDROSTATIC TEST. CERTIFIED REPORT REQUIRED.

13. AFTER SATISFACTORY HYDROSTATIC TEST OF DEMINERALIZER, THE

DEMINERALIZER SHALL BE DRIED AND WIPED CLEAN. INTERIOR SURFACES AND

PIPING SHALL BE FREE OF ALL SCALE, FLUX, GREASE, PRESERVATIVE, OIL, DIRT,

FILINGS, AND OTHER FOREIGN OR LOOSE MATERIAL. LIGHT RUST, SCALE,

TARNISH, OR OTHER ADHERENT FILMS IS ACCEPTABLE. ACCEPTABLE RUST OR

SCALE MUST BE ADHERENT AND SHALL NOT EASILY FLAKE OFF FROM THE

SURFACE. LIGHT DUST IS ACCEPTABLE.

T4. WEIGH COMPLETED DEMINERALIZER, INCLUDING INTERNAL PIPING AND OTHER

MISCELLANOUS COMPONENTS ASSOCIATED W ITH THE TANK. CERTIFIED REPORT

REQUIRED.

T5. PERFORM A LOAD TEST OF THE LIFTING LUGS (PC. 10). CERTIFIED REPORTS

REQUIRED

A ALL LIFTING LUGS SHALL BE PULL TESTED AS AN ASSEMBLY WITH EACH LUG

RECEIVING AN APPROXIMATELY EQUAL LOADING. THE PULL TEST TOTAL

PULLING FORCE SHALL BE 150 % +5 %, -0 % OF THE GROSS WEIGHT TO BE

ESTABLISHED FOR EACH LIFTING LUG. USE 600 LBS AS THE GROSS WEIGHT OF

THE DEMINERALIZER. INSTRUMENTATION MEASURING THE PULL SHALL HAVE

AN INDICATION RANGE SUCH THAT THE TEST LOAD WILL BE WITHIN 50 % TO

90 % OF FULL INSTRUMENTATION SCALE. TEST SHALL BE HELD FOR A MINIMUM

OF 10 MINUTES (-0, +2 MINUTES). THE MINIMUM TEST SHACKLE SIZE SHALL

BE y," (CROSBY S-209 SHACKLE OR EQUAL). THE MINIMUM SLING LENGTH FOR

TESTING SHALL BE 10 FEET (OR EQUIVALENT PULL ANGLE) AND ALL SLINGS

SHALL BE EQUAL IN LENGTH. DOCUMENTATION OF TEST SHACKLE SIZE, SLING

LENGTH AND PULL ANGLE IS REQUIRED.

B AFTER PULL TEST, THE LUGS AND ATTACHMENT WELDS OF THE LUGS TO THE

DEMINERALIZER AND THE HEAT AFFECTED ZONE ON THE DEMINERALIZER

(APPROXIMATELY 1") SHALL UNDERGO NON-DESTRUCTIVE TESTING. LIQUID

PENETRANT INSPECTION SHALL BE IN ACCORDANCE WITH NAVSEA MANUAL

T9074-AS-GIB-0101271 (DATED 30 APRIL 1997) WITH ACCEPTANCE CRITERIA

PER MIL-STD 2035A (A) " CLASS 1 " FOR WELDS AND HEAT AFFECTED ZONE (B) A

"FORGINGS AND WROUGHT MATERIALS" FOR THE LUGS THEMSELVES.

C. PRIOR TO TESTING , CUSTOMER WILL REVIEW AND APPROVE THE VENDOR TEST

PLAN AND NDT PROCEDURES.

SHIPPING AND OTHER INFORMATION

S1. CONTACT CHRIS FLYNN AT 360-476-2141 A MINIMUM OF 2 WORKING DAYS PRIOR

TO SHIPMENT.

S2. SHIP TO PUGET SOUND NAVAL SHIPYARD a IMF, 1400 FARRAGUT AVENUE, BREMERTON, W A 98314-5001 , ATTENTION: CHRIS FLYNN, CODE 2380.2, PHONE

360-476-2141

CERTIFICATION AND DOCUMENTATION REQUIREMENTS

Cl. CONTRACTOR SHALL STAMP EACH DEMINERALIZER WITH THE CODE "U" SYMBOL

AS SPECIFIED IN GENERAL NOTE G2.

C2. CONTRACTOR SHALL PROVIDE THE FOLLOWING WRITTEN DOCUMENTATION FOR

EACH DEMINERALIZER A MINIMUM OF 5 WORKING DAYS PRIOR TO SHIPMENT OF

TANK TO PSNS UNLESS, OTHERWISE SPECIFIED:

A. DOCUMENTATION PER UG-120 OF THE ASME BOILER AND PRESSURE VESSEL

CODE, SECTION VIII, DIVISION 1.

B. ACTUAL DEMINERALIZER WEIGHT PER GENERAL NOTE 13.

C. CERTIFIED REPORT FOR SATISFACTORY HYDROSTATIC TEST OF

DEMINERALIZER AND ASSOCIATED FITTINGS PER GENERAL NOTE Tl.

D. CERTIFIED REPORT FOR LOAD TEST OF THE LIFTING LUGS PER GENERAL

NOTE T4.

E. CERTIFIED REPORT FOR VT INSPECTION OF LIFTING LUGS (BEFORE AND

AFTER LOAD TEST) PER GENERAL NOTE N4.

F. CERTIFIED REPORT FOR PT INSPECTION OF LIFTING LUG AND LIFTING LUG

WELD (BEFORE AND AFTER LOAD TEST) PER GENERAL NOTE N5 AND N6.

G. COMPLETE SET OF FINAL RADIOGRAPHIC FILM, SHOOTING SKETCH(S),

RADIOGRAPH REVIEW FORMS, AND LOCATOR MAP CORRECTED TO SHOW

ACTUAL RADIOGRAPHIC FILM SHOTS OF ALL FILM INCREMENTS PER GENERAL

NOTE N1.

H. PAINT FORMULAS AND MATERIAL SAFETY DATA SHEETS (MSDS) FOR PAINT

USED ON FRAME AND LIFT LUGS PER GENERAL NOTE Pl.

I. COMPLETE SET OF TEST CERTIFICATION REPORTS ON ALL MATERIAL USED TO

FABRICATE THE TANK. SEE GENERAL NOTE M12.

E N A

K. DOCUMENTATION OF LIFTING LUG DESIGN AND VERIFICATION OF 10:1

SAFETY FACTOR PER GENERAL NOTE M13.

L. THE CONTRACTOR SHALL PROVIDE A DRAWING THAT SPECIFES THE SPECIFIC

MANUFACTURING DETAIL5 OF THE DEMINERALI'ZER INCLUDING ALL

MATERIALS OF CONSTRUCTION.

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LIFTING LUG

(SEE GENERAl

NOTE M13)

(TYP 2 PLCS)

42-A

32 112" 4 SEE DETAIL 54-A 23

SEE EXPLODED VIEW 50-A

(TYP 2 PLCS)

DETAIL 48-8

RETENTION ELEMENT ASSYMBLY

SCALE: 2"=1 '-0"

(42-A)

15/8" DIA-tl----l

DETAIL 47-A

INLET/OUTLET CONNECTION

(45-C)

27 20

&-'P"'Tc-( TYP

~ 23 SEE DETAIL 55-A

23 SEE DETAIL 53-A

PLAN 45-C

DEMINERALIZER ASSEMBLY

SCALE: 3"=1'-0"

(42-A)

SIZE 16-20

DETAIL 44-A

SERVICE CONNECTION

(45-C)

PT

PT

LOWER RETENTION

ELEMENT

1 3/4" 1::j::::t1 3/4"

OUTLET

SEE DETAIL 47-A

INSIDE DIMENSION

OF PC 3

1 3/4"

SERVICE

SEE DETAIL 44-A

INLET

SEE DETAIL 47-A

UPPER RETENTION

ELEMENT

DETAIL 42-C

RETENTION ELEMENT ALIGNMENT

SCALE: 3"=1 '-0"

(4B-B)

TYP>~1~/8n;~~~~~ 1/8

SEE NOTE

M.13

39 1/4" +0, 112"

20 112"

LI----l~

ELEVATjON 42-A

DEMINERALIZER ASSEMBLY

SCALE: 2"=1'-0"

(45-C)

SEE DETAIL 52-C

3 1/4"

SEAM, TYP

NOT REQUIRED TO

MEET DIAMETRICAL

CLEARANCE OF

MIL-STD 22

RETENTION

ASSEMBLY

SEE DETAIL 48-B

SEE DETAIL 55-B

3 FT3 DEMINERAlIZER

I

14" r 1" TYP

3 CU FT

DEMINERALIZER t r DWG" # 10" l WTXXX LBS

DETAIL 55-C

LABEL PLATE

SEE GENERAL NOTE M14

SCALE: 3""=1"-0"

25 TYP

TYP

+~'/8 TYP 1/8

5/8" DRILL THRU TYP

DETAIL 55-8

BASE SUPPORT

SCALE: 3"=1"-0"

(42-A)

1/4"

,------'-----'-h, 112" c-------~I....l.

~-2""--~"

DETAIL 55-A

INLET LABEL PLATE

SCALE: FULL

(45-C)

1/4" , 112" ....l.

2"" I

DETAIL 54-A

OUTLET LABEL PLATE

SCALE: FULL

(45-C)

TYP 8 PLCS 7

TYP 8 PLCS 8

TYP8PLCSN° 0

TYP8PLCS~

DETAIL 52-C

HEAD ASSEMBLY

SCALE: 3""=1"-0"

(1B-A)

1/4" , 112" ....l.

2"" I

DETAIL 53-A

SERVICE LABEL PLATE

SCALE: FULL

(45-C)

18 SEE DET 52-A

DETAIL 52-A

GASKET

SCALE: 3""=1"-0"

(52-C)

C/J 7/16" TYP C/J 1 3/8"

C/J 9 112" ili 6"

¢ 7/8" TYP

ili 11"

112" l--b"'r 3!4"

EXPLODED VIEW 50-A

RETENTION ELEMENT

SCALE: 6"=1"-0"

(4B-B)

3 FT3 DEMINERAlIZER