N39040254275Q113 Attachment 2 DRAIN MANIFOLD DWG 1.pdf

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SWAGELOK FOUR VALVE MANIFOLD
Solicitation number
N39040254275Q113
Issued by

About this file

This file is a technical drawing and specification for a 4-valve manifold assembly (drawing number NORWK-GO10275). The drawing details a stainless steel manifold assembly with precise dimensional requirements of 22.00" x 14.00" x 8.50", featuring four Swagelok on-off valves with lock handles and specific cleaning requirements. The assembly includes multiple components from various vendors including Swagelok, HPT Inc, MMC, Minitek, and IIT.

Key technical specifications include pressure testing requirements to 1000 +/-50 psig shell test, prohibition of lead/brass/bronze/cadmium/zinc plated items, and specific cleaning requirements to Swagelok Specification SC-11 (SCS-00011) using MIL-L-24131 lubricant. The assembly features a polycarbonate front panel that slides out for access, knob mechanisms that stay attached to the box, and a drip pan design that must pass a 10-minute water test without leakage. All manifold openings must be capped/plugged using specific Swagelok part numbers SS600-C-SC11/SS-600-PBLBQ. This drawing is part of a solicitation for the Portsmouth Naval Shipyard requesting quotes for these manifold assemblies.

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Text version

22.00

14.00

8.50

2.00 3.50

4 VLV MANIFOLD

NORWK-GO10275

A

1.50

TYP (6)

NOTES:

1. ALL ASSEMBLED AS SHOWN. TO OPEN; LOOSEN ALL

KNOBS. THE TOP TWO KNOBS FLIP UP OUT OF THE WAY

AND THE GLASS FRONT SLIDES OUT OF THE WAY; VIA

OPEN SLOTS. ALL KNOBS STAY WITH THE BOX.

2. Pressure tested to 1000 +/-50 psig, Shell test.

3. No Lead/Brass/ Bronze/Cadmium plated or Zinc plated items shall be used.

4. 1.5” diameter holes shall be cut on top and sides to suit manifold connections as depicted.

5. Bottom of box shall have a lip to create a drip pan effect as depicted. Drip pan portion shall be filled to top with water for ten minutes with no leakage allowed.

6. Manifold fliud parts shall be cleaned to Swagelok Specification (SC-11) SCS-00011 (latest revision) with lubricant MIL-L-24131 (any Rev) as the only approved lubricant; Valves shall be assembled using lubricant MIL-L-24131 (any Rev) or Dow Corning 111.

7. All manifold openings are required to be capped/plugged using Swagelok Part number SS-

600-CSC11/SS-600-PBLBQ.

6.00

DETAIL A

SCALE 1 : 2

2/21/14

ITEM

NO. PART NUMBER DESCRIPTION Vendor QTY.

1 SS-600-3SC11 Union Tee - Fractional SWAGELOK 4 2 SS-43GS6-LLC-M111-W1 On-Off Valves W/ LOCK HANDLE, DOW 111, CLEANED. SWAGELOK 4

3 OS-SS-T6-S-049-20-O2 3/8 OD TUBE 049 WALL, 3.188" LG, CLEANED HPT INC 4

4 304-S1-PP-6T

304-S1-PP-6T-BL TUBE SUPPORT 3/8" AND BLIND SUPPORTS SWAGELOK 14

5 OS-93776A421

18-8 Stainless Steel Serrated-Flange Hex Locknut, 1/4"-20 Thread Size, 7/16" Wide, 15/64" Overall Height

MMC 18

6 SS-600-PBLBQ Plug - Fractional, CLEANED SWAGELOK 6

7 SS-T6-S-035-20 3/8" OD TUBE SWAGELOK 3

8 OS-92240A553 18-8 SS Fully Threaded Hex Head Cap Screw 1/4"-

20 Thread, 2-3/4" Length MMC 14

9 OS-CLEAR 1-4 Polycarbonate 1/4" Clear Router to customer detail Minitek 1

10 OS-91830A581 knurled knob 1/4-20 STAINLESS STEEL MMC 2 11 OS-9489T58 Light Duty Eyebolt with Nut-Not for Lifting 304 SS, 1/4"-20 Thread, 2" Shank, 1-1/4" Thread Length MMC 4

12 ALU BOLT FLG-M42012R6 ALU BACKER PLATE FOR BOLT THREADS 1/4" THK

D&T 1/4-20 SERIES 6061 - BUILT INTO ITEM #1. IIT 4

13 KNOB PIN 316 S/S 05x2.25 LG WITH 1/4-20 THREADED HOLE. IIT 5

14 PIN BRACE ALU 009THK SAME MTL AS BASE UNIT IIT 3

15 OS-ENCLOSURE R2 ALU MATERIAL TO BE 5052-H32, 0.90 FOLDED,

SEAL WELDED, W/ S/S KNOB ON COVER. IIT 1

16 OS-91830A581 knurled knob 1-4-20 - STAINLESS STEEL MMC 4

N O

RW

K-

G O

5R

V

LV

THIS PRINT IS THE EXCLUSIVE PROPERTY OF SWAGELOK COMPANY. IT MUST BE RETURNED ON REQUEST ALONG WITH ANY DOCUMENTS CONTAINING INFORMATION OBTAINED FROM THIS PRINT. NEITHER THIS PRINT NOR ANY PART OF IT NOR ANY INFORMATION CONCERNING IT MAY BE COPIED, DISCLOSED TO OTHERS OR USED FOR ANY PURPOSE EXCEPT IN FURTHERANCE OF YOUR BUSINESS WITH SWAGELOK. THE PARTS REFERRED TO ON THIS PRINT MAY BE THE SUBJECT OF PATENTS AND/OR PENDING APPLICATIONS AND MAY NOT BE

MANUFACTURED WITHOUT PERMISSION FROM SWAGELOK COMPANY.

SWAGELOK Connecticut. SWAGELOK Maine.

25 Village Lane 1723 Outer Hammond St.

Wallingford CT 06492 Hermon, ME 04401 Tel: (203) 626-6615 Tel: (207) 947-3353

DOUG

App By: 20

REV SHT 1 OF 1

DATE:

PART

NO.

DRAWN

BY:TITLE- DRAWING NOT TO SCALE.

- DIMENSIONS ARE INCHES

- DRAWING IS SUBJECT TO

CHANGE WITHOUT NOTICE.

THIS ASSEMBLY DESIGN, FUNCTION, AND APPLICATION

ARE THE EXPRESS SOLE RESPONSIBILITY OF THE PURCHASER.

CUSTOMER APPROVAL

APPROVED? YES NO

BY / DATE

B

C

A

D

1234567

A

B

C

D

Sheet1
Drawing View1
Drawing View2
Drawing View3
Detail View A (1 : 2)

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