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Design and Build Renovations and Upgrades to Public Health Laboratories MK-HA-2017-00027632 Skopje, Macedonia Version: 002
EUCOM Humanitarian Assistance Program
LABORATORY
OF THE PUBLIC HEALTH
INSTITUTE
RENOVATION AND UPGRADES
Design‐Build
Skopje ‐ Macedonia
OHASIS MK‐HA‐2017‐00027632
Apr 2018
Version 02
Design and Build Renovations and Upgrades to Public Health Laboratories MK-HA-2017-00027632 Skopje, Macedonia Version: 002
Contents
1. TAXATION
2. PROJECT DESCRIPTION
2.1. LOCATION OF PROJECT:
2.2. GENERAL LEGAL AND TECHNICAL REQUIREMENTS
2.3. CONSTRUCTION PERMIT OR AUTHORIZATION
2.4. SPECIFIC TECHNICAL REQUIREMENTS
3. BASE-BID – BIOSAFETY LEVEL 3 (BSL3) LABORATORY
3.1. BASIC LABORATORY DESIGN FOR BIOSAFETY LEVEL 3 LABORATORIES
3.2. LAYOUT
3.3. DEMOLITIONS
3.4. LIFT FOR MATERIALS
3.5. FLOORING – >2 MM THICK HOMOGENEOUS VINYL
3.6. WALLS
3.7. CEILINGS
3.8. ELECTRICAL WORKS
3.8.1. POWER SUPPLY
3.8.2. BACK-UP GENERATOR
3.8.3. ELECTRICAL INSTALLATIONS IN THE BSL-3 AREAS
3.8.4. LIGHTING – LED – STAINLESS STEEL
3.8.5. LIGHTING – UV LIGHTS FOR DISINFECTION
3.8.6. UNINTERRUPTED POWER SUPPLY (UPS) ≥ 5KVA
3.8.7. COMMUNICATIONS (TELEPHONE – INTERNET – INTERCOM – SECURITY CAMERAS)
3.9. FIRE ALARM
3.10. OTHER ALARMS
3.11. EXTERIOR WINDOWS
3.12. DOORS
3.12.1. DOORS - TYPE 1: SPECIAL FOR BSL-3
3.12.2. DOORS TYPE 2 – MEDICAL RATED
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3.13. INTERIOR WINDOWS - AIRTIGHT
3.14. HVAC – HEATING, VENTILATION AND AIR CONDITIONING
3.15. CLASS III BIOLOGICAL SAFETY CABINET – 1 UNIT – 2 METERS LONG
3.16. CLASS II – TYPE A2 BIOLOGICAL SAFETY CABINET – 2 UNIT – 1.5 METERS LONG EACH
3.17. LABORATORY CABINETRY WITH COUNTERTOPS – STAINLESS STEEL
3.18. WATER HOSE
3.19. WATER AND SEWER LINES
3.20. ROOM C/L2-2 (AUTOCLAVE)
3.21. BATHROOM
3.22. HALLWAY#2 – EMERGENCY SHOWER AREA
3.23. HALLWAY#1 AND STAIRCASE
3.24. PICTURES OF THE AREAS TO BECOME BSL-3 LABORATORY
3.25. COMMEMORATIVE PLAQUE
3.26. SCAFFOLDING AND WORKING PLATFORMS
4. CONTRACT OPTION-1: ADJUSTING AND RENOVATING THE ANNEX OF THE 2ND FLOOR OF THE BUILDING INTO BSL-2 LABORATORIES WITHIN THE LABORATORIES FOR BACTERIOLOGY AND ANTIMICROBIAL RESISTANCE. 80
4.1. LAYOUT
4.2. DEMOLITIONS
4.3. FLOORING – >2 MM THICK HOMOGENEOUS VINYL AND PORCELAIN STONEWARE
4.4 WALLS
4.5 CEILINGS – METAL SUSPENDED CEILING TILES
4.6 ELECTRICAL WORKS
4.6.1 POWER SUPPLY
4.6.2 ELECTRICAL INSTALLATIONS IN THE BSL-2 AREAS
4.6.3 BACK-UP GENERATOR
4.6.4 LIGHTING – LED – STAINLESS STEEL
4.6.5 LIGHTING – UV LIGHTS FOR DISINFECTION
4.6.6 UNINTERRUPTED POWER SUPPLY (UPS)
4.6.7 COMMUNICATIONS (TELEPHONE – INTERNET – INTERCOM – SECURITY CAMERAS)
4.7 FIRE ALARM
4.8 OTHER ALARMS
4.9 EXTERIOR WINDOWS
4.10 DOORS
4.11 HEATING
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4.12 HVAC – HEATING, VENTILATION AND AIR CONDITIONING
4.13 LABORATORY CABINETRY WITH COUNTERTOPS – BSL2 RATED
4.14 WATER HOSE
4.15 WATER AND SEWER LINES
4.16 BATHROOM
4.17 HALLWAY – EMERGENCY SHOWER AREA
4.18 STAIRCASE
4.19 PICTURES OF THE AREAS TO BECOME BSL-2 LABORATORY
5. CONTRACT OPTION-2: GENERAL REPAIRS TO LABORATORIES IN 3RD FLOOR NOT INCLUDED IN THE BSL-3 AREAS
OR ITS REGULATED ACCESSES
5.1. AREAS UNDER THE SCOPE OF WORK
5.2. LAYOUT
5.3. ELECTRICAL
5.4. RADIATORS
5.5. REPLACEMENT OF ALL WOODEN ELEMENTS FROM THE WINDOWS
5.6. NEW METAL SUSPENDED CEILING ALONG THE HALLWAY
5.7. REPLACEMENT OF ALL SINKS. PROVIDE A MINIMUM OF 1 SINK FOR EACH ROOM
5.8. REPLACEMENT OF ALL DOOR CONNECTED WITH THE HALLWAY
5.9. PAINT ALL PLASTERED SURFACES – ANTIBACTERIAL/ANTIFUNGAL PAINT
5.10. INCREASE COOLING CAPACITY IN E10
6. CONTRACT OPTION-3: GENERAL REPAIRS TO LABORATORIES IN 2ND FLOOR NOT INCLUDED IN THE CONTRACT
OPTON-1 AREAS OR ITS REGULATED ACCESSES
6.1. AREAS UNDER THE SCOPE OF WORK
6.2. LAYOUT
6.3. ELECTRICAL
6.4. RADIATORS
6.5. REPLACEMENT OF ALL WOODEN ELEMENTS FROM THE WINDOWS
6.6. REPLACEMENT OF WOODEN WINDOWS
6.7. NEW HALLWAY FLOORING (AND ROOM C17)
6.8. REPLACEMENT OF ALL SINKS. PROVIDE A MINIMUM OF 1 SINK FOR EACH ROOM
6.9. REPLACEMENT OF ALL DOORS CONNECTED WITH THE HALLWAY
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6.10. PAINT ALL PLASTERED SURFACES – ANTIBACTERIAL/ANTIFUNGAL PAINT
6.11. REPAIR BY REPLACEMENT THE DARK ROOM IN C8
7. PROCEDURE:
7.1. PRINCIPLES:
7.2. START OF CONSTRUCTION
7.3. GENERAL TECHNICAL REQUIREMENTS
7.4. DESIGN-BUILD STANDARD PROCEDURE
7.5. CONSTRUCTION SCHEDULE (BAR CHART IS AUTHORIZED)
7.6. CONSTRUCTION/DESIGN SCHEDULE AND CONTRACTUAL MILESTONES
7.7. LANGUAGE
7.8. ACCIDENT PREVENTION PLAN (APP)
7.9. SUBMITTALS – TECHNICAL INFORMATION
7.10. DELIVERABLES
7.11. PICTURES
7.12. QUALITY CONTROL PLAN (QCP)
7.13. CONSTRUCTION SIGN
7.14. PAYMENT
7.15. SCHEDULE OF PRICES
7.16. OCCUPANCY OF THE BUILDING - PHASING
7.17. DAMAGES/IMPACT TO EXISTING FACILITIES
7.18. CLOSE-OUT PROCEDURE
8. GENERAL TECHNICAL SPECIFICATIONS
8.1. PROHIBITED ITEMS
8.2. RESPONSIBILITY FOR NEW MATERIALS
8.3. RESPONSIBILITY AND OWNERSHIP OF REMOVED MATERIALS
8.4. CERTIFICATIONS, LICENSES, PERMITS, FEES,…
8.5. SAFETY AND PROTECTION
8.6. COORDINATION
8.7. SPECIAL SITE CONDITIONS
8.8. CLEANING
8.9. SPARE PARTS – MAINTENANCE TOOLS
8.10. SECURITY
8.11. WARRANTY AND ACCEPTANCE
Design and Build Renovations and Upgrades to Public Health Laboratories MK-HA-2017-00027632 Skopje, Macedonia Version: 002
1. TAXATION
This construction contract is exempt from VAT. The contractor is required to coordinate with the US
Embassy and with competent Macedonian authorities in order to obtain the VAT TAX EXEMPTION that applies to this contract. Contractor is required to make all necessary coordination and to allow for time for approval of the VAT Tax Exception.
This VAT exemption applies to donations from U.S. Government to Macedonian Governmental entities/facilities. It was established by the Ministry of Finance. The contractor is responsible to coordinate with Macedonian Government the VAT exemption. However, for general information, below is a simplified explanation of the process followed for different Humanitarian Assistance project in Macedonia.
- The US Embassy and the beneficiary need to sign a “Donation Agreement”. This document needs to be written in Macedonian, and it needs to be signed and stamped by the Embassy, as donor, and the representative of the beneficiary. The contractor shall coordinate directly with the US Embassy representative for the preparation of this document. However, it is not the contractor’s responsibility to prepare such document.
- The US Embassy representative would submit the donation project application to the Government of
Macedonia properly signed and stamped by the US Embassy. Afterwards the Project Registration
Office would issue a stamped project certificate. As in the previous step, the contractor shall coordinate with the US Embassy representative the submission of this document. However, it is not the contractor’s responsibility to prepare such document.
- The contractor shall provide all invoices that are exempt from VAT on the form specified by the
Ministry of Finance. Application letter needs to accompany the form. Original invoices must be submitted with the VAT exemption form. Copies of all these documents can be obtained from the
Ministry of Finance or from the US Embassy representative. Each time the contractor submits an invoice for payment, they can submit it to the Ministry of Finance for VAT refund. In order for the contractor to get the VAT money from the Government of Macedonia they need to get paid by the
U.S. Government for that invoice.
All prices submitted by the bidders, schedule of prices and invoices provided by the successful contractor shall be provided without VAT in USD.
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2. PROJECT DESCRIPTION
THIS PROJECT INCLUDES THE NECESSARY DESIGN AND CONSTRUCTION FOR THE REPAIRS AND IMPROVEMENTS
DESCRIBED IN THIS DOCUMENT TO BE PERFORMED IN FULL COMPLIANCE WITH MACEDONIAN REGULATIONS AND
OTHER EUROPEAN AND INTERNATIONALS STANDARDS LISTED HEREIN.
THE CONTRACTOR SHALL PROVIDE A COPY OF CONSTRUCTION PERMITS OR AUTHORIZATIONS TO BE PROVIDED BY THE
COMPETENT LOCAL AUTHORITIES BEFORE WORK IS AUTHORIZED TO START.
CONTRACTOR WILL COORDINATE WITH LOCAL AUTHORITIES AND WILL PROVIDE ALL REQUIRED DOCUMENTATION IN
ORDER TO OBTAIN THE CONSTRUCTION PERMIT OR AUTHORIZATION THAT IS REQUIRED FOR THE WORKS INCLUDED IN
THIS CONTRACT. THE CONTRACTOR IS RESPONSIBLE TO PREPARE ALL NECESSARY DOCUMENTATION IN ORDER TO
OBTAIN ALL REQUIRED PERMITS OR AUTHORIZATIONS FOR THESE REPAIRS AND UPGRADES IN A PUBLIC HEALTH
LABORATORY IN MACEDONIA.
GENERAL SCOPE OF WORK
The Work included under this contract includes the necessary designs and construction activities to provide the repairs included in this document. It is absolutely necessary that the bidders visit the construction site before they submit their bids in order to verify existing conditions, required and necessary work and alternation to the existing building. The contract is divided into a Base‐Bid and 3 contract options. In general terms, the works include the following items of work:
- Base‐Bid: Creating Bio Safety Level 3 (BSL 3) laboratories on the annex of the third floor (Virology Labs floor), including BSL 3 requirements and new layout, and the disposal path.
- Contract Option‐1: Adjusting and renovating the annex of the 2nd floor of the building into laboratories within the Laboratories for Bacteriology and Antimicrobial Resistance.
- Contract Option‐2: General repairs and upgrades on the 3rd floor laboratories.
- Contract Option‐3: Repairs, modifications and upgrades to the 2nd floor laboratories.
Note: The contractor is responsible to visit the site in order to measure and quantify the required work, as well as to verify the existing conditions prior to the submission of their proposal.
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2.1. Location of project:
The project is located in the city of Skopje, in the Institute of Public Health, within the Mother Teresa Clinical Center, as indicated in the maps and pictures below
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2.2. General Legal and Technical Requirements
The project execution is based on the main following general principles:
- Strict compliance with American Contracting Regulations, including the requirements of the
Department of Defense, the US Navy and Naval Facilities Engineering Command (NAVFAC).
- Strict compliance with Macedonian Technical, Legal and Administrative requirements, which are applicable for a renovation project, as described in these PTS.
- Compliance with Macedonian safety regulations, unless the US Safety regulations included in Manual
EM385‐1‐1 are more strict and not in conflict with Macedonian regulations. In this last case, the US
Safety regulations shall apply.
- Compliance with technical requirements described in this document
- Compliance with requirements of World Health Organization and other European regulations related to biosafety and containment for laboratories.
2.3. Construction Permit or Authorization
Prior to start any field works, the contractor shall obtain the permits or authorizations that are required by
Macedonian regulations. The contractor is required, as part of this contract, to prepare all documentation, designs, projects, reports, studies, information, drawings, and everything that may be necessary as required by Macedonian regulations, in order to obtain this Construction Permit or Authorization.
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2.4. Specific Technical Requirements
Compliance with Macedonian technical Codes and Standards is a legal requirement. The contractor shall strictly comply with all applicable Macedonian technical Code, Standard or Regulation that applies for any of the scope of work included in this contract in its 4 phases or stages:
- First: design
- Second: Obtaining authorization to perform the works,
- Third: Execution of the works and
- Fourth: The formal final acceptance.
Nevertheless, in addition to the above legal requirement, this contract includes very specialized technical work for which Macedonia does not have specific regulations and therefore the contractor, for each one of the 4 phases above, shall comply with the applicable European and International regulations for the biosafety certification of the renovated areas. These standards include training, procedures or protocols which are not in the scope of work of this contract. But those elements related to the design and construction efforts which are required for the certification of the laboratories for the required level of biosafety are included in this contract even if they are not explicitly described.
The laboratory must be designed for ease of maintenance, so that access to critical mechanical equipment
(ventilation ducts, fans, piping, etc.) is outside containment. Access panels are only allowed in some retrofits, and in those cases, the panels must be piano‐type hinged and gasketed with gas‐tight gaskets. Some of the main pertinent European and International Standards applicable for the scope of work of this contract are:
- Directive 2000/54/EC of the European Parliament and of the Council of 18 September 2000 on the protection of workers from risks related to exposure to biological agents at work (seventh individual directive within the meaning of Article 16(1) of Directive 89/391/EEC).
http://eur-lex.europa.eu/legal-content/EN/TXT/?uri=CELEX:32000L0054
- Laboratory biorisk management standard CWA 15793:2011. Can be found:
www.uab.cat/doc/CWA15793_2011
- Natural ventilation for infection control in health‐care settings, WHO guideline, 2009 www.who.int/water_sanitation_health/publications/natural_ventilation.pdf
- Laboratory biosafety manual, WHO, 2004 www.who.int/csr/resources/publications/biosafety/Biosafety7.pdf
- Biorisk management––laboratory biosecurity guidance, WHO/CDS/EPR, 2006 www.who.int/csr/resources/publications/biosafety/WHO_CDS_EPR_2006_6.pdf
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Where the results of the assessment referred to in Article 3 of Directive 2000/54/EC reveal a risk to workers' health or safety, workers' exposure must be prevented by among other controls, by the use of the biohazard sign above, as well as by other relevant warning signs
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3. Base‐Bid – Biosafety Level 3 (BSL3) Laboratory
Contract includes designing and building a BSL 3 laboratory area in the building annex located in the third floor.
This is a design‐build contract. This means that this document describes the scope of work and some of the technical requirements for the works included in this contract. But the contractor shall prepare all necessary design projects and documents as required per Macedonian and International regulations to perform the necessary construction works to obtain BSL3 certification.
This document only provides the guidelines and the general basis of design, and the contractor shall hire the services of qualified and certified architects and engineers to prepare the necessary designs.
All work shall be designed and built in accordance with this Request for Proposal (RFP) and in compliance with
Macedonian Codes for general construction, and in compliance with European and International standards for the specialized biosafety level laboratory and common areas.
THE CONTRACTOR SHALL PROVIDE A COPY OF CONSTRUCTION PERMITS OR AUTHORIZATIONS TO BE
PROVIDED BY THE CORRESPONDING LOCAL AUTHORITIES BEFORE WORK CAN START. CONTRACTOR WILL
COORDINATE WITH LOCAL AUTHORITIES AND WILL PROVIDE AND PROCESS ALL REQUIRED DOCUMENTATION
IN ORDER TO OBTAIN THE CONSTRUCTION PERMIT WHICH IS REQUIRED FOR A PORTION OF THE SCOPE OF
WORK INCLUDED IN THIS PROJECT. THE FORMAT IN WHICH TO SUBMIT THE DESIGN PACKAGE, DEFINITION OF
THE ASSIGNER OF THE PROJECT, DETAILS OF DRAWINGS, CERTIFICATES FOR THE DESIGNERS, SIGNATURES, AND OTHER BUREAUCRATIC PROCESSES SHALL BE AS REQUIRED BY THE MACEDONIAN AUTHORITIES WITH
JURISDICTION OVER PUBLIC HEALTH LABORATORIES IN MACEDONIA. IT IS THE CONTRACTOR’S
RESPONSIBILITY TO BE FAMILIAR WITH THE PROCEDURES WHICH ARE NECESSARY IN ORDER TO OBTAIN THE
CONSTRUCTION PERMIT AS WELL AS FOR THE NECESSARY AUTHORIZATIONS.
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3.1. Basic Laboratory Design for Biosafety Level 3 Laboratories
The contractor shall hire the services of a licensed and experienced architect/engineer to design the BSL-3 areas, with the general requirements and restrictions outlined in this document.
The beneficiary shall provide approval of the design before NAVFAC’s COR authorizes the commencement of BSL-3 work. This design shall only include the construction portion of the design which is necessary for the area to be certified as BSL-3. The Biosafety Level-3 facility design and operational procedures must be documented. The facility must be tested for verification that the design and operational parameters have been met prior to operation.
Below are included some general rules and guidelines which are standard for BSL-3 areas. These are general rules and they are applicable in coordination with the rest of outlined requirements in paragraph 3. These general requirements are based on US standards and they should be used as a general rule by the specialized designer to be hired by the contractor, based on applicable European and International standards.
A. GENERAL
- The laboratory must consist of an anteroom and laboratory rooms.
- The facility must have gas-impermeable walls, ceilings, and floors. Air gaps under doors are acceptable for directional airflow. If the door gaps are sealed, the laboratory suite must not leak gaseous decontamination materials.
- Air balance must be set so air from low hazard rooms flows into rooms with higher hazards, and entry into the laboratory requires passage through two doors.
- The laboratory must consist of high-quality room construction with special consideration given to joints, finishes, and penetrations.
- All shutoffs (steam, water, natural gas) must be external to containment.
- All tall and/or heavy fixtures and equipment (e.g., biological safety cabinets, autoclaves, freezers, incubators, etc.) must be fitted with a seismic anchoring system/device engineered to withstand earthquake stresses equal to 7.0 on the Richter scale.
- The laboratory must be designed for ease of maintenance, so that access to critical mechanical equipment (ventilation ducts, fans, piping, etc.) is outside containment. Access panels are only allowed in some retrofits, and in those cases, the panels must be piano-type hinged and gasketed with gas-tight gaskets.
- There should be a room for large equipment decontamination. The room should be capable of being sealed for decontamination with gaseous paraformaldehyde and must have a connection to the HVAC exhaust system.
- Consideration should be given to providing a separate equipment room (to isolate heat load and high hazard equipment like centrifuges) within the laboratory.
- Consideration should be given to providing a shared prep room within the laboratory.
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- There should be provisions for a comfortable temperature compensating for the heat load from equipment and the gowning requirements for personnel in the laboratory. The temperature is lower for comfort, usually 68°F.
- CO2 and other specialty gases must be plumbed from outside the laboratory into containment.
- Work surfaces, floors, walls, and ceilings must be designed, constructed, and finished to facilitate easy cleaning and decontamination.
- The facility must pass third-party inspection and tests to verify that design and operational parameters have been met. This should be done by a third party.
- The laboratory must be located away from public areas and corridors used by laboratory personnel who do not work in the BSL-3 laboratory.
- The laboratory must be separated from unrestricted traffic.
- The laboratory should be located away from regions that could impact directional airflow or differential pressure maintenance (elevators, exterior doors, laboratories with variable air volume systems or night set-backs, exterior walls with high wind or temperature fluctuations).
- An intercom or hands-free telephone must be located in each room and must be connected to a location that has personnel available for emergency response at all times work is being performed in a BSL-3 laboratory.
B. Anteroom
- The anteroom must consist of two doors for access to the laboratory.
- Anteroom doors should be interlocked or alarmed so only one door may be opened at a time, or placed sufficiently apart so that one person cannot open both doors at the same time. A manual override should be provided for emergency exit.
- The anteroom, if functioning exclusively as a clean change room, must have ventilation separate from the laboratory’s in order to maintain the containment envelope in the event of a ventilation failure.
- The anteroom must be large enough to provide for storage of clean gowns, laboratory coats, or uniforms that must be donned before entry and be removed before leaving the suite. The anteroom must also provide space for a log book, wall calendar, and a laundry hamper.
- The anteroom should be designed such that turbulent air currents formed when opening doors are minimized, i.e., doors are perpendicular to each other, anteroom is of sufficient size.
- The anteroom must have communication capabilities installed.
- Space must be provided on or near the door for the conspicuous posting of the biohazard warning symbol, a list of personnel authorized to enter the area, and access rules.
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C. Floors
- Floors must be impermeable to liquids, monolithic/seamless, or have welded seams.
- Floors must be coved up the wall.
- Floors must be easily cleaned, with chemical-resistant flooring (vinyl, or epoxy with fiberglass reinforcement) with a slip-resistant, smooth, hard finish.
- For monolithic floors, either a 100-mm-high, readily cleanable, integrally coved sheet flooring base, or a readily cleanable, 100-mm-high, vinyl or rubber base should be used.
- For epoxy floors, if silicone sealants are used for penetrations, the silicone must be applied after the epoxy has been installed
D. Walls
- Suite walls should be full height extending to the structural deck above.
- Walls must be durable, washable, and resistant to detergents/disinfectants (masonry, gypsum board, fiberglass-reinforced plastic, etc.).
- Walls must be painted with durable glossy acrylic or epoxy paint.
- For epoxy paint, if silicone sealants are used for penetrations, the silicone must be applied after the epoxy has been installed.
- Wall/ceiling penetrations should be kept to a minimum and sealed with non-rigid, non-shrinking, silicone or latex sealant; for fire rated walls, apply sealant before fire stopping.
- Corner guards and bumper rails must be provided to protect wall surfaces in high-traffic/impact areas.
- A “pass-through” (for supplies, product, or equipment) requires approval of the Biosafety Officer.
E. Ceiling
- The ceiling must be washable and resistant to detergents/disinfectants.
- The ceiling must be painted with durable glossy acrylic or epoxy paint; for epoxy, if silicone sealants are used, the silicone must be applied after the epoxy.
- The ceiling must be of monolithic construction (i.e., gypsum board, not removable tiles).
- The ceiling must be high enough over Class II A2 biological safety cabinets (BSCs) to allow for a canopy/thimble connection or the opening of canopy/thimble door(s).
- Ceiling height should be at least 10 feet to allow for 14 inches of clearance above BSCs.
- Light fixtures must be surface or independently mounted.
- If recessed lighting must be used because of ceiling height in a renovation, lighting penetrations are gasketed.
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F. Offices and Eating Areas
- Eating and drinking is prohibited in BSL-3 laboratories. Formal offices should not be included in the laboratory suite.
G. Doors
- Doors must be self-closing and lockable.
- Doors should open inward (dependent on Fire Marshall requirements) or slide open. If sliders are used, they must be made of safety glass, and a trackless design should be considered.
Note: Opening sliding doors causes less turbulence than standard doors. Pocket doors must not be used.
- Door between anteroom and corridor must have door sweep for pest control.
- Doors inside the suite should allow for an approximately 3/4-inch clearance underneath the door for directional airflow.
- Door openings should be sized to allow the passage of large equipment.
- Wall-door frame connection should be made airtight at time of frame installation.
- Doors and frames must be of solid finish construction, have required fire ratings, and include panic-hardware, hardware appropriate for high-use, and kick plates.
H. Windows
- Windows (safety glass, permanently closed, sealed with silicone or latex sealant) should be installed so that the interior of the adjacent room, except change rooms and restrooms, is visible.
- Windows must not allow viewing from public areas.
- Interior sills must be sloped away from windows for ease of cleaning/minimize dust collection.
I. Eyewash/Safety Shower
- An emergency eyewash must be located in each BSL-3 room.
- A combination emergency eyewash/safety shower unit must be located in near proximity to places if personnel are exposed to splash hazards (determined during programming).
- Emergency eyewash and emergency eyewash/safety shower units must be sited and installed in accordance with Section 5162 of 8 CCR.
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J. Shower — Entry/Exit
- A shower may be required in ABSL-3 laboratories, insectaries, or with certain agents. The need for a shower will be determined during programming.
- When required, the entry/exit shower must be pass-through in design so that traffic flows in one direction, and dirty clothing/personal protective equipment (PPE) must not contaminate clean clothing, people, or equipment.
K. Plumbing
- All penetrations must be perpendicular to the surface and must be sealed to be gas-tight.
- Penetrations must be sealed with nonrigid, nonshrinking, silicone or latex sealant; for fire-rated walls, apply sealant before fire stopping.
- All pipes into the BSL-3 laboratories should be secured to prevent movement.
- Fixtures must be resistant to corrosion of bleach and other disinfectants.
- Back-flow prevention devices must be installed on all faucets (including industrial water).
- 6-inch P-traps should be installed if significant changes in pressure could occur.
- All pipes must be identified by use of labels and tags.
- Water supply control should be located outside the containment area.
- Plumbing should discharge directly to a sanitary sewer.
M. Sinks
- Handwashing sinks must be located in each room near the exit.
- Sinks must be hands-free. Infrared sensors are preferable, but may not be suitable for all laboratories. In cases where infrared sensors cannot be used, knee-operated sinks are preferable to foot-operated.
- Each sink must have chemical-resistant traps (for disinfectants), a coved backsplash, and a hot-cold water, pre-mixing faucet.
- Each handwashing sink must be accompanied by a paper-towel dispenser and a hands-free soap dispenser mounted within easy reach.
N. Autoclave
- Pass-through to the anteroom or support room outside containment.
- Autoclave must be equipped with interlocked doors.
- Decontamination cycles should be determined during programming; gravity and liquid cycles are typical.
- Appropriate autoclave size should be determined prior to purchase.
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- The body of the autoclave must be located outside containment to provide easy access for maintenance.
- Sufficient space adjacent to the contaminated (input) door must be present for waste collection.
- Control panels should be located internal and external to containment.
- Bioseals or other equivalent means should be used to create a seal at the wall.
- The floor under the autoclave must be monolithic, seamless, or heat-sealed, coved, and water-tight.
- Floor penetrations, if essential, must have a water and gas-tight seal at the monolithic floor.
- The walls and hard ceiling must have epoxy paint.
- Exposed pipes should be insulated.
- The autoclave should be seismically anchored.
- Fire sprinkler heads, if in the canopy, should be rated higher than the steam temperature.
- A curbed corrosion-resistant basin should be installed to prevent leakage.
- A canopy hood is provided over the exit door of the autoclave to contain heat and steam.
- The installation must be signed off by a professional engineer.
- The autoclave room must have a minimum of 10 air changes per hour.
O. Life Safety
- Fire alarms must be clearly audible above ambient noise levels (low-frequency alarms for animal facilities).
- A wall-mounted ABC Dry Chemical fire extinguisher must be mounted near the exit door of the anteroom.
- Laboratory-safe refrigerators or metal flammable cabinets must be used to store flammable/combustible materials.
P. Vacuum System/Pump
- Vacuum lines are protected with liquid disinfectant traps and HEPA filters, or their equivalent.
Filters must be replaced as needed. An alternative is to use portable vacuum pumps (also properly protected with traps and HEPA filters).
- If an individual vacuum pump is used, it should be located in the laboratory. Noise and maintenance issues should be addressed.
- Self-contained, portable autoclavable vacuum systems are preferred.
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Q. Electrical
- Emergency power must be provided for:
o HVAC (including controls) o Alarms o Emergency lighting o Biological safety cabinets o Storage freezers o Incubators
- UPS power should be provided to alarms, and when possible, to biological safety cabinets.
- An independent circuit should be provided for each biological safety cabinet.
- Wall/ceiling penetrations should be kept to a minimum and must be sealed with nonrigid, nonshrinking, silicone or latex sealant; for fire-rated walls, apply sealant before fire stopping.
- Junction boxes should be cast and/or sealed airtight (e.g. closed cell foam compatible with gaseous paraformaldehyde).
- Light fixtures are surface- or pendent-mounted.
- Circuit breakers are located outside containment and are labeled.
R. Heating, Ventilation, and Air Conditioning (HVAC) Systems
- In most cases, the HVAC system should be Constant Air Volume (CAV). Variable Air Volume (VAV) is not recommended.
- Electronic direct digital controls are used to manage the system.
- Recirculation of exhaust air must not be allowed.
- A dedicated exhaust system is required.
- The outside exhaust must be dispersed away from occupied areas and air intakes, or the exhaust must be HEPA-filtered. Recommend locating the exhaust stacks on the roof and discharging upward at a velocity greater than 3,000 fpm.
- An exhaust HEPA is required (see HEPA filter section).
- The need for a redundant exhaust fan should be determined by users, in order to allow continuing work.
- Air supply and exhaust system capacity must be ≥ 125% of the laboratory’s requirements to provide for future adaptability and flexibility.
- The HVAC system must create directional airflow drawing air from rooms/areas of low hazard into rooms/areas of higher hazard.
- Inward directional airflow must be maintained by providing 15% more flow of exhaust airflow than supply air (USDA) (minimum 200 cfm – Jennette, 2000), and sufficient to maintain the differential pressure between rooms in 0.05 – 0.20” Wg range.
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- The air balance must accommodate biological safety cabinet canopy/thimble connection or Class II type B2 cabinet exhaust requirements.
- Inward directional airflow must be able to be verified before entry. Install a device(s) to indicate/confirm directional airflow into the laboratory (e.g., 0 – 0.20” Wg magnehelic gauges, digital differential pressure monitors, or both).
- The BSL-3 lab must not become positively pressured if the exhaust system fails. Whenever possible, electrically interlock the supply and exhaust fans.
- Exhaust ductwork must not be positively pressurized.
- Supply and exhaust dampers should be gas-tight and closable from outside the facility to facilitate decontamination with gaseous paraformaldehyde.
- Local visual and audible ventilation system failure alarms are required for laboratory personnel.
- Air supply diffusers must be located so that airflow at the biological safety cabinet face is unaffected (laminar diffusers preferred).
- Ductwork should be located external to the laboratory; if exposed in the laboratory, ductwork is clear of walls to allow for cleaning, maintenance, and leak testing.
- Ductwork should be gas-tight 316 stainless steel up to the HEPA filter (if present).
- All ducts must be constructed in a leak-tight manner with seams and joints usually welded airtight. The Biosafety Officer will determine if exhaust ductwork is to be welded.
- If the exhaust ductwork is welded, recommend welded joints for all connections except for the damper(s) (use flange and bolt connections for quick change-out in the future).
- Coil units (for supplemental cooling) should not impact cleaning or provide a breach of containment.
- Limit elbows whenever possible to reduce the amount of background noise generated.
S. HEPA Filters
- HEPA filters must be "bag-in, bag-out," and the housing must accommodate gas decontamination and filter testing (gas-tight dampers and housing).
- HEPA filter housings must be no more than five-feet high in order to facilitate filter change-out.
- When HEPA filters are installed, a magnehelic gauge or other pressure-monitoring device must be installed, with the display placed in the most accessible location that is practical, to measure pressure drop across the filters,
- A HEPA may be required on the autoclave exhaust, ultracentrifuge vent, and sewer vent.
- HEPA filters should comply with DOE-STD-3020-97 (or latest edition).
- Arrangements must be made to permit periodic leak testing of exhaust system HEPA filters.
The system should comply with ASME AG-1.
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T. Laboratory Furniture and Casework
- Laboratory furniture and casework must be sturdy, and capable of supporting anticipated loading and uses.
- Laboratory furniture and casework must be spaced so that areas around and under benches, cabinets, and equipment must be accessible for cleaning.
- Benchtops should be impervious to water and resistant to acids, alkalis, organic solvents, and moderate heat.
- Benchtops should have marine/drip edging for spill control.
- Modular, mobile casework should be used for future flexibility.
- Laboratory furniture and casework should be designed with ergonomic considerations (e.g., adjustable work-surface heights, selection of biological safety cabinets, adequate knee clearances for seated work, adequate toe clearances for standing work, wall cabinet heights, etc.).
- Fixed casework, if used, must be sealed/caulked to the walls on installation to facilitate cleaning and prevent harborage for vermin.
- Fixed casework, if used, should be installed before the coved flooring so that the coving can extend up toe-kicks.
- Closed cabinets rather than open shelving should be used for storage.
- In BSL-2 and 3 laboratories, chairs and other furniture should be covered with a nonfabric material that can be easily decontaminated.
- Tall or movable cabinets/shelves should be seismically anchored.
- Cabinets/shelves should have angled tops or be built up to the ceiling to facilitate cleaning.
U. Security
- Access controls should be provided to record entry and exit times and dates.
- Palm scan, proximity card, keypad entry with codes unique to each worker, cardkey, or equivalent, should be used.
- Access to mechanical and support areas must be limited.
- Security measures must meet the requirements of the Select Agent Regulations if the facility is to be used for select agent work or storage.
- Security measures must equal or exceed the guidance set forth in Appendix F of the latest version of the CDC-NIH’s Biosafety in Microbiological and Biomedical Laboratories. Note:
USDA has specific security requirements; refer to USDA Security Policies and Procedures for Biosafety Level-3 Facilities, DM 9610-001.
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V. Communications
- An intercom or hands-free telephone must be located in each room and must be connected to a location that has personnel available for emergency response at all times work is being performed in a BSL-3 laboratory.
- Wall/ceiling penetrations must be kept to a minimum and must be sealed with nonrigid, nonshrinking, silicone or latex sealant; for fire-rated walls, apply sealant before fire stopping.
W. Commissioning
- Commissioning should be performed by a third party in the presence of the Biosafety Officer (to be appointed by the beneficiary)
- The Biosafety Officer will furnish checklists for the containment features to be evaluated, dependent on the facility design. Initially, the facility must pass a series of inspections and tests to meet standards that have been predeveloped, authorized, and specified in the design and construction documents before biohazardous agents are used in the facility. These are in addition to the desired outcomes by the commissioning team identified prior to initiation of construction activities.
- A properly designed and constructed biocontainment facility, including its structural and mechanical safety systems, must meet predetermined performance criteria and be operational upon completion of construction. The integrity of the critical components of the biological containment systems shall be verified by the testing and certification requirements listed below.
- Certification of the facility, including structural components and safety systems, must be included as part of the overall commissioning processes normally undertaken to verify that the design and construction meet applicable standards, and that the facility can operate in accordance with the design intent.
- Commissioning testing must also be performed without degradation to the facility or mechanical system that is being tested.
- All equipment and materials should be tested/evaluated prior to installation; duplicate testing is recommended.
- BSCs must be certified in accordance with NSF 49 after the BSC is anchored in its final location.
- All HEPA filters must be tested to meet NSF 49 after installation.
- Integrity of seals must be demonstrated by visual inspection.
- Integrity of epoxy coatings may be tested using ASTM D4541 Standard Test Method for Pull- Off Strength of Coatings Using Portable Adhesion Testers.
- The autoclave installation must be found to be proper as attested by the sign-off of a registered Engineer.
- The autoclave must be tested to verify that it meets specified standards:
o Thermometers are calibrated
Design and Build Renovations and Upgrades to Public Health Laboratories MK-HA-2017-00027632 Skopje, Macedonia Version: 002 o Clocks and timers are calibrated o Biological indicators are used to verify the autoclave’s effectiveness
- The operation of backflow preventers must be verified
- The ventilation system must be tested by:
o Ventilation ductwork and HEPA housings must pass pressure-decay testing under ASHRAE SMACNA Standard 126-2000 (Method of Testing HVAC Air Ducts) o Measurements of airflow at each supply and exhaust diffuser o Smoke testing to visually verify limited turbulence at face of BSC o Smoke testing to visually verify airflow from areas of low hazard to areas of higher hazard o Verification that air system failure alarms (exhaust, supply, room pressure) function and annunciate properly o Air balance report must be provided to and verified by the Biosafety Officer
- Additional environmental protection (e.g., personnel showers, HEPA filtration of exhaust air, containment of other piped services, and the provision of effluent decontamination) should be considered if recommended by the agent summary statement, as determined by risk assessment, the site conditions, or other applicable federal, state, or local regulations.
X. BMBL Requirements - Biosafety Level 3
- BLS-2 requirements and good practices
- The laboratory is separated from areas that are open to unrestricted traffic flow within the building, and access to the laboratory is restricted. Passage through a series of two self-closing doors is the basic requirement for entry into the laboratory from access corridors.
Doors must be lockable. A clothes-changing room may be included in the passage way.
- Each laboratory room contains a sink for handwashing. The sink is hands-free or automatically operated, and is located near the room exit door.
- The interior surfaces of walls, floors, and ceilings of areas where BSL-3 agents are handled are constructed for easy cleaning and decontamination. Seams, if present, must be sealed.
Walls, ceilings, and floors should be smooth, impermeable to liquids, and resistant to the chemicals and disinfectants normally used in the laboratory. Floors should be monolithic and slip-resistant. Consideration should be given to the use of coved floor coverings. Penetrations in floors, walls, and ceiling surfaces are sealed. Openings such as those around ducts and the spaces between doors and frames are capable of being sealed to facilitate decontamination.
- Benchtops are impervious to water and are resistant to moderate heat and the organic solvents, acids, alkalis, and those chemicals used to decontaminate the work surfaces and equipment.
- Laboratory furniture is capable of supporting anticipated loading and uses. Spaces between benches, cabinets, and equipment are accessible for cleaning. Chairs and other furniture used in laboratory work should be covered with a non-fabric material that can be easily decontaminated.
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- All windows in the laboratory are closed and sealed.
- A method for decontaminating all laboratory wastes is available in the facility and utilized, preferably within the laboratory (i.e., autoclave, chemical disinfection, incineration, or other approved decontamination methods). Consideration should be given to means of decontaminating equipment. If waste is transported out of the laboratory, it should be properly sealed and not transported in public corridors.
- Biological safety cabinets are required and are located away from doors, from room supply louvers, and from heavily traveled laboratory areas.
- A ducted exhaust air ventilation system is provided. This system creates directional airflow, which draws air into the laboratory from "clean" areas and toward "contaminated" areas. The exhaust air is not recirculated to any other area of the building. Filtration and other treatments of the exhaust air are not required, but may be considered based on site requirements and specific agent manipulations and use conditions. The outside exhaust must be dispersed away from occupied areas and air intakes, or the exhaust must be HEPA-filtered. Laboratory personnel must verify that the direction of the airflow (into the laboratory) is proper. It is recommended that a visual monitoring device that indicates and confirms directional inward airflow be provided at the laboratory entry. Consideration should be given to installing an HVAC control system to prevent sustained positive pressurization of the laboratory. Audible alarms should be considered to notify personnel of HVAC system failures.
- HEPA-filtered exhaust air from a Class II biological safety cabinet (BSC) can be recirculated into the laboratory if the cabinet is tested and certified at least annually. When exhaust air from Class II BSCs is to be discharged to the outside through the building exhaust air system, the cabinets must be connected in a manner that avoids any interference with the air balance of the cabinets or the building exhaust system (e.g., an air gap between the cabinet exhaust and the exhaust duct). When Class III BSCs are used, they should be directly connected to the exhaust system. If Class III BSCs are connected to the supply system, it is done in a manner that prevents positive pressurization of the cabinets
- Continuous flow centrifuges or other equipment that may produce aerosols are contained in devices that exhaust air through HEPA filters before discharge into the laboratory. These HEPA systems are tested at least annually. Alternatively, the exhaust from such equipment may be vented to the outside if it is dispersed away from occupied areas and air intakes.
- Vacuum lines are protected with liquid disinfectant traps and HEPA filters, or their equivalent.
Filters must be replaced as needed. An alternative is to use portable vacuum pumps (also properly protected with traps and filters).
- An eyewash station is readily available inside the laboratory.
- Illumination is adequate for all activities, avoiding reflections and glare that could impede vision.
- The Biosafety Level-3 facility design and operational procedures must be documented. The facility must be tested for verification that the design and operational parameters have been met prior to operation. Facilities should be re-verified, at least annually, against these procedures as modified by operational experience.
- Additional environmental protection (e.g., personnel showers, HEPA filtration of exhaust air, containment of other piped services, and the provision of effluent decontamination) should be
Design and Build Renovations and Upgrades to Public Health Laboratories MK-HA-2017-00027632 Skopje, Macedonia Version: 002 considered if recommended by the agent summary statement, as determined by risk assessment, the site conditions, or other applicable federal, state, or local regulations.
- Laboratory separated from areas that are open to unrestricted traffic flow within the building, and access to the laboratory is restricted.
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In green: Areas under the scope of work for Base‐Bid (stairway case is also part of the Base‐Bid but outside the BSL‐3 areas)
3.2. LAYOUT
Immediately after award, the contractor shall initiate the preparation of the conceptual design, as outlined in this document, and with the basis of design included in the following sketches.
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In green: Areas under the scope of work for Base‐Bid with names of rooms
Diagram with proposed movement of people for BSL‐3 certification
Denomination of the rooms: For the purposes of this document, the rooms affected by the base‐bid of the contract are defined in the sketch below:
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Area where elevator will finish, with exterior access and canopy protecting its access from the inclement weather, in coordination with the existing canopy
Semi‐basement. Contractor to design and build an adequate access to the elevator door and window to be reduced in size as required for the new access to the elevator.
3.3. Demolitions
The contractor shall remove and dispose of everything interfering with the required work. The contractor shall completely remove all flooring, wall paint and plaster, ceiling, floor and wall tiles, partitions, plumbing, electrical installation, air conditioning, windows, doors and everything else within the areas to be renovated.
It is not authorized to use gypsum board to cover wall and ceiling surfaces.
3.4. Lift for Materials
In order to physically separate the route of contaminated or potentially contaminated materials, the contractor shall design and build an elevator or lift for materials where indicated in the sketches included in the previous page. This lift shall go on the exterior of the building, from the 3rd floor (Hallway #3) to the basement, with access to each floor, including the semi‐basement.
Basis of design:
- Maximum volume of cabin: 1 m³
- All construction of stainless steel: cabin, doors, frames or buttons.
- With access to each floor, including the semi‐basement where window would need to be completely modified.
- Without affecting the operation of the rooms through which it passes.
- Exterior finishes similar to those of the existing building
- Exterior access to be provided with canopy for weather protection
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