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PERFORMANCE BASED STATEMENT OF WORK

NAVAL TEST WING ATLANTIC AIRCRAFT MAINTENANCE, MODIFICATION AND AIRCREW SUPPORT

1.0 INTRODUCTION

Naval Test Wing Atlantic (NTWL), an echelon four command of the Naval Air Systems Command (NAVAIR), is a cognizant authority for active test and evaluation (T&E) and participation in all phases of the weapon system life cycle process for fixed, rotary wing, unmanned aerial, and lighter-than-air vehicles. The test articles are provided to NWTL and its test squadrons through several methods. The primary source of assignment is by a major program office for the development, procurement and sustainment of Navy, Marine or Joint Force use systems. However, other sources of assignment, of articles subjected to T&E by NTWL, include other service components of the Department of Defense, foreign national defense and commercial systems, other US government agencies engaged in flight operations, as well as commercial aviation flight activities. The scope and complexity of these test articles are not limited to full scale air vehicle systems. NTWL provides full system spectrum test capability from complete aircraft down to sub-system components, expendable weapon, sensor, and deception articles and flight worthy software designed to operate and configure the system and its components.

1.1 Research Development Test and Evaluation (RDT&E) operations bear risk in every aspect when considered in regard to the objectives of a development program where cost and schedule are typically driving harder than those of performance, however safe and efficient flight operation clearly is the highest priority at this command. NTWL is the resource manager charged with reducing the risks associated with the hazards of flight, as well as ground operations, around flight equipment. To mitigate these risks NTWL desires the most qualified, experienced and current personnel within its work force. NTWL is in constant competition for these resources while worldwide commitment for our military forces remains high, budgets are thin, and fleet units are tasked at unprecedented levels. For these reasons, a contracted maintenance service work force is feasible, desirable and affordable when considered an investment returned in schedule achieved to get the best equipment out to the War-fighter. In addition, the right contracted work force, one that is already trained, experienced, and engrained with the best business practice of process discipline, brings both the opportunity to meet test commitments, and achieve the goal of safe flight operation.

2.0 ABBREVIATIONS, ACRONYMS AND DEFINITIONS

A/C

Aircraft

ACC

Aircraft Controlling Custodian

ACI

Aircraft Condition Inspection

ACO

Administrative Contracting Officer

AD

Airworthiness Directive

ADB

Aircraft Discrepancy Book

ADPE

Automatic Data Processing Equipment

ADR

Aircraft Discrepancy Report

ADS

Airworthiness Directives

AESR

Aeronautical Equipment Service Records

AFC

Airframe Change

AIM9

Air Intercept Missile

AIMD

Aircraft Intermediate Maintenance Department

ALSS

Aviation Life Support System

AMARC

Aerospace Maintenance and Regeneration Center

AMMT

Aviation Maintenance Monitoring Team

AMSRR

Aircraft Material Supply Readiness Report

AOA

Aircraft Operating Account

AOA

Angle of Attack

APML

Assistant Program Manager, Logistics

APTU

Aviation Physiology Training Unit

APU

Auxiliary Power Unit

ASLL

Authorized Stock Level List

ASIP

Airframe Structural Integrity Program

ATA

Airline Transportation Association

AUL

Authorized Use List

AVGFE

Aviation Gas Free Engineering

AWM

Awaiting Maintenance

AWP

Awaiting Parts

BCM

Beyond Capable Maintenance

BER

Beyond Economic Repair

BPR

Beyond Physical Repair

BUNO

Bureau Number

CAD

Cartridge Actuated Device

CAI

Computer Assisted Instruction

CASREP

Casualty Report

CATM

Captive Air Training Missile

CDI

Collateral Duty Inspector

CDRL

Contract Data Requirements List

CFA

Cognizant Field Activity (Program Office for the T-34 and T-44)

CFE

Contractor Furnished Equipment

CFT

Contract Field Team

CFR

Code of Federal Regulations

CHRIMP

Consolidated Hazardous Material Reutilization and Inventory Management Program

CLS

Contract Logistics Support

CNET

Chief of Naval Education and Training

CO

Contracting Officer

COMBS

Contractor Operated and Maintained Base Supply

COR

Contracting Officer's Representative

COS

Carry Over Sortie

CQ

Carrier Qualification

D- Level

Depot Level Maintenance

DASR

Daily Aircraft Status Report

DER

Designated Engineering Representative

DET

Detachment

DFS

Daily Flight Schedule

DLSC

Defense Logistics Service Center

DMO

Deputy Maintenance Officer

DOD

Department of Defense

DOL

Department of Labor

DON

Department of the Navy

DOT

Department of Transportation

ECAMS

Enhanced Comprehensive Asset Management System

ECP

Engineering Change Proposal

EI

Engineering Investigation

EIS

Equipment In Service

ENSIP

Engine Structural Integrity Program

EMS

Environmental Management System

EOAC

Engine Oil Analysis Coordinator

EPA

Environmental Protection Agency

EPCRA

Emergency Planning Community Right-to-Know

ESD

Electro Static Discharge

ETR

Engine Transaction Report

FAA

Federal Aviation Administration

FAR

Federal Aviation Regulations

FCF

Functional Check Flight

FIST

Flight Information Scheduling & Tracking

FLIR

Forward Looking Infared Radar

FOD

Foreign Object Damage

FSS

Federal Supply System

FST

Fleet Service Team

GFE

Government Furnished Equipment

GFR

Government Flight Representative

GGFR

Ground Government Flight Representative

GIO

Government Inspection Office

HAZCOM

Hazardous Communication

HUREVAC

Hurricane Evacuation

HAZMAT

Hazardous Material

I-Level

Intermediate Level

IAW

In Accordance With

ICRL

Individual Component Repair List

IMRL

Individual Material Readiness List

IOS

Interim Operating Supplements

JDRS

Joint Deficiency Reporting System

JKCS

Joint Knowledge Caching Server

JON

Job Order Number

LDT

Laser Detector Trackers

LOMA

Legacy Organizational Maintenance Activity

LPU

Life Preserver Unit

LTD

Long Term Down

MAF

Maintenance Action Form

MCA

Mission Capable Aircraft

MED

Maintenance Engineering Directive

MESM

Mission Essential Sub-system Matrix

MO

Maintenance Officer

MMCAR

Monthly Mission Capable Aircraft Requirement

MRC

Maintenance Requirement Card

MRTFB

Major Range Test Facility Base. There is specific money associated with MRTFB and is a limited account covering all associated costs with MRTFB classified aircraft.

MSDS

Material Safety Data Sheets

MSR

Monthly Sortie Requirement

NALCOMIS

Naval Aviation Logistics Command Management Information

System

NAMDRP

Naval Aviation Maintenance Discrepancy Reporting Program

NAMP

Naval Aviation Maintenance Program

NAS

Naval Air Station

NATOPS

Naval Air Training and Operating Procedures Standardization

NAVAIR

Naval Air Systems Command

NAVICP

Navy Inventory Control Point

NAVSUP

Naval Supply (Systems Command)

NAWCAD

Naval Air Warfare Center Aircraft Division

NDI

Nondestructive Inspection

NMCI

Navy Marine Corps Internet

NMCM

Not Mission Capable, Maintenance

NMCS

Not Mission Capable, Supply

NOAP

Navy Oil Analysis Program

NOSSA

Naval Ordnance Safety and Security Activity

NSN

National Stock Number

O-Level

Organizational Level

O&A

Over and Above

OAS

Over and Above Sortie

OEM

Original Equipment Manufacturer

OIC

Officer in Charge

OOMA

Optimized Organizational Maintenance Activity

ORM

Operational Risk Management

OSS

On-Site Support

OSGR

On-Site Government Representative

OSHA

Occupational Safety and Health Administration

P&E

Planning and Estimate

PADS

Propulsion Actuated Devices

PCO

Procurement Contracting Officer

PMA

Program Manager, Air

PMC

Partial Mission Capable

PMCF

Post Maintenance Check Flight

PMCM

Partial Mission Capable Maintenance

PMCS

Partial Mission Capable Supply

P/N

Part Number

PO

Project Officer

POA&M

Plan of Action and Milestones

POC

Point of Contact

PSE

Peculiar Support Equipment

PW

Public Works

PBSOW

Performance Work Statement

QA

Quality Assurance Representative

QDR

Quality Deficiency Report

RDT&E

Research, Development, Test and Evaluation

RFI

Ready for Issue

RFT

Ready for Training

SARDIP

Stricken Aircraft Reclamation and Disposal Program

SE

Support Equipment

SEATS/ICAPS

Survival Equipment Asset Tracking System and Increased Capabilities Program

SCIR

Subsystem Capability Impact Reporting

TACTS

Tactical Air Combat Training System

TCTO

Time Compliance Technical Order (USAF)

TD

Technical Directive

TEC

Type Equipment Code

TFOA

Things Falling Off Aircraft

T/M/S

Type/Model/Series

TO

Technical Order

TOC

Total Ownership Cost

TPDR

Technical Publication Deficiency Report

TSN

Time Since New

TSO

Time Since Overhaul

TYCOM

Type Commander

UIC

Unique Identification Code

USA

United States Army

USAF

United States Air Force

USN

United States Navy

USNTPS

U.S. Naval Test Pilot School

VIDS/MAF

Visual Information Display System/Maintenance Action Form

VFR

Visual Flight Rules

VOCs

Volatile Organic Compounds BENCH CHECK. A workshop inspection to determine the condition, completeness, or working order of an end item or component.

CALIBRATION. A comparison between two instruments, one of which is a standard of known accuracy, to detect, correlate or adjust any variation in the accuracy of the instrument being compared.

COLLATERAL DUTY INSPECTOR (CDI). CDIs are contractor personnel, assigned from within the Aircraft Maintenance Department, who have been given a secondary or collateral duty assignment to inspect the work accomplishments of other CFT personnel within the contractor assigned production sections.

CONTRACTOR ACQUIRED PROPERTY (CAP). Property procured or otherwise provided by the contractor in the performance of a contract, title to which is vested in the Government. The CAP must be incident to support of a Contract Line Item Number (CLIN), subject to the approval of the Administrative Contracting Officer (ACO). Office equipment and supplies are not authorized unless they are specifically stated as CAP requirements in individual line items.

CONTRACTOR ACQUIRED SERVICES (CAS). Non-tangibles or in some cases, subcontracts constitute CAS and include such things as rental charges or leases, repairs, overhauls, telephone services, small service contracts for office equipment, overnight delivery service charges, training or physicals.

CONTRACTOR FURNISHED PROPERTY (CFP). All property authorized to be used by the contractor in the performance of a contract other than Government Furnished Property (GFP) and CAP.

DEPOT LEVEL MAINTANENCE. Maintenance which is performed by designated maintenance activities on material requiring major rework or a complete rebuild of parts, assemblies, subassemblies, and end items, including the manufacture, modification, testing and reclamation of parts as required.

DIRECT MAINTENANCE. Maintenance man-hours directly related to aircraft inspection, troubleshooting and repairing aircraft discrepancies i.e., on-equipment repairs less ALSS items of aviator equipment.

END ITEM. The specific aircraft or item of equipment for which this work specification is written.

EXAMINATION. Determines the conformance of an end item or component to specified requirements by simple physical (i.e., visual, auditory, tactile, or other means) manipulation, gauging, or measurement without the use of special laboratory appliances or procedures.

GOVERNMENT PROPERTY (GP). All property owned by the Government, or acquired by the Government, under the terms of a contract. Government property includes both GFP and CAP.

GOVERNMENT FURNISHED PROPERTY (GFP). Property in the possession of or acquired directly by the Government and subsequently delivered or otherwise made available to the contractor. Included is government furnished material (GFM) equipment, and other special support items.

GOVERNMENT FURNISHED MATERIAL (GFM). Material which may be incorporated into or attached to an end item to be delivered under a contract or which may be consumed or expended in the performance of a contract. It includes, but is not limited to, raw and processed material, parts, components, assemblies, and supplies.

GOVERNMENT FLIGHT REPRESENTATIVE (GFR). That military officer or Government civilian in aviation service to whom an approving authority has delegated responsibility for approval of Contractor's Aircraft Ground and Flight Operations Procedures, flight crewmembers and or flights.

GOVERNMENT FURNISHED EQUIPMENT (GFE). Production tooling, shop, and test equipment identified to be furnished by the Government for the performance of this contract.

GOVERNMENT QUALITY ASSURANCE REPRESENTATIVE (GQAR). An active duty military person/government service person who has completed all normal Naval Aviation Maintenance Program (NAMP) Quality Assurance Representative (QAR) requirements and has been designated in writing as GQAR by the squadron MO. This individual exercises surveillance on the work accomplishments of contractor QAR's to ensure all tasks are completed in accordance with applicable directives. Also known as GIO (Government Inspection Office).

INDIRECT MAINTENANCE. Maintenance man-hours expended in support of direct maintenance e.g., material/supply support, maintenance control, quality assurance, IMRL management aircraft washing, corrosion control, maintenance administration and aviation life support system.

INSPECTION. The examination and testing of an end item or component to determine whether it conforms to specified requirements.

INTERMEDIATE LEVEL MAINTENANCE. That maintenance which is the responsibility of and is performed by designated maintenance activities for direct support of using organization. Its phases normally consist of calibration, repair, or replacement of damaged or unserviceable parts, components, or assemblies; the emergency manufacture of non-available parts; and provision of technical assistance to using activities.

INVESTMENT ITEMS. These are non-consumable items with an Expendability-Recovery-Repairability Category. The contractor shall notify the Contracting Officer upon loss or destruction of, or damage to government property provided under this contract, with the exception of low value property.

MODIFICATION. The physical alteration of an end item or component to change its designed capability or characteristics.

OPERATIONAL CHECK. A functional test of an end item or component in its installed environment to assure installation and operation in accordance with specified requirements.

ORGANIZATIONAL LEVEL MAINTENANCE. The type of work performed by the operating unit on a day-to-day basis in support of its own operations. Maintenance performed at this level includes minor adjustments in preparation for flight, scheduled and conditional inspections of aircraft and equipment, and associated tests, repairs, and adjustments, which do not require intermediate or depot – level shop facilities.

OVERHAUL. Clean, inspect, test, and repair to the extent necessary to restore an end item to a "like new" or "zero time" condition.

REPAIR. Clean, inspect, test, and accomplish only those operations necessary to restore the end item or component to a serviceable condition.

SERVICEABLE. The condition of an end item or component, new or used, suitable for issue, and use as originally intended.

TESTING. Determining the performance or conformance of an end item or component to specified requirements by use of complex technical equipment applying scientific principles and procedures.

UNSERVICEABLE. (Repairable) The condition of an end item or component unfit for use, but which can be restored to a serviceable condition after repair, modification, or overhaul.

3.0 SCOPE

3.1 All work performance specified in this PBSOW will be accomplished at NTWL, Naval Air Warfare Center Aircraft Division (NAWCAD), Patuxent River, Maryland, except for occasional off-site maintenance for aircraft that are not mission capable. Alternate work sites to include, but not limited to, are United States Naval Vessels in support of projects (detachments) or unscheduled en-route maintenance as authorized by the COR. Detachment specifics will be addressed in each activity’s metric section.

3.2 This Performance Work Statement (PBSOW) establishes the requirements for the Organizational, Intermediate and Depot Level aircraft maintenance and logistic support on all aircraft and Support Equipment (SE) for which Naval Test Wing Atlantic (NTWL) has maintenance responsibility. Additionally, labor and services are required to perform supportability/safety studies on various NTWL aircraft and weapon systems, and off-site aircraft safety/spill containment patrols and aircraft recovery services. Aircrew services are also required as pilots and load master/observers for NTWL. NTWL consists of four squadrons. NTWL squadrons include: Air Test and Evaluation Squadron TWO ZERO (VX-20), Air Test and Evaluation Squadron TWO ONE (HX-21), Air Test and Evaluation Squadron TWO THREE (VX-23), and the United States Navy Test Pilot School (USNTPS). The NTWL will provide Contracting Officer Representatives (CORs) and Government Quality Assurance Representative(s) (GQAR) to monitor contractor performance.

3.3 The contract labor and services performed under this PBSOW are subject to a Collective Bargaining Agreement (CBA) with the International Association of Machinists and Aerospace Workers (IAM&AW). Furthermore, Maryland is not “a right to work state” and as such employees cannot opt out of the union and continue employment under the contracted effort. Per FAR Subpart 22.1008, Service Contract Act of 1965, as amended Section 4(c), successorship with incumbent CBA is mandated. See Appendix A to this PBSOW for further information regarding the CBA. Following is the current negotiated CBA:

3.4 All work is to be performed per applicable Navy, Army, and Air Force technical manuals, directives and commercial manuals. All aircraft maintenance, administrative and quality control procedures will comply with applicable provisions of CNAF Instruction 4790.2 series and applicable service manuals. Local work packages and checklists will be developed, revised annually and used to the greatest extent possible. Contractor’s quality control inspection procedures will provide a clear audit trail for all work accomplished. Transient aircraft will receive normal servicing and correction of safety of flight discrepancies. Any other work to be performed on transient aircraft must be approved by the COR, the squadron/activity Maintenance Officer (MO) and the senior member of the detachment (military/civilian).

Proposed Schedule: Monthly Maintenance Plans will detail scheduled maintenance on aircraft and support equipment to be supported by the contractor. Monthly Maintenance Plans will be updated as required to meet changing workload requirements at Navy scheduled maintenance conferences between the squadron maintenance officers and the contractor.

3.5 Support Concept:

3.6.1 The aircraft support concept is maintenance at the Organizational (O), Intermediate (I), and Depot (D) level. The Contractor shall be responsible for providing total maintenance, logistics, and technical support, for squadron/activity aircraft, and associated equipment, in order to meet the daily flight schedule (DFS). Aircraft inventories are identified in each activities metric section.

3.6.2 Limited Intermediate maintenance support for the T-6 aircraft is received from the local FRC/Aircraft Intermediate Maintenance Department (AIMD) contract. FRC/AIMD will provide Intermediate maintenance for the T-6 battery, tire & wheel buildup, ejection seat pan and survival kit. Parachute support will be provided by NAS Pensacola AIMD. This effort shall comply with maintenance and inspection requirements resulting from routine operations of the aircraft and any special inspection programs (i.e. ENSIP, ASIP, etc.).

3.6.3 The Program Office will determine when maintenance procedures require modification from the basic manuals and will issue Navy approved Maintenance Engineering Directives (MEDS), Interim Operational Supplements (IOSs), or Technical Directives (TDs) to incorporate the specific requirement.

3.6.3.1 The Navy reserves the right to deviate from criteria established by the approved technical service maintenance procedures. The MO/DMO shall notify the Contractor, in writing, of deviations to the approved maintenance requirements.

3.6.4 The Contractor will establish and maintain contact with military, civilian and/or other contractor personnel as needed to solve technical or logistics issues. Maintenance Control shall communicate directly with squadron Operations for flight schedule preparation and execution.

3.6.5 Successful execution of this PBSOW is dependent on the staffing of personnel with experience in the associated Type/Model/Series aircraft. Paramount to this Performance Work Statement is the execution of safe, quality work ensuring aircraft availability and flight safety.

3.6 Maintenance Department General Hours of Operation:

2300-2300
Sunday-Friday
Saturday
None

The above stated hours are general operating hours for all squadrons at NTWL. Any variances will be provided by the squadrons. When the need for Weekend/Holiday flight and maintenance operations arises, notice will be given by the squadron/activity Maintenance Officer or his designated representative to the Contractor at least 48 hours prior to the first flight event. The Government reserves the right to cancel these operations with no less than 12 hours notice.

4.0 APPLICABLE DOCUMENTS, APPLICABLE INSTRUCTIONS AND NOTICES

4.1 The contractor shall adhere to the following documents in accordance with the Technical Requirements section of this PBSOW:

DOCUMENT TYPE
No./Version
TITLE
SECNAV Instructions
5239.3
Department of the Navy Information Assurance (IA) Policy
OPNAV Instructions
3710.7
NATOPS General Flight and Operating Instruction
3750.6
The Naval Aviation Safety Program
4731.1
Joint Oil Analysis Program
5090.1
Environmental and Natural Resources Protection Manual
5100.8
Safety and Occupational Health Program
5102.1
Mishap Investigation and Reporting
5239.1
ADP Security
5442.2
Aircraft Inventory Reporting System (AIRS)
5442.4
Aircraft and Training Devices Material Definitions (MESMS)
8000.16
Naval Ordnance Maintenance Management Program
8023.24
Explosive Handling Personnel Qualification and Certification Program
13700.2
Foreign Object Damage to Aircraft Gas Turbine Engines
CNAF Instruction
4790.2
Naval Aviation Maintenance Program (NAMP)
NAVAIR Instructions
3710.1
Contractor's Flight and Ground Procedures
3750.5
Safety Program
4160.1
Navy Standard Technical Manual Numbering System
4730.1
Aircraft Service Period Adjustment
4731.1
Navy Oil Analysis Program Aeronautical Equipment
4790.3
Aeronautical Time Cycle Management Program
5090.1
Naval Air Systems Command Environmental Program
5216.11
Red Stripe Memorandum System
10350.3
Use of Lubricants, Fluids, Compounds
10350.4
Utilization of Aircraft Engine/Transmission Oil
13023.1
Depot Work & Material Standards Required for Engine Program
13023.2
Guidelines for Preparation of Depot Level Maint Specifications
13023.3
Procedures for Depot Planner & Estimator Services
13030.2
Airworthiness Standards Special Purpose Configuration
13034.1
Flight Clearance Policy for Vehicles and Aircraft Systems
13050.6
Policy for Modification/Configuration Control for T&E
13070.1
NAVAIR Nondestructive Test and Inspection Program
13120.1
Fixed Wing Aircraft Structural Life Limits
13130.1
Rotary Wing Aircraft Structural Life Limits
13280.1
Battery Standardization Program
13640.1
Naval Aviation Metrology Calibration Program
13640.3
Metrology and Calibration Quality Assurance Program
13650.1
Aircraft Maintenance Material Readiness List (AMMRL)
13680.1
Depot Level Rework Program for SE End Items
13700.15
Navy Aircraft Engine Management System (AEMS)
13920.1
Procedures for Submittal of Flight Loads, Launch, and Landing Data for the Structural Appraisal of Fatigue Effects Program
NAWCAD Instructions
5510.1
Information, Personnel and Industrial Security Program Manual
NAVTESTWINGLANT Instructions
3140.1
Destructive Weather Plan
NAVTESTWINGLANT/NAS PAX Riv Instructions
3750.2
Aircraft Mishap and Hazard Reporting Procedures
13720.1
Foreign Object Damage (FOD)
NAS Patuxent River Instructions
3140.6
Destructive Weather Plan
3501.1
NAS Operational Risk Management
3710.5
NAS Air Operations Manual
3710.17
NAS Air Operations Standard Operating Procedures
3721.2
Airfield Vehicle Operators Indoc Course
3750.1
Aviation Safety Program
3751.5
Bird/Animal Aircraft Strike Hazard (BASH) Plan
4602.1
Transportation of Liquid Oxygen and Nitrogen
5100
Commanding Officer's OSHA policy
5100.35
OSH Manual
5530.6
Anti-Terrorism/Physical Security Plan
8010.1
Naval Air Station Patuxent River Ordnance Manual
8010.2
Ordnance Requisition and Turn in Guidelines
8020.15
Explosive Safety program Oversight
8023.3
Regulations for Inert Ordnance Identification/Qualification
11320.1
Fire Protection and Fire Prevention Regulations
NAVFAC Instruction
11450.1
Acquisition and Management of Weight Handling Equipment
NAVSEA Instructions
OP-5
Ammunition and Explosives Ashore
8020.6 Series
Navy Weapons System Safety Program
NAVSEA Manual
S0420-AA-RAD-010
Radiological Support Program
NAVSUP Instructions
4200.85
DON Simplified Acquisition Procedures
4440.17 Series
Report of Discrepancy (ROD) Manual
5090.1
Environmental and Natural Resources Protection Manual
DOD Regulations
7000-14
DOD Financial Management Regulation
DOD Manual
4161.2(-M?)
DOD Manual for the Performance of Contract Property Admin
5200.2-R
Personnel Security Program
DOD Instruction
4716.4
Pollution Prevention
8500.2
Information Assurance
DOD Directives
4716.1
Environmental Security
5220.22
Industrial Security Manual for Safe Guarding Classified Information
8500.1
Information Assurance
NATIONAL AEROSPACE STANDARD
410
Nondestructive Testing Personnel Qualification and Certification
NAVAIR Manuals
00-25-100
Technical Manual Program
00-25-300
NAVAIR Technical Directive System Management and Procedure
00-80T-105
CV NATOPS Manual
00-80T-120
CV Flight/Hangar Deck NATOPS Manual
00-80T-106
LHA/LHD Natops Manual
01-1A-17
Aviation Hydraulics Manual, O, I and D Maintenance
01-1A-35
A/C Fuel Cells and Tanks
01-1A-509
Cleaning/Corrosion Control
01-1B-40
U.S. Navy Aircraft Weight and Balance Data
01-1B-50
USN Aircraft Weight and Balance Control
04-10-506
Aircraft Tires and Tubes
13-1-6
ALSS Equipment Publications
15-01-500
Aircraft Preservation of Naval Aircraft
15-02-500
Preservation of Aircraft Engines
16-1-540
Organizational/unit and Intermediate Maintenance Avionics Cleaning & Corrosion Prevention Program
17-1-123
Tire Inflator Assembly Kit, Remote Inflator Assembly, Dual Chuck
17-1-125
GSE Cleaning and Corrosion Control
NAVSUP Publications
P-409
MILSTRIP/MILSTRAP Desk Guide
P-437
Supply Ashore Procedures
P-485
MILSTRIP/MILSTAP Manual
P-505
Preparation of Hazardous Material for Military Air Shipment

Specific Squadron/Activity Instructions

Will be provided by each squadron/activity

Due to frequent changes to Documents and Directives, it is expected that the most current version will be used. Links to frequently used directives are:

http://doni.daps.dla.mil/OPNAV.aspx (OPNAV and SECNAV Instructions) http://directives.navair.navy.mil/index.cfm (NAVAIR, NAVTESTWINGLANT, NAS PATUXENT RIVER Instructions; also contains links to other command Instructions) https://www.natec.navy.mil/ (Aircraft Publications; Users must register to access) http://logistics.navair.navy.mil/4790/index.cfm (CNAF 4790.2 series) http://farsite.hill.af.mil/ FARS/DFARs

5.0 APPLICABLE SYSTEMS

5.1 This PBSOW is applicable to any Type/Model/System aircraft, air vehicle system, sub-system, component, Test Article, and Support Equipment for which NTWL has maintenance responsibility. See Appendix B to this PBSOW for further information regarding the estimated Aircraft Load

6.0 TECHNICAL/PERFORMANCE REQUIREMENTS

The contractor shall:

Perform maintenance associated with the airframe, avionics, engines, and Aviation Life Support Systems (ALSS) for all aircraft and support equipment in accordance with the appropriate maintenance publications and MEDs, IOSs, TCTOs, and TDs. Corrective maintenance procedures shall ensure uncorrected discrepancies are minimized (up-gripes and down-gripes).

6.1.The Contractor shall provide maintenance support of test team instrumentation and ground test periods. This support shall be limited to normal aircraft maintenance which is required to facilitate test/instrumentation objectives. At no time shall the Contractor install/remove/repair instrumentation or infrastructure supporting such instrumentation (unless it is considered a component that is part of the basic aircraft airframe.)

6.2 Maintenance Control - Maintenance Control shall be responsible for the overall day to day performance of maintenance by the Contractor and be established IAW CNAFINST 4790.2 series. The Contractor’s work effort shall be directed from Maintenance Control and shall be the single point of contact for the MO/DMO to receive updates and information on daily events. Maintenance Control shall be staffed by Government and contractor personnel.

6.3. Scheduled/Preventive Maintenance – The contractor shall perform scheduled inspections/preventive maintenance of aircraft, engines, SE and PSE when due. Scheduled/ preventive maintenance, including scheduled removal and replacement requirements, is the periodic prescribed inspection and servicing of aircraft, engines, propellers and equipment performed on a calendar year or operating hour/cycle basis. Scheduled/preventive maintenance is mandatory to ensure readiness and timely discovery and correction of discrepancies. All actions shall be performed as required in applicable aircraft, engine, propeller, on-board equipment/component manufacturers’ maintenance publications, and IAW FAA regulations (where appropriate), Navy developed/mandated MEDs or TDs. Scheduled inspections/preventive maintenance shall not be deferred except as authorized by the Aircraft Controlling Custodian (ACC) (via the MO/DMO). SE lists for each activity are identified in the respective metric section.

6.4. Unscheduled Maintenance – The contractor shall perform unscheduled inspections/preventive maintenance of aircraft, engines, and PSE. Unscheduled maintenance is the correction of discrepancies, deficiencies and corrosion found during scheduled/preventive maintenance, inspections, or operations. Unscheduled maintenance shall not be deferred except as authorized by the ACC (via the MO/DMO).

6.5. Unscheduled/Conditional Inspections –The contractor shall perform over limit conditional inspection requirements IAW maintenance publications. Unscheduled inspection requirements occur as a result of a specific over limit condition (e.g., over torque, overtemp, hard landing, overspend, sudden stoppage, bird strike or lightning strike).

6.5.1 Conditional Maintenance – The contractor shall perform conditional maintenance as a result of conditional inspections.

6.5.2 Planning and Estimating (P&E) – The contractor’ supervisor shall notify the MO/DMO when P&E services are required and complete the P&E Request within 24 hours of occurrence.

6.6. Induced Foreign Object Damage (FOD) – The contractor shall perform disassembly, inspection, and re-assembly of aircraft as a result of induced FOD IAW maintenance publications. Examples of aircrew induced FOD are: pens, pencils, helmet screws, kneeboard lights, batteries, approach plate clips, and personal items.

6.7 Component Maintenance – The contractor shall perform component maintenance. Component maintenance includes the removal and replacement of defective components and test and adjustment of reinstalled components. Additionally, component maintenance shall include manufacture of non-available parts (e.g., lines, brackets, etc.).

6.8 Corrosion Control – The contractor shall implement a Corrosion Control Program that meets the requirements of NAVAIR 01‑1A‑509 and NAVAIR 15‑01‑500. The Contractor is expected to maintain a level of expertise by providing Corrosion training for Contractor personnel as required by Navy directives. Contractor shall comply with navy safety requirements OPNAV 5100.8 (during cleaning, paint removal, priming and painting) to prevent injury to personnel and damage to government equipment. This includes grounding, using correct cleaning solvents, protecting open lines and materials, wearing protective clothing and working in approved area.

6.9 Painting Requirements - The contractor shall prepare surfaces and apply paint, local command markings, high visibility paint scheme touch-up, and painting necessary to accomplish the approved corrosion control plan. Contractor shall comply with the following: Workers will have not more than one day supply of paint on the job and not more than one week supply in the designated storage area. Prior to securing the paint locker, all painting equipment shall be cleaned and properly stored.

6.10 Fuel Contamination Program – The contractor shall prior to releasing an aircraft Safe for Flight, ensure that fuel samples for the aircraft have been obtained prior to the first flight of the day. A sample is considered valid for the entire day. Samples shall be visually inspected for contamination and the results documented for each aircraft by bureau number (BUNO). Sampling shall be accomplished utilizing guidance provided in the manufacturer’s maintenance manuals. Commercial standards and practices that meet the guidelines of CNAFINST 4790.2 series shall be used.

6.11 Aircraft Compass Calibration Program -‑ The contractor shall utilize facilities provided by the Government to perform aircraft compass calibration IAW USN/USA/USAF Directives or the manufacturers' manual. Calibration shall occur on a scheduled basis (at least once each 12 months) from last calibration or when required. Results shall be recorded in the aircraft logbook. The contractor’s request for deviation to the above calibration interval will be directed to the Aircraft Controlling Custodian (ACC) before expiration of the interval.

6.12 Acceptance and Transfer Inspections The contractor shall perform acceptance and transfer inspections on all assigned aircraft IAW CNAFINST 4790.2 series.

6.13 Squadron Initiated Special Inspections – The contractor shall perform Squadron Initiated Special Inspections as required. Situations may arise involving immediate or near‑term safety of flight implication wherein the Government may either observe or have had brought to their attention a discrepant condition that requires introducing a special inspection into the maintenance requirements. The Government may require a one‑time inspection to correct the discrepant condition. The one‑time inspection may be implemented by directing an immediate grounding action of the aircraft or requiring that the inspection be completed within a specified number of flight hours. The Contractor will be notified verbally, by the MO/DMO, of any action to be taken.

6.14 Preservation/De-preservation – The contractor shall perform all Level I and Level II preservation, storage, and de-preservation of aircraft, engines, and related equipment using the guidelines in NA-15‑01‑500, Section 2 and NAVAIR 01-1A-509.

6.15 Armament – The contractor shall provide maintenance and support of armament systems IAW approved manuals/instructions to include:

a. Ordnance loading/downloading.

b. Ordnance handling.

c. Requisitioning of ordnance.

d. Preparation of Expenditure and Inventory Reports.

e. Maintenance of ready service locker IAW NAVSEA OP-5, Vol. I & II.

6.16.1 Off Aircraft Armament Systems Maintenance – The contractor shall provide maintenance for off-aircraft armament systems IAW the armament equipment maintenance and support manuals and instructions.

6.16 Off-Site/Detachment Maintenance - The contractor provide maintenance/ support for recovery of aircraft "downed" for maintenance when command directed detachments are required, and when aircraft pick up is required. When notified by the MO/DMO that off-site maintenance or aircraft recovery is required the contractor shall arrange for recovery of the aircraft and notify the PO via the MO/DMO of travel requests. These requirements shall be performed IAW the appropriate aircraft and equipment, maintenance and overhaul manuals.

6.16.1 Simultaneous Detachments - The contractor shall be capable of simultaneously manning and supporting one detachment from each Type/Model aircraft while maintaining operations at home field. Simultaneous support of two same-Type/Model detachments at different geographical locations will be considered surge operations.

6.16.2 Contractor shall respond to notification by MO/DMO/COR of off site Aircraft maintenance requirements. Contractor shall assemble the required test equipment, parts, and personnel to perform the required maintenance or affect the necessary repairs for off-site/Detachment aircraft. The Government may provide transportation in lieu of commercial transportation. This a Government option. The Government shall reimburse the Contractor for travel and per diem. Contractor shall return 100% of receipts for expenses incurred, or the contractor shall not be reimbursed. All discrepancies affecting the airworthiness of the aircraft and corrective action taken will be documented on discrepancy sheet/logs either at off-site location or upon return to base to maintain an audit trail of aircraft maintenance.

NOTE

The Contractor shall prepare and submit to the COR for approval “Written Orders” for all personnel authorized to perform off-site support. All travel and Government billeting shall be in accordance with the Joint Travel Regulations, Vol. II and OPNAVINST 11103.1 respectively.

6.16.3 Ship Based Detachments- The contractor shall provide all support for ship-based detachments IAW squadrons’ instructions and Ship’s NATOPS. Personnel deploying onboard U.S. Navy vessels must be qualified per the appropriate NATOPS manual and have completed Flight Deck Familiarization Personnel Qualification Standard (PQS) (NAVEDTRA 43426-0A Series [Deck Familiarization PQS] and have passed the required annual flight deck physical. The physical shall be documented indicating fitness for Flight Deck/Flight Line duties. Physicals will be paid on a service CLIN as are all physicals. See Appendix C and D to this PBSOW for further information regarding the Flight Deck Familiarization PQS and Flight Deck Physical The above document is a sample only.

The Contractor shall also:

a. Man Detachment aircraft during flight operations on the flight deck.

b. Conduct flight deck pre-launch preparation and post-recovery securing of aircraft.

c. Conduct final integrity checks prior to aircraft release and turnover to launch crew.

d. Conduct deck re-spotting, line-servicing, pre-flight, post-flight, and daily/turnaround inspection requirements.

e. Maintain and transport to and from the ship all flight deck clothing and required personal equipment.

f. Mark flight deck equipment IAW applicable NATOPS Manual.

g. Assist with the removal of non-flyable aircraft from ship.

h. Establish a single supervisor level employee as the point of contact for each off-site detachment.

i. Attend and comply with pre-sail planning and preparation conferences and meetings for ship-based detachments.

j. Advise the detachment’s Officer in Charge and the ship of the expected number of female/male crewmembers in the Contractor’s detachment prior to the pre-sail conference.

k. Fully comply with the ship’s procedures for ship-based operations, fire drills, berthing and dining facilities, general quarters station agreements, and physical security bills.

l. Perform Fastener Integrity Inspections, when required by the hosting ship, prior to embarkation.

m. Provide brake-riders as required.

n. Provide Aircraft Integrity Watches as required.

6.17 Support Equipment Maintenance

6.17.1 SE Maintenance – The contractor shall perform all organizational maintenance requirements on Support Equipment, Individual Material Readiness List (IMRL) Equipment and Non-Individual Material Readiness List (Non-IMRL). Sub-custodied items provided by FRC are included in this requirement. Maintenance shall be performed IAW the manufacturer’s publications, established commercial standards and practices, established Maintenance Requirements Cards (MRCs), maintenance instruction manuals, or locally developed MRC decks approved by NAVAIR. The Contractor shall ensure the calibration requirements for all calibration items are accomplished per NAVAIRINST 13640.1. If the Government is unable to provide the required calibration support services, the Contractor shall arrange for calibration of the equipment using commercial standards and practices and shall get approval from the MO/DMO. Any services procured outside the Government or Government established commercial service will be reimbursed on a service CLIN. See Appendix E, F, G, and H to this PBSOW for further information regarding sample inventory lists.

6.17.1.1 Inventory The contractor shall conduct a joint phase-in inventory with a Government representative within 30 days of contract assumption, termination or completion. The Contractor shall conduct a physical inventory at least annually and/or upon contract completion. Inventory shall include wall to wall of tool room/IMRL, repairable parts stored in Material Control and NMCI/NALCOMIS computers. Inventories are also required upon Commanding Officer and Maintenance Officer Turnover. The annual inventory may be utilized for CO/MO turnover inventory requirements.

6.17.1.2 Management Reports - The contractor provide IAW CNAFINST 4790.2 series management reports required for IMRL, calibration, and other Support Equipment to the MO/DMO.

6.17.2 T-6 and T-34 SE Maintenance - The contractor shall support equipment and support equipment calibration for the T-6 will be provided by the COMBs contract. Organizational level SE servicing and operator inspections shall be performed by the Contractor. Intermediate and Depot level SE maintenance will be provided by the COMBS Contractor. T-34 SE and special tooling will be provided by CNATT. Organizational level SE servicing and operator inspections will be performed by the Contractor. Intermediate and Depot level SE maintenance must be coordinated by the squadron MO/DMO. TPS and VX-20 ONLY

6.17.3 Contractor Owned Property – The contractor shall provide all common hand tools and they shall be clearly identified and stored IAW CNAFINST 4790.2 series and Contractor’s regulations.

6.17.4 Aircraft and Engine Slings – The contractor shall maintain aircraft and engine slings IAW NA-17-01-114.

6.18 Aviation Life Support Systems (ALSS) Maintenance: Aviation Life Support Systems (ALSS) consist of those items of equipment and clothing needed to allow aircrew members and aircraft passengers to: (1) function within all parameters of the flight environment, (2) safely egress from disabled aircraft, and (3) survive on land and water while awaiting rescue.

6.18.1 The contractor shall order, repair, maintain, assemble, inspect, issue, adjust, fit, service, remove, modify, install, and replace aviators’ personal protective equipment, including first aid kits, helmets, oxygen masks, LPU, survival vest and/or torso harness, G-suite, flight suits, gloves and jackets.

6.18.2 Contractor maintenance performed on protective and survival equipment shall be IAW NA-13-1-6 series or approved technical order manuals. Contractor personnel shall be certified and meet the experience and training requirements specified in CNAFINST 4790.2 series.

6.18.3 The contractor shall remove and replace oxygen regulators IAW the manufacturer's maintenance manual.

6.18.4 The contractor shall establish/maintain an ALSS pool for issue to student aviators / engineers/others authorized prior to each flight.

6.18.5 The contractor shall perform required scheduled maintenance and minor corrective repair actions on survival radios, SSK’s and shall transport them to/from FRC for in depth repair and scheduled I level maintenance.

6.18.6 The contractor shall requisition T-6 aircraft life support equipment, including parachutes and seat pans, through the COMBS contract. The Contractor shall requisition NSN items through the local NAS Navy Supply Department. The Contractor shall requisition seat pan explosives through the local NAS Station Weapons Department. Ejection seat Cartridge Actuated Devices (CADS) and Propulsion Actuated Devices (PADS) installation and service life data will be reported by the Contractor using the Survival Equipment Asset Tracking System and Increased Capabilities (SEATS/ICAP) portion of the Naval Aviation Logistics Command Management Information System (NALCOMIS).

6.19 Unique Requirements – When notified by the flight schedule or MO/DMO the Contractor is required to conduct flight support activities away from assigned hangar. These include but are not limited to:

- Hot Refuel

- Low Airspeed Vehicle Chase

- Sailplane Operations (Launch/Recovery) (TPS ONLY)

- Tethered Hover

- Project Installs/Modification Support (Contractor does not do Project Installs, but supports, Project Installs, by removing/installing panels, SE hook-up, aircraft towing, etc.)

6.20 Central Tool Rooms – The contractor shall manage the squadron/activities’ central tool rooms IAW applicable directives and instructions.

6.21 RESERVED

6.22. Off-Station Flight Training Operations / Cross Country – The contractor will normally be notified 24 hours in advance of off-station training/cross country flight requirements for aircraft. The Government reserves the right to conduct flight training operations away from the Government site, unaccompanied by Contractor maintenance personnel. Aircraft assigned to these flight-training/cross country operations shall not exceed any scheduled maintenance requirements, including engine oil sampling intervals.

6.23 Daily Turnaround and Post-Flight Inspections - These inspections, to be performed by the contractor, shall be conducted IAW approved Government manuals as applicable. OPNAV Form 4790/38 shall be utilized to document the inspections. T-6 inspections shall also be documented in NALCOMIS OOMA.

6.24 Hot Seats – The contractor shall support aircraft Hot Seats IAW CNAFINST 4790.2 series (NAMP). Squadron specific guidance will be provided by each squadron.

6.25 Engine Rinses - The contractor shall perform engine desalination rinses and performance recovery washes IAW applicable maintenance instructions.

6.26 Aircraft Line Functions ‑ The contractor shall perform line functions, including routine flight operations support for aircraft directing, parking and securing, aircraft fire guard, installation/removal of tie downs and/or covers, fueling, fuel sampling, de-fueling, hot seat and hot pit evolutions and assistance to flight crews. The Contractor's launch and recovery personnel shall use standard aircraft handling and taxi procedures IAW the Naval Air Training and Operating Procedures Standardization (NATOPS) manual. A final check for safety and integrity shall be performed just prior to launch and after leaving the parking area. The Contractor shall secure all aircraft after recovery. The Contractor shall ensure that parking, tie-down procedures/precautions, and electrical grounding are compliant with technical manuals and local directives. The Contractor shall perform line functions for transient aircraft supported/hosted by the local squadron. The pilot-in-command who signed for the aircraft is responsible for aircraft servicing on cross-country flights.

6.26.1 Handling and Tie-Down Procedures - The contractor’s launch and recovery personnel shall use the applicable NATOPS for aircraft handling, taxi procedures and signals. A final check for safety and integrity shall be performed prior to each launch. The Contractor shall execute heavy weather tie‑down precautions. The Contractor shall provide qualified personnel to ensure safe movement of aircraft, securing of aircraft including tie downs, use of canopy, windshield, pitot, duct covers and ground safety devices IAW current approved aircraft securing procedures prescribed in the respective maintenance manuals and MEDs and or TDs. The Contractor shall ensure aircraft tie downs, duct covers, pitot covers, and Angle of Attack (AOA) covers are included/used for all aircraft operating off station.

6.26.2 Contractor execution of Line functions shall not disrupt on-going aircraft maintenance.

6.27 Engine Oil Sampling – The contractor shall collect, prepare, package, and ship oil samples to the oil analysis facilities. Samples will be taken at designated intervals and each time an engine is changed due to a discrepancy that could affect the oil or oil system. Contractor shall requisition oil sampling bottles specified by the NOAP/JOAP laboratory via the Government Supply System.

6.27.1 The contractor shall perform any necessary maintenance actions resulting from oil analysis reports. Penalty runs, engine oil change, additional oil sampling, and engine change may be required.

6.28 Technical Directives - The contractor shall provide all direct and indirect labor and services necessary to incorporate TDs for the assigned aircraft. The status of all ongoing TDs shall be reported via NALCOMIS/OOMA. This section addresses accomplishment of TDs in effect at the time of contract award, as well as accomplishment of TDs issued after contract award. All TDs shall be approved by the Government and directed by the MMCO prior to implementation.

6.28.1 The contractor shall comply with all approved TDs as specified in the directive unless otherwise directed by the Government. Proposed Technical Directives received by the Contractor for validation/verification shall be complied with only upon written notification from the Government. The Contractor shall maintain copies of all TDs at the on-site technical library.

6.28.2 Upon receipt of an approved TD, the Contractor shall immediately notify the MO and MMCO of any conditions that would prevent TD compliance as specified in the directive.

6.29 The Contractor shall provide the following services:

6.29.1. Daily FOD walk down of all assigned work spaces to include walk down of hangar bays and aircraft parking ramps for removal of possible FOD hazards and when directed by MO. The daily FOD walk down should be accomplished directly after the morning maintenance meeting. If weather prevents accomplishing the morning FOD walk down, the first available opportunity (weather/flight schedule) later in the day a FOD walk down shall be accomplished.

6.29.2. Preparation of aircraft or equipment awaiting shipment to another location.

6.29.3 Special…

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