1.3 1301276751 ITEM 0801 AC VFD REPAIRS PWS.pdf

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Attached to
C4 CASREP OEM CARRIER CORPORATION AC REPAIRS
Solicitation number
N0040625QS392
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This Performance Work Statement (PWS) details requirements for a naval HVAC repair project involving a 500-ton Carrier air conditioning unit. The work is located in the Auxiliary Machinery Room and involves reprogramming two Variable Frequency Drives (VFDs) for a Carrier 19XRV-5557387CRS64S seawater-cooled chiller. Key requirements include troubleshooting the VFDs with the ship's crew, following lockout/tagout procedures, providing a qualified VFD programmer and refrigeration technician, and bringing necessary Carrier software and equipment for programming. The contractor must download the program onto the primary and spare drives, operationally test the chiller unit to meet OEM parameters, and run the unit online for four hours to prove reliable operation. A final report documenting the "as released" condition of the AC chiller and VFDs must be submitted in PDF format.

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HVAC

ITEM NO. 0801 CATEGORY "A"

500T AC VFD Carrier Program

0801 - 1

1. ABSTRACT

1.1. This item describes the requirements for the contractor to inspect, troubleshoot and repair the 500 Ton AC Unit VFD Program.

2. REFERENCES/ENCLOSURES

2.1. References:

2.1.1. Tech Manual 404-J99-253, Carrier Transicold Model

19XRV5557387CRS64S R-134A Seawater Cooled Chiller Operating and Maintenance Manual

2.2. Enclosures: NONE

3. ITEM LOCATION/DESCRIPTION

3.1. Location/Quantity

3.1.1. Location: Auxiliary Machinery Room (6-84-0)

3.1.2. Quantity: (1 Unit), (2 VFDs)

3.2. Item Description/Manufacturer’s Data:

3.2.1. Manufacturer: Carrier

Model Number: 19XRV-5557387CRS64S, R-134A SEAWATER

COOLED CHILLER, 500 TONS NOMINAL COOLING CAPACITY

3.2.2. Variable Frequency Drive for Carrier 500 Ton Air

Conditioning, Unit Part # 19XRV5557937CR8648, MFR Rockwell / Reliance Electric, Part # 64LR4160-C503D

4. GOVERNMENT FURNISHED EQUIPMENT/MATERIAL/ SERVICES: NONE

5. NOTES:

5.1. The contractor and all subcontractors, regardless of tier must consult the General Technical Requirements (GTR) to determine applicability to this work item. In performance of this work item, the contractor and all subcontractors regardless of tier must comply with the requirements of all applicable GTRs including but not limited to GTRs 1-7, 22, 23, 28, and 29.

6. QUALITY ASSURANCE REQUIREMENTS: None

7. STATEMENT OF WORK

7.1. Re-Program VFD:

7.1.1. Work with Ship’s Crew to troubleshoot and repair VFD

for 500 Ton AC Unit.

7.1.2. Follow all Lock out/ Tag out requirements if needed.

HVAC

ITEM NO. 0801 CATEGORY "A"

500T AC VFD Carrier Program

0801 - 2

7.1.3. Provide a qualified VFD Programmer and Refrigeration

Tech Rep to support this work.

7.1.4. Bring the necessary Carrier Software and download

onto VFD. Bring all tools and equipment necessary to download/ program software, example: laptop, software and cables.

7.2. Ensure spare drive on board has the correct program as

well. Download program onto spare drive if it does not.

7.3. Inspection/Test

7.3.1. The Tech Rep shall operationally test chiller unit

and adjust as necessary to bring the unit within OEM required parameters. To prove reliable operation, chiller unit will be run online for four hours upon completion of all work.

7.3.2. Test program and AC unit to the extent necessary to

ensure the entire system is working properly with new program. Tests will be to the satisfaction of the Chief Engineer.

7.3.3. Submit a report that includes “as released”

condition of the AC Chiller/ VFDs. Submit one electronic copy in Portable Document Format (PDF).

8. GENERAL REQUIREMENTS: NONE

File details come from the government source that posted it. Updated .