18RWP44_sol.pdf

CODE

(Hour)

PAGE(S)

until 02:00 PM local time 17 Oct 2018

X

A

X B

X C X D

EX

X

G

F 93 - 101

102 - 119

X H 120 - 128 mellisa.sistare@navy .mil

RATING PAGE OF PAGES

7. ISSUED BY

(Date)

IMPORTANT - Award will be made on this Form, or on Standard Form 26, or by other authorized official written notice.

Previous Edition is Unusable 33-134 STANDARD FORM 33 (REV. 9-97)

Prescribed by GSA

FAR (48 CFR) 53.214(c)

1 128

(If other than Item 7)

15A. NAME 16. NAME AND TITLE OF PERSON AUTHORIZED TO

AND

ADDRESS

SIGN OFFER (Type or print)

OF

OFFEROR

AMENDMENT NO. DATE

15B. TELEPHONE NO (Include area code) 17. SIGNATURE15C. CHECK IF REMITTANCE ADDRESS

IS DIFFERENT FROM ABOVE - ENTER

SUCH ADDRESS IN SCHEDULE.

18. OFFER DATE

1. THIS CONTRACT IS A RATED ORDER

UNDER DPAS (15 CFR 700)

2. CONTRACT NO.

N00164 8. ADDRESS OFFER TO

See Item 7

9. Sealed offers in original and 3 copies for furnishing the supplies or services in the Schedule will be received at the place specified in Item 8, or if handcarried, in the depository located in

CAUTION - LATE Submissions, Modifications, and Withdrawals: See Section L, Provision No. 52.214-7 or 52.215-1. All offers are subject to all terms and

BLDG 121, See Section L conditions contained in this solicitation.

10. FOR INFORMATION

CALL:

A. NAME (NO COLLECT CALLS)

MELLISA R SISTARE 812-854-5059

11. TABLE OF CONTENTS

SOLICITATION/ CONTRACT FORM

SUPPLIES OR SERVICES AND PRICES/ COSTS

2 - 12

X I CONTRACT CLAUSES

DESCRIPTION/ SPECS./ WORK STATEMENT X

PACKAGING AND MARKING

13 - 36

37 - 39

J LIST OF ATTACHMENTS

INSPECTION AND ACCEPTANCE

DELIVERIES OR PERFORMANCE

40 - 43

44 - 46 X K

REPRESENTATIONS, CERTIFICATIONS AND

OTHER STATEMENTS OF OFFERORS

CONTRACT ADMINISTRATION DATA 47 - 52 X

SPECIAL CONTRACT REQUIREMENTS

OFFER (Must be fully completed by offeror) 53 - 58 X M

L INSTRS., CONDS., AND NOTICES TO OFFERORS

EVALUATION FACTORS FOR AWARD

NOTE: Item 12 does not apply if the solicitation includes the provisions at 52.214-16, Minimum Bid Acceptance Period.

is inserted by the offeror) from the date for receipt of offers specified above, to furnish any or all items upon which prices are offered at the price set opposite each item, delivered at the designated point(s), within the time specified in the schedule.

13. DISCOUNT FOR PROMPT PAYMENT

(See Section I, Clause No. 52.232-8)

14. ACKNOWLEDGMENT OF AMENDMENTS

(The offeror acknowledges receipt of amendments

AMENDMENT NO. DATE

to the SOLICITATION for offerors and related documents numbered and dated):

FACILITY

12. In compliance with the above, the undersigned agrees, if this offer is accepted within calendar days (60 calendar days unless a different period

SOLICITATION, OFFER AND AWARD

X

(X) SEC. DESCRIPTION (X) SEC. DESCRIPTION PAGE(S)

PART I - THE SCHEDULE

26. NAME OF CONTRACTING OFFICER (Type or print) 27. UNITED STATES OF AMERICA 28. AWARD DATE

EMAIL:TEL: (Signature of Contracting Officer)

CODE CODE

B. TELEPHONE (Include area code) C. E-MAIL ADDRESS

AWARD (To be completed by Government)

19. ACCEPTED AS TO ITEMS NUMBERED 20. AMOUNT 21. ACCOUNTING AND APPROPRIATION

22. AUTHORITY FOR USING OTHER THAN FULL AND OPEN COMPETITION:

10 U.S.C. 2304(c)( ) 41 U.S.C. 253(c)( ) (4 copies unless otherwise specified)

23. SUBMIT INVOICES TO ADDRESS SHOWN IN ITEM

24. ADMINISTERED BY (If other than Item 7) CODE 25. PAYMENT WILL BE MADE BY CODE

PART IV - REPRESENTATIO NS AND INSTRUCTIO NS

PART III - LIST O F DO CUMENTS, EXHIBITS AND O THER ATTACHMENTS

59 - 91

PART II - CO NTRACT CLAUSES

NAVAL SURFACE WARFARE CENTER CRANE DIV

M. SISTARE (812-854-5059)

BLDG 121

300 HWY 361

CRANE IN 47522-5001

812-854-5059

FAX:

TEL:

FAX:

TEL:

NOTE: In sealed bid solicitations "offer" and "offeror" mean "bid" and "bidder".

SOLICITATION

6. REQUISITION/PURCHASE NO.5. DATE ISSUED

17 Aug 2018

4. TYPE OF SOLICITATION

SEALED BID (IFB)

NEGOTIATED (RFP)

[ X ]

3. SOLICITATION NO.

N0016418RWP44

Section B - Supplies or Services and Prices

IDC CONSTRAINTS TOP LEVEL

CONTRACT MINIMUM/MAXIMUM QUANTITY AND CONTRACT VALUE

The minimum quantity and contract value for all orders issued against this contract shall not be less than the minimum quantity and contract value stated in the following table. The maximum quantity and contract value for all orders issued against this contract shall not exceed the maximum quantity and contract value stated in the following table.

MINIMUM

QUANTITY

MINIMUM

AMOUNT

MAXIMUM

QUANTITY

MAXIMUM

AMOUNT

15.00 $35,042,000.00

ITEM NO SUPPLIES/SERVICES MAX

UNIT UNIT PRICE MAX AMOUNT

0001 UNDEFINED

MK-82 Director Evaluation

FFPMK-82 Director Evaluation in accordance with SOW paragraphs 3.2.2.1 through 3.2.2.3. Included delivery of MK-82 parts kits as identified in Appendix

F. Minimum 3. See Pricing Matrix below.

FOB: Destination

MAX

NET AMT

UNIT UNIT PRICE MAX AMOUNT

0002 UNDEFINED

MK-82 Director Standard Overhaul

FFPMK-82 Director Standard Overhaul in accordance with SOW paragraphs

3.2.3.1 through 3.2.3.6. IDIQ Minimum 3. See Pricing Matrix below.

UNIT UNIT PRICE MAX AMOUNT

0003 UNDEFINED

AN/SPG-62 Reflector Evaluation

FFPAN/SPG-62 Reflector Evaluation in accordance with SOW 3.2.4.1

IDIQ Minimum 1. See Pricing Matrix below.

UNIT UNIT PRICE MAX AMOUNT

0004 UNDEFINED

SPG-62 Reflector Standard Overhaul

FFPSPG-62 Reflector Standard Overhaul, in accordance with SOW section 3.2.5.

IDIQ Minimum 1. See Pricing Matrix below.

UNIT UNIT PRICE MAX AMOUNT

0005 UNDEFINED

AN/SPG-62 Reflector Major Overhaul

FFPAN/SPG-62 Reflector Major Overhaul in accordance with SOW section

3.2.6. See Pricing Matrix below.

UNIT UNIT PRICE MAX AMOUNT

0006 UNDEFINED

AN/SPG-62 PCMS Tile Application

FFPAN/SPG-62 Reflector Passive Countermeasures System (PCMS) Tile

Application in accordance with SOW section 3.2.7. May be performed concurrently with CLINs 0004 or 0005, or individually to support AN/SPG-62 new build efforts.See Pricing Matrix below.

UNIT UNIT PRICE MAX AMOUNT

0007 UNDEFINED

AN/SPG-62 Painted Parts

FFPAN/SPG-62 Painted Parts: Coating Removal, Coating Preparation, Coating

Application and Inspection in accordance with SOW section 3.2.8. IDIQ

Minimum 1. See Pricing Matrix below.

UNIT UNIT PRICE MAX AMOUNT

0008 UNDEFINED

AN/SPG-62 New Build Parts

FFPAN/SPG-62 New Build Parts: Machining, Coating Preparation, Coating

Application, Inspection, Packaging, Marking and delivery of AN/SPG-62 new build parts in accordance with SOW section 3.2.9. IDIQ Minimum 1. See

Pricing Matrix below.

UNIT UNIT PRICE MAX AMOUNT

0009 UNDEFINED

AN/SPG-62 Parts Kits

FFPAN/SPG-62 Parts Kits: Kitting, packaging, marking of Appendix H parts in support of AN/SPG-62 Overhauls per SOW section 3.2.10. IDIQ Minimum 1. See

UNIT UNIT PRICE MAX AMOUNT

0010 UNDEFINED

MK-82 Installation Kits

FFPMK-82 Installation Kits per SOW section 3.2.11. IDIQ Minimum 3. See

UNIT UNIT PRICE MAX AMOUNT

0011 UNDEFINED

AN/SPG-62 Installation Kits

FFPAN/SPG-62 Installation Kits per SOW section 3.2.12. IDIQ Minimum 1. See

UNIT UNIT PRICE MAX AMOUNT

0012 UNDEFINED

Labor for MK-82 and AN/SPG-62 Repairs

CPFFPrime and subcontractor Labor for supplemental MK-82 Director and

AN/SPG-62 repairs performed at contractor site; reassembly and test support of

MK-82 Directors performed at Crane Site; repair/overhaul of AN/SPG-62

Antenna systems performed at Crane Site; shipboard material condition assessments, shipboard installations, and technical services as defined in SOW sections 3.2.13; 3.2.14; 3.4 and 3.5.

MAX COST

FIXED FEE

TOTAL MAX COST + FEE

UNIT UNIT PRICE MAX AMOUNT

0013 UNDEFINED

CLIN 0012 Mat., Spare, Install, Repair

COSTMaterial, Spare, Install, and Repair Parts incidental to CLIN 0012.

UNIT UNIT PRICE MAX AMOUNT

0014 UNDEFINED

ODC

COSTTravel, Travel Admin, and other incidental miscellaneous material for

CLIN 0012 services.

ITEM

NO SUPPLIES/SERVICES QTY U/I UNIT PRICE AMOUNT

0015 Data

Technical data requirements for CLINs 0001 through 0013 in accordance with the Statement of Work, CDRLs A001 through A018, and all applicable DIDs. The price/costs for all data generated by the contractor directly or indirectly in its performance of this effort is included in the price/costs paid by the

Government under CLINs 0001 through 0014.

Not Separately Priced.

FFP

CLAUSES INCORPORATED BY FULL TEXT

HQ B-2-0004 EXPEDITING CONTRACT CLOSEOUT (NAVSEA) (DEC 1995)

(a) As part of the negotiated fixed price or total estimated amount of this contract, both the Government and the

Contractor have agreed to waive any entitlement that otherwise might accrue to either party in any residual dollar amount of $500 or less at the time of final contract closeout. The term "residual dollar amount" shall include all money that would otherwise be owed to either party at the end of the contract, except that, amounts connected in any way with taxation, allegations of fraud and/or antitrust violations shall be excluded. For purposes of determining residual dollar amounts, offsets of money owed by one party against money that would otherwise be paid by that party may be considered to the extent permitted by law.

(b) This agreement to waive entitlement to residual dollar amounts has been considered by both parties. It is agreed that the administrative costs for either party associated with collecting such small dollar amounts could exceed the amount to be recovered.

HQ B-2-0007 LIMITATION OF COST OR LIMITATION OF FUNDS

The clause entitled "LIMITATION OF COST" (FAR 52.232-20) or "LIMITATION OF FUNDS" (FAR 52.232-22), as appropriate, shall apply separately and independently to each separately identified estimated cost.

HQ B-2-0012 PAYMENT FOR ENGINEERING SERVICES AND SUPPORT (NAVSEA) (JAN 2008)

(a) Invoices for engineering services and overtime shall contain the name(s) of engineer(s), date(s) and place(s) of performance, and a brief description of the services performed. This information may be included in the Comments tab of the applicable WAWF document. Each invoice shall be accompanied by a copy of the authorization for services and the original certification of performance. These documents may be attached to the invoice as described in the Invoice Instructions in Section G. A copy of each invoice shall be furnished to the applicable

NAVSEA/DRPM/PEO code identified in Section C under Engineering Services.

(b) Invoices for subsistence and transportation shall be supported by a statement of actual costs incurred by the

Contractor and claimed to be reimbursable and shall be in such form and reasonable detail as required by the cognizant Defense Contract Audit Agency (DCAA). The Government shall make provisional payment after submission of each invoice and statement of costs. At any time prior to final payment, DCAA may audit the invoice(s) and statement(s) of costs, as appropriate.

(c) Each provisional payment for subsistence and transportation costs shall be subject to reduction to the extent any amount included in the related invoice and statement of costs is found not to be reimbursable under the support item(s) and shall also be subject to reduction for overpayment or to increase for underpayment on preceding invoices. Any disputes under this requirement shall be determined in accordance with the clause of this contract entitled "DISPUTES"

(FAR 52.233-1).

HQ B-2-0015 PAYMENTS OF FEE(S) (LEVEL OF EFFORT) (NAVSEA) (MAY 1993)

(a) For purposes of this contract, "fee" means "target fee" in cost-plus-incentive-fee type contracts, "base fee" in cost-plus-award-fee type contracts, or "fixed fee" in cost-plus-fixed-fee type contracts for level of effort type contracts.

(b) The Government shall make payments to the Contractor, subject to and in accordance with the clause in this contract entitled "FIXED FEE" (FAR 52.216-8) or "INCENTIVE FEE", (FAR 52.216-10), as applicable. Such payments shall be equal to percent ( %) of the allowable cost of each invoice submitted by and payable to the

Contractor pursuant to the clause of this contract entitled "ALLOWABLE COST AND PAYMENT" (FAR 52.216-7), subject to the withholding terms and conditions of the "FIXED FEE" or "INCENTIVE FEE" clause, as applicable

(percentage of fee is based on fee dollars divided by estimated cost dollars, including facilities capital cost of money).

Total fee(s) paid to the Contractor shall not exceed the fee amount(s) set forth in this contract.

(c) The fee(s) specified in SECTION B, and payment thereof, is subject to adjustment pursuant to paragraph (g) of the special contract requirement entitled "LEVEL OF EFFORT." If the fee(s) is reduced and the reduced fee(s) is less than the sum of all fee payments made to the Contractor under this contract, the Contractor shall repay the excess amount to the Government. If the final adjusted fee exceeds all fee payments made to the contractor under this contract, the

Contractor shall be paid the additional amount, subject to the availability of funds. In no event shall the Government be required to pay the Contractor any amount in excess of the funds obligated under this contract at the time of the discontinuance of work.

(d) Fee(s) withheld pursuant to the terms and conditions of this contract shall not be paid until the contract has been modified to reduce the fee(s) in accordance with the "LEVEL OF EFFORT" special contract requirement, or until the

Procuring Contracting Officer has advised the paying office in writing that no fee adjustment is required.

HQ B-2-0020 TRAVEL COSTS – ALTERNATE I (NAVSEA) (APR 2015)

(a) Except as otherwise provided herein, the Contractor shall be reimbursed for its actual travel costs in accordance with FAR 31.205-46. The costs to be reimbursed shall be those costs determined to be allowable, allocable and reasonable by the Procuring Contracting Officer, Administrative Contracting Officer or their duly authorized representative, as advised by DCAA.

(b) Reimbursable travel costs include only that travel performed from the Contractor's facility to the worksite, in and around the worksite, and from the worksite to the Contractor's facility.

(c) Relocation costs and travel costs incidental to relocation are allowable to the extent provided in FAR 31.205-35;

however, Contracting Officer approval shall be required prior to incurring relocation expenses and travel costs incidental to relocation.

(d) The Contractor shall not be reimbursed for the following daily local travel costs:

(i) travel at U.S. Military Installations where Government transportation is available,

(ii) travel performed for personal convenience/errands, including commuting to and from work, and

(iii) travel costs incurred in the replacement of personnel when such replacement is accomplished for the

Contractor's or employee's convenience.

CLIN 0001-0011 PRICING

CLIN 0001 UNIT PRICING- MK-82 Director Evaluation

QTY Range YEAR 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5

Qty 1-12 $ $ $ $ $

Qty 13-24 $ $ $ $ $

Qty 25+ $ $ $ $ $

CLIN 0002 UNIT PRICING- MK-82 Director Standard Overhaul

Qty 1-12 $ $ $ $ $

Qty 13-24 $ $ $ $ $

Qty 25+ $ $ $ $ $

CLIN 0003 UNIT PRICING- SPG-62 Reflector Evaluation

Qty 1-2 $ $ $ $ $

Qty 3-5 $ $ $ $ $

Qty 6-10 $ $ $ $ $

Qty 11+ $ $ $ $ $

CLIN 0004 UNIT PRICING- SPG-62 Reflector Standard Overhaul

Qty 1-2 $ $ $ $ $

Qty 3-5 $ $ $ $ $

CLIN 0005 UNIT PRICING- AN/SPG-62 Reflector Major Overhaul

Qty 1-2 $ $ $ $ $

Qty 3-5 $ $ $ $ $

CLIN 0006 UNIT PRICING- AN/SPG-62 Reflector Passive Countermeasures System (PCMS) Tile Application

QTY Range YEAR 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5

Qty 1-2 $ $ $ $ $

Qty 3-5 $ $ $ $ $

CLIN 0007 UNIT PRICING- AN/SPG-62 Painted Parts

Qty 1-5 $ $ $ $ $

Qty 6-10 $ $ $ $ $

Qty 11-15 $ $ $ $ $

Qty 16+ $ $ $ $ $

CLIN 0008 UNIT PRICING- AN/SPG-62 New Build Parts

Qty 1-5 $ $ $ $ $

CLIN 0009 UNIT PRICING- AN/SPG-62 Parts Kits

Qty 1-5 $ $ $ $ $

Qty 6-10 $ $ $ $ $

CLIN 0010 UNIT PRICING- MK-82 Installation Kits

Qty 1-5 $ $ $ $ $

Qty 6-10 $ $ $ $ $

CLIN 0011 UNIT PRICING- AN/SPG-62 Installation Kits

Qty 1-5 $ $ $ $ $

Qty 6-10 $ $ $ $ $

Section C - Descriptions and Specifications

STATEMENT OF WORK

STATEMENT OF WORK (SOW)

FOR

OVERHAUL, REPAIR, MATERIAL AND TECHNICAL SUPPORT OF MK-82 and AN/SPG-62

08 May 2018

1. SCOPE/BACKGROUND

1.1. SCOPE: This statement of work (SOW) defines the requirements for overhaul, supplemental repair, and parts kitting for MK-82 Directors and AN/SPG-62 Reflectors/Antenna Systems. Painting requirements for

AN/SPG-62 piece parts and material support requirements are also defined in this SOW. Shipboard system installation support service requirements are also included. Technical support services that complement the overhaul, repair, analysis, material condition assessments (MCAs) and shipboard installation processes form a part of this SOW.

1.2. BACKGROUND: MK-82 Directors and AN/SPG-62 Antennas are major subsystems of the MK-99

Fire Control System. Operation and sustainment for deployed fire control systems in the United States Navy (USN)

Fleet is essential to mission readiness. The Program Executive Office, Integrated Warfare System (PEO IWS 1.0), Washington, DC and individual ships execute their MK-82 and AN/SPG-62 restoration requirements through

NSWC Crane, Radar Technologies Division. Foreign Military Sales (FMS) assets are also overhauled and repaired as part of this effort.

NSWC Crane retains the complex Radio Frequency (RF) and electronic performance testing for these systems using some contractor test support at NSWC Crane. Contractor support is used for system disassembly, system reassembly, replacement of designated mandatory parts, paint/coating removal, painting/coating application, physical repair, contractor internal quality assurance inspections, test support, subassembly repair, technical support, and safe transport of systems and refurbished parts to/from NSWC Crane and the contractor and/or subcontractor facilities. Mandatory replacement parts consists common hardware items such as screws, washers, bolts, nuts, insulators, terminal lugs, cable assemblies, etc. Physical repair includes dent/scratch removal, re-facing of reflectors, welding, and precision machining or fabrication of parts.

2. APPLICABLE DOCUMENTS

The following documents form a part of this SOW to the extent described herein. In the event of conflict between the documents referenced herein and the contents of this SOW, the contents of this SOW shall prevail.

Section J: MK-82 and AN/SPG-62 Applicable Documents Drawing Title REV Pages Date

2316883 Tubing, Rubber J 1 23-Jun-1983

2674051 Tubing, Heat Shrink D 3 27-Jan-1993

2907549 Screw, Externally Relieved Body D 1 2-Apr-1984

2907757 Gasket, Connector, Electronic Shielding G 7 5-Dec-2002

2907949 Gasket A 1 9-Jan-1976

2907948 Gasket B 1 19-Jan-1976

2910047 Gasket B 1 17-Jan-1980

2910133 Clamp, Cable, Electrical D 1 28-Sep-1990

2910257 Elbow, Tube, Flexible, 45-90 Degrees E 4 7-Mar-2002

2910296 Gasket A 1 10-Feb-1976

2910453 Cable Assembly AH 30 14-Jul-1999

3161082 Connectors, Electrical, Printed Circuit Boards P 21 21-Oct-1999

3161087 Filter, Radio Frequency Interference C 5 22-Jan-1998

3255219 Detector, Radio Frequency P 6 5-Apr-2003

5204594 Connector, Electrical, Plug and Receptacle D 5 13-Mar-1984

5204595 Connector, Electrical, Plug and Receptacle, RF B 4 27-Jun-1983

5365254 Cable Assembly, Special Purpose, Electrical K 1 23-Jan-2003

5365268 Shield, Electrical Connector B 1 28-Jun-1983

5366056 Wire, Electrical D 1 30-Apr-1984

5537864 Cable Assembly P 1 12-Oct-2004

5859866 Connector, Electrical, Plug, Receptacle, and Protective Cover

F 9 2-Nov-2000

5859867 Connector, Electrical, Plug B 5 28-Nov-1995

5860212 Connector, Electrical, Plug and Receptacle A 5 21-Mar-2005

5860214 Connector, Electrical, Plug and Receptacle, RF A 5 22-Feb-1996

5860215 Seal, Plain or Encased D 9 7-Jun-2013

6736845 Solder - 1 27-Oct-1998

6849837 Heater, Electrical, Anti-Icing E 14 21-Apr-2003

7253185 Gasket - 1 3-Apr-1997

7449221 Cable, Grounding, EMI Reduction - 1 5-Jun-2001

7498087 Director, Guided Missile, AS-3444/SPG-62 L 21

80972001 Gasket, Connector Plate 2 1 21-Nov-2017

82000401 Gasket, Dummy Load Plate 2 1 21-Nov-2017

82000501 Gasket, Lug 2 1 21-Nov-2017

89 FRM 10 9107

Passive Countermeasures System Materials Data Sheet

- 1

-DEC-2009

None Passive Countermeasures System Materials Installation Procedures

- 51 3-Jul-2013

89 TRP 10 9114

MK-82 AEGIS Director Overhaul and Repair Procedure

B 224 24-Jan-2014

89 TRP 11 9161

MK-82 Elevation Head Overhaul and Repair Procedure

A 120 3-Jul-2013

89 TRP 11 9162 MK-82 Train Base Overhaul and Repair Procedure B 132 14-Aug-2015

TW272-AE-PRO-

Metal Surface Coating System Refinishing Procedures

01 79 1-Feb-2008

89 TPA 11 9215

AEGIS System Factory Acceptance Test (FAT) Procedure

- 172 1-Oct-2012

89 TPA 11 9221 MK-82 Collimation Procedure - 55 28-Sep-2012

89 TRP 04 7602 AN/SPG-62 Antenna Test Repair Procedure A, CH01 148 19-Feb-2018

TW272-AB-PRO-

Antenna Reflector Repair/Refinishing Baseline Manual

02 176 1-Jan-2010

TW272-AB-PRO-

FCS MK 99 AS-3444/SPG-62 Antenna Reflector Supplemental Manual

PRELIM 129 1-Jul-2001

TW272-AH-PRO-

AEGIS AS-3444/SPG-62 Antenna Reflector 01 72 1-Mar-2008

SPG-62 New Build Kits Applicable Documents Drawing Title REV Pages Date

2468643 Nut, Self-Locking, Hexagon - 1 17-Oct-1962

2904470 Spacer, Plate A 1 6-Sep-1974

2904996 Bracket, Double Angle F 1 26-May-1982

2911376 Retainer, Leveling Ring B 1 23-Sep-1974

2911638 Bracket, Support G 1 1-Mar-1991

2917403 Support, Waveguide B 1 4-Oct-1974

2917404 Support, Waveguide B 1 27-Sep-1974

2917405 Support, Waveguide D 1 7-Apr-1988

2917406 Spacer, Plate B 1 4-Sep-1974

2917449 Tube, Assembly, Support G 1 15-May-1995

3256537 Spacer, Plate E 1 24-Jan-1997

3257784 Bracket, Angle A 1 7-Mar-1980

5204692 Spacer, Plate - 1 13-Nov-1978

5204699 Nut, Plate - 1 6-Nov-1978

5204719 Support, Waveguide C 1 17-Aug-1998

5204720 Support, Waveguide B 1 21-Jan-2010

5204721 Nut, Plate - 1 6-Nov-1978

5204726 Support, Waveguide - 1 6-Nov-1978

5204770 Support, Waveguide AM 3 6-Jan-2009

5204817 Support, Waveguide H 1 27-Apr-1995

5204818 Support, Waveguide F 1 27-Apr-1996

5537844 Block - 1 13-Aug-1981

5537876 Mount, Clamping, Tube E 1 24-Jan-1997

5537896 Shoulder Screw, Special B 1 16-Mar-1992

5537906 Pin A 1 26-Mar-1982

5537918 Screw, Cap B 1 4-Nov-2008

5538069 Shroud, Cable C 1 1-Feb-2010

5859903 Stud, Shouldered A 1 9-Jul-1984

5859905 Washer, Convex A 1 25-Oct-1983

5859906 Washer, Concave B 1 1-Dec-1989

5859907 Washer, Spring Tension A 3 12-Aug-1983

5860288 Guide, Antenna Installation A 1 18-Nov-1983

6322056 Spacer, Plate - 1 20-Mar-1987

6624736 Spacer, Wedge - 1 10-Jan-1990

6624848 Washer, Spherical A 3 17-Sep-2010

6849841 Box, Interconnection J 2 21-Jan-2010

6849842 Bracket, Mounting, Relay B 1 3-Dec-1993

6849910 Bracket, Mounting, Interconnection Box - 1 3-Jun-1994

6850730 Shoulder Screw, Special B 1 5-Feb-2008

7253184 Bracket, Angle A 1 25-Jul-2001

7253289 Support, Waveguide, Short - 1 6-Feb-1998

7253289 PL Support, Waveguide, Short, Parts List - 1 30-Apr-1998

7253293 Support, Waveguide, Tall A 1 7-Aug-1998

7253293 PL Support, Waveguide, Tall, Parts List - 1 30-Apr-1998

7449220 Plate, Adapter, Dummy Load - 1 5-Apr-2001

WS-9778N Process Specification, Paint System, Semi-Gloss Air Drying, Process for Application

N 10 26-Jun-2008

6850732 Tube Assembly, Support A 1 24-Mar-2004

5204725 Bracket, Waveguide Horn G 1 14-May-2002

SPG-62 Installation Kits Applicable Documents Drawing Title REV Pages Date

2911667 Shielding, Gasket, Electronic F 4 24-Jan-1991

5537844 Block - 1 13-Aug-1981

5537918 Screw, Cap B 1 4-Nov-2008

5859905 Washer, Convex A 1 25-Oct-1983

5859906 Washer, Concave B 1 1-Dec-1989

5859907 Washer, Spring Tension A 3 12-Aug-1983

MK-82 Installation Kits Applicable Documents Drawing Title REV Pages Date

2911667 Shielding, Gasket, Electronic F 4 24-Jan-1991

80969301 Flat Washer - 3-Sep-2010

80984701 1/2 20 Hex Bolt A 1 27-Sep-2017

3. REQUIREMENTS

3.1. General Requirements

3.1.1. As directed by orders, the contractor shall overhaul, repair, and perform technical services of the MK-

82 Directors and AN/SPG-62 Reflectors. This includes: returning non-ready-for-issue (Non- RFI) MK-82

Directors, AN/SPG-62 Antenna Systems and subassemblies/components to ready-for-issue (RFI) assets; system inspections; system disassembly; parts identification; piece part/material acquisition; investigations, analysis, and reporting; coating removal; re-coating preparation; coating application; system assembly; physical repair; test support; documentation support; shipboard system installation and removal; system overhaul support; and sub-assembly repair. Overhaul support services shall be performed at the contractor’s site, subcontractor sites, NSWC

Crane, and/or other Government land based or shipboard sites as directed by orders or technical instructions (TI’s).

3.1.2. The contractor shall provide labor, materials, tools, equipment and facilities as defined by orders and this SOW. Materials to be procured under the cost reimbursement Contract Line Item Number (CLIN) include:

hardware and piece parts consisting of subassembly repair parts, rotary pool support parts, manufactured specialty parts/hardware, non-mandatory parts incidental to performance of overhaul services and other technical support services, as well as providing parts specifically identified as contractor furnished materials in the appendices referenced in the SOW. Other direct costs to be procured under the cost reimbursement CLIN include: travel; travel admin; coating removal material; primer; paint; conversion coating; new test fixture equipment; PPE for personnel at NSWC Crane and shipboard personnel during installs; and shipping material incidental to performance of overhaul and repair services

3.1.3. For all systems, components, material, and/or equipment transported to/from NSWC Crane, the contractor shall ensure all items are safely transported and accompanied by a properly completed DD-1149. All DD-

1149s shall be signed by an authorized Government employee. The contractor shall provide signed copies of all

DD-1149s to the Government via email to CRAN_WP44_1149@navy.mil within five calendar days after each material move/transport has been executed.

3.1.4. Welding, Coating Removal and Coating Application Certification Requirements

3.1.4.1. All welding repairs shall be performed by personnel certified to Part D of the Structural Welding

Codes, American Welding Society (AWS) D1.2/D1.2M:2014. Welding personnel requirements apply to the prime contractor and all subcontractors performing welding processes.

3.1.4.2. Coating Application: Personnel applying paint or other coatings shall be certified per SSPC C-12, SSPC C-14, or SSPC/NACE CAS Level 2 and as specified in the Government Furnished Information (GFI) provided and referenced in orders. Only personnel with active certifications shall perform coating application processes. Coating application personnel requirements apply to the prime contractor and all subcontractors performing coating application processes. Personnel applying paint or other coatings shall not inspect their own work.

3.1.4.3. Coating Removal: Personnel performing coating removal (blast media) processes shall be certified per either SSPC C-7, or NACE/SSPC CAS Level 2 and as specified in the GFI provided and referenced in orders. Only personnel with active certifications shall perform blast media processes. Coating removal personnel requirements apply to the prime contractor and all subcontractors performing coating application processes. Personnel performing coating removal processes shall not inspect their own work.

3.1.4.4. Coating Inspections: Personnel performing coating inspection processes shall be certified per NACE

CIP Level 1 or SSPC PCI Level 2 and as specified in the GFI provided and referenced in orders. Only personnel with active certifications shall perform coating inspection processes. Coating inspection personnel requirements apply to the prime contractor and all subcontractors performing coating inspection processes.

3.1.4.5. Passive Countermeasures System (PCMS) Material Application Personnel: Personnel performing

PCMS application processes shall pass Government provided PCMS training. A minimum of two contractor personnel are required to attend and pass the Government provided PCMS training courses. Personnel attending the classes shall be Ground Support Equipment Mechanics (SCA Job Description 23380). Certifications are valid for 2 years and must be maintained.

3.1.4.6. AN/SPG-62 Reflector Overhaul Personnel: Two key personnel performing composite related overhaul processes or re-facing operations on AN/SPG-62 reflectors shall have passed two required courses offered by

Abaris. The two classes are Course M-1/R-1, Advanced Composite Structures: Fabrication & Damage Repair-Phase

1; and Course R-2 - Advanced Composite Structures: Damage Repair: Phase 2.

3.2. MK-82 Director Evaluations, Overhauls, and Repairs

3.2.1. For MK-82 Director disassembly, reassembly, and test support during evaluations, standard overhauls, and supplemental repairs, the contractor shall provide Ground Support Equipment Mechanics (SCA Job Description mailto:CRAN_WP44_1149@navy.mil

23380) personnel experienced with process monitoring and improvement. The personnel shall be capable of interpreting Level III radar antenna system drawings without guidance from other personnel. The personnel shall have written and oral communication skills to address issues with other technical and engineering personnel, painters, laborers, and/or welders. The personnel shall be experts in the use of test equipment, hand tools, and specialty tools used for restoration of MK-82 Directors.

3.2.2. MK-82 Evaluations.

3.2.2.1. For each MK-82 Director submitted for overhaul, the contractor shall perform a MK-82 Evaluation.

As part of the evaluation, the contractor shall disassemble the Director using the Government Furnished Information

(GFI) provided (document numbers 89 TRP 10 9114; TW272-AE-PRO-110 and pertinent referenced documents).

The contractor shall execute all disassembly steps necessary to accommodate a complete inspection and evaluation of the Director submitted. The contractor shall remove paint and/or other coatings in high corrosion areas to ensure a complete detailed evaluation can be executed. The contractor shall submit an evaluation report to the

Government. The evaluation report shall acknowledge a standard overhaul will be performed unless it is believed the Director is beyond economical repair (BER). The contractor shall immediately contact the Government if a

MK-82 Director is believed to be BER for disposition instructions.

3.2.2.2. The evaluation report shall identify all non-mandatory parts and processes required to repair/overhaul the item/system to return it to a like new appearance with the ability to pass all contractor responsible testing and

Government in-plant check points per the detailed instructions in the GFI. Evaluation reports shall include the order number and the serial number of the asset. Evaluation reports that identify supplemental repairs shall include labor and material cost estimates for the supplemental repair as well as photographic evidence of the damaged/missing/worn parts and/or areas. Part numbers, item numbers, and part nomenclatures for non-mandatory replacement parts shall be indicated on evaluation reports. The contractor shall identify any additional time needed to execute the supplemental repair in the evaluation report. The report shall clearly identify any non-mandatory parts to be supplied by the contractor and Government. An example of an evaluation report is provided in Appendix

A. The contractor shall submit the evaluation report within 14 calendar days after receipt of the MK-82 Director. If the Government disagrees with the planned processes identified in the evaluation report, the Government will respond to the contractor within 3 calendar days. (CDRL A001, Technical Report (Evaluation Report))

3.2.2.3. During evaluation and disassembly of MK-82 Directors, the contractor shall remove and return the subassemblies, parts and components listed in Appendix B to NSWC Crane. The contractor shall return the

Appendix B items to NSWC Crane within 5 calendar days after submission of the MK-82 evaluation report. The contractor shall note any subassembly damage prior to shipment as indicated in the comment section of Appendix B.

The contractor shall include a completed Appendix B list with the DD 1149 at the time of shipment. The DD 1149 shall indicate the MK-82 Director Serial Number associated with the subassemblies.

3.2.3. MK-82 Director Standard Overhauls

3.2.3.1. Unless otherwise instructed by the Government in response to MK-82 evaluation reports, the contractor shall perform a standard overhaul on each MK-82 Director chassis submitted for overhaul in accordance with document numbers 89 TRP 10 9114; TW272-AE-PRO-110 and pertinent referenced documents). A standard overhaul includes: Any remaining disassembly not already performed during the evaluation process; installation of the MK-82 Blast Kit (Appendix D); any remaining coating removal (blasting, sanding, cleaning, etc.) of the MK-82

Director tower, train base, and elevation head; acquisition and installation of all parts shown in Appendix E (MK-82

Elevation Head Rebuild Kit); primer application, conversion coating, coating application of the MK-82 chassis and parts/subassemblies (Appendix C); acquisition and kitting of Appendix F parts; contractor QA inspection;

presentation to Government for Government testing and/or QA Inspections; and completion of the test/inspection report data.

3.2.3.2. The contractor shall leave Appendix D items (Blast Kit) installed on the MK-82 system components.

The Appendix D items will be removed at NSWC Crane during system reassembly. The Government will provide

Appendix D items to the contractor for use in the MK-82 Director overhaul process.

3.2.3.3. Appendix F shows the parts to be provided by the contractor to support reassembly of the system at

NSWC Crane. The Appendix F parts shall be kitted and delivered to NSWC Crane with each overhauled MK-82

Director. Detailed Appendix F kitting requirements are included in section 3.3 of this SOW.

3.2.3.4. The contractor shall blast and coat (conversion coating/prime/paint) the parts included in Appendix C as part of the standard overhaul. The contractor shall use best commercial practices to protect items from damage during return shipping to NSWC Crane. The Appendix C parts shall be marked with part number, nomenclature, and item number and placed in a palletized container.

3.2.3.5. At the completion of the MK-82 standard overhaul, the contractor shall deliver the following as the standard overhaul delivery: Overhauled MK-82 Tower; Overhauled Elevation Head (with Appendix E elevation head rebuilt kit installed), Overhauled Train Base; palletized and packaged painted/overhauled Appendix C subassemblies/parts; MK-82 parts kit per Appendix F. The contractor shall complete MK-82 standard overhauls within 14 calendar days after submission of the evaluation report.

3.2.3.6. The overhaul and repair procedure (89 TRP 10 9114) for MK-82 Directors includes mandatory

Government test and inspection stopping points. During the execution of MK-82 standard overhauls, the contractor shall notify Government technical personnel of in-process test/inspection schedules at three calendar days in advance of test and/or inspection. All in-process tests/inspections shall be conducted in a controlled, out-of-the-weather environment. The test and inspection location shall be equipped with the necessary tools and equipment to correct minor issues during the test and/or inspection. The inspection location may be at the contractor’s facility or a subcontractor’s facility.

3.2.4. AN/SPG-62 Reflector Evaluations.

3.2.4.1. For each AN/SPG-62 Reflector submitted for overhaul, the contractor shall visually inspect the reflectors to determine if the reflector is repairable. The contractor shall execute processes necessary to accommodate a complete inspection and evaluation of the reflector submitted overhaul. The contractor shall remove paint and/or other coatings in high corrosion areas to ensure a complete detailed evaluation can be executed. The contractor shall provide an evaluation report to the Government identifying if the reflector is repairable and the configuration of the Reflector (Lund or Marion). The evaluation report shall identify a standard overhaul or a major overhaul. Major overhauls shall be reported if the reflector has delamination or deep physical damage into the reflector. The contractor shall submit the evaluation report to the Government within 5 calendar days after receipt of the unit. If the Government disagrees with the planned approach identified in the evaluation report, the Government will respond to the contractor within 3 working days after receipt of the report. Any reflector that has delamination

(excluding punctures) below layers 8, 9 and 10 as defined in TWT272-AB-PRO-070/FCS MK99, Chapter 4, figure

4-3, shall be deemed beyond economical repair (BER) and shall be returned to the government. The evaluation report shall identify all issues with the reflector which resulted in the BER. Evaluation reports shall include photographic evidence of the damaged/missing/worn parts and/or areas. An example of an evaluation report is provided in Appendix A. (CDRL A001, Technical Report (Evaluation Report)

3.2.5. AN/SPG-62 Reflector, Standard Overhaul.

3.2.5.1. AN/SPG-62 Reflector Standard Overhaul Initial Unit: The In Service Engineering Agent (ISEA) mandates the first AN/SPG-62 reflector major overhaul will be inspected and tested by ISEA. The contractor shall plan and schedule initial unit activities with the Requiring Technical Activity (RTA) and the Contracting Officer

Representative (COR). The processes for the initial unit are the same as for the standard overhaul. There is no separate Contract Line Item Number (CLIN). The contractor may not begin reflector major overhauls until the

ISEA has certified key personnel and facilities, completed testing/inspections, and the contractor has corrected any process and/or personnel training issues. The duration of the ISEA process is anticipated to be 30-45 calendar days.

3.2.5.2. AN/SPG-62 Reflector Standard Overhaul Remaining Units: Unless otherwise instructed by the

Government in response to AN/SPG-62 evaluation report, the contractor shall perform a standard overhaul

AN/SPG-62 Reflector which indicated the unit required a standard overhaul in the evaluation report. A standard overhaul includes: remove and re-apply paint/coatings; refurbish the reflector in accordance with TW272-AB-PRO-

070/FCS MK99, Chapters 1, 2, 5, 6 and Appendixes A, C, D, E, F, G, H, K of that document; TW272-AH-PRO-

060/FCS MK99, Chapters 2, 3, and Appendixes A, C, D, E of that document; Drawing 2917305 and FCS MK99

AS-3444/SPG-62 Antenna Reflector Supplement Manual Paint and Polysulfide Revisions sheet for revisions for technical manuals. The contractor shall complete the standard overhaul within 10 calendar days after submission of the evaluation report.

3.2.6. AN/SPG-62 Reflector, Major Overhaul (Re-Facing of Reflector).

3.2.6.1. AN/SPG-62 Reflector Major Overhaul Initial Unit: The In Service Engineering Agent (ISEA) mandates the first AN/SPG-62 reflector major overhaul (first unit to have the reflector completely re-faced) will be inspected and tested by ISEA. The contractor shall plan and schedule initial unit activities with the Requiring

Technical Activity (RTA) and the Contracting Officer Representative (COR). The processes for the initial unit are the same as for the major overhaul. There is no separate Contract Line Item Number (CLIN). The contractor may not begin reflector major overhauls until the ISEA has certified key personnel and facilities, completed testing/inspections, and the contractor has corrected any process and/or personnel training issues. The duration of the ISEA process is anticipated to be 30-45 calendar days.

3.2.6.2. AN/SPG-62 Reflector Major Overhaul Remaining Units: Unless otherwise instructed by the

Government in response to AN/SPG-62 evaluation report, the contractor shall perform a major (re-facing) overhaul on each AN/SPG-62 Reflector which indicated the unit required a major overhaul on the evaluation report by showing delamination or deep physical reflector damage on the report. The contractor shall also perform major overhauls on AN/SPG-62 Reflectors as directed by orders. A major overhaul includes: reface/refurbish the AS-3444

SPG-62 reflectors with Thorstrand IAW TW272-AB-PRO-070/FCS MK99, appendix K and apply appropriate surface coating in accordance with TW272- AH-PRO-060/FCS MK99 and FCS MK99 AS-3444/SPG-62 Antenna

Reflector Supplement Manual Paint and Polysulfide Revisions sheet for revisions for technical manuals.

3.2.7. AN/SPG-62 Reflector Passive Countermeasures System (PCMS) Application.

3.2.7.1. The contractor shall apply PCMS material in accordance with OA 80831, 7498087-446A and

NAVSEA Passive Countermeasures System Materials Installation Procedures dated 3 July, 2013, to the SPG-62 reflectors as defined by orders. The government will provide PCMS tiles to be installed on reflectors. PCMS tiles are serialized. The contractor shall document the PCMS material serial numbers and the reflector serial numbers on

89 FRM 10 9107 to meet inventory control requirements for the system. Submit completed form 89 FRM 10 9107 with CDRL A007. Excess PCMS tile material shall be returned to the government upon completion of each Delivery

Order. The Government may place PCMS application orders at the same time as standard overhauls and/or major overhauls. However, PCMS tile application shall not start until standard overhauls and/or major overhauls are complete. The contractor shall complete PCMS tile application within 14 calendar days.

3.2.8. AN/SPG-62 Painted Parts.

3.2.8.1. As directed by orders, the contractor shall perform coating removal (blasting, sanding, cleaning), re-coating preparation, and coating (painting and/or conversion coating) processes on each batch of AN/SPG-62 painted parts submitted for overhaul. Appendix G lists the AN/SPG-62 painted parts. The full listing of all parts in

Appendix G is considered a painted parts batch. The contractor shall complete all processes within 14 calendar days after picking up the AN/SPG-62 painted parts batches.

3.2.9. AN/SPG-62 New Build Part Kits:

3.2.9.1. The contractor shall provide AN/SPG-62 new build part kits as directed by orders. The contractor shall provide all material, parts, labor, and equipment required to deliver AN/SPG-62 new build parts listed in

Appendix J. The contractor shall package and mark AN/SPG-62 new build parts in accordance with the requirements listed in section 3.3. The contractor shall deliver AN/SPG-62 new build parts within 90 calendar days after receipt of order (ARO).

3.2.10. AN/SPG-62 Parts Kits.

3.2.10.1. The contractor shall provide parts listed in Appendix H as directed by orders. Detailed Appendix H kitting requirements are included in section 3.3 of this SOW.

3.2.11. MK-82 Installation Kits.

3.2.11.1. The contractor shall provide parts listed in Appendix K as directed by orders. Detailed Appendix K kitting requirements are included in section 3.3 of this SOW. The contractor shall deliver MK-82 installation kits within 60 calendar days after receipt of order (ARO).

3.2.12. AN/SPG-62 Installation Kits.

3.2.12.1. The contractor shall provide parts listed in Appendix L as directed by orders. Detailed Appendix L kitting requirements are included in section 3.3 of this SOW. The contractor shall deliver AN/SPG-62 installation kits within 60 calendar days after receipt of order (ARO).

3.2.13. MK-82 and AN/SPG-62 Supplemental Repairs

3.2.13.1. Supplemental repairs for MK-82 Directors and AN/SPG-62 Reflectors shall be executed via cost type orders. Orders shall be segregated by U.S. or FMS. Unless otherwise instructed by the Government as a result of evaluation report review, the contractor shall perform MK-82 and AN/SPG-62 supplemental repairs as identified in the contractor submitted evaluation reports using the applicable GFI. MK-82 and AN/SPG-62 supplemental repairs may be made in conjunction with standard overhauls, and shall be completed prior to completion of standard overhauls. A supplemental repair includes: Minor reflector damage repair (SPG-62 only); replacement of non-mandatory replacement parts and/or materials identified on the evaluation reports; repair of dents, broken bolts, pins, metal (including welding repair); mechanical part fabrication, manufacture and installation of specialty, one-of-a-kind replacement parts per the drawings provided as GFI. All supplemental repair processes, parts and materials shall be as identified in evaluation reports.

3.2.14. MK-82 Director and AN/SPG-62 Throughput and Test/Inspection Data

3.2.14.1. The contractor shall pick up MK-82 Directors, AN/SPG-62 Reflectors, and AN/SPG-62 Painted Parts as directed by orders. The contractor shall have the ability to work on multiple MK-82 Directors, AN/SPG-62

Reflectors, and AN/SPG-62 Painted Parts Batches simultaneously.

3.2.14.2. The contractor shall have an evaluation/repair/overhaul capacity of at least 25 (twenty-five) MK-82

Directors per year. All repaired/overhauled Directors shall be accompanied by Test and Inspection Reports showing all contractor responsible recordable data in the MK-82 Director overhaul procedures. (CDRL A002, Test/Inspection Report)

3.2.14.3. The contractor shall have an evaluation/repair/overhaul capacity of at least 34 (thirty-four) AN/SPG-62

Reflectors per year. All overhauled and repaired reflectors shall be accompanied by Test and Inspection Reports which includes all contractor responsible recordable data in the AN/SPG-62 and/or referenced applicable procedures. (CDRL A002, Test/Inspection Report).

3.2.14.4. The contractor shall have capacity of 44 (forty-four) AN/SPG-62 PCMS Tile Applications per year.

All PCMS tile applications shall be accompanied by QA Inspection Reports which includes all contractor responsible recordable data in the AN/SPG-62 and/or referenced applicable procedures. (CDRL A002, Test/Inspection Report).

3.2.14.5. The contractor shall have a coating removal/coating re-application capacity of 36 (thirty-six) AN/SPG-

62 painted parts batches per year. All refurbished painted parts batches shall be accompanied by Test and Inspection

Reports which includes all contractor responsible recordable data in the AN/SPG-62 and/or referenced applicable procedures. (CDRL A002, Test/Inspection Report).

3.2.14.6. The contractor shall have the capability to provide 12 (twelve) AN/SPG-62 new build part kits

(Appendix J items) per year. All new build batches shall be accompanied by Test and Inspection Reports which includes all recordable data used to validate the new build parts meet requirements of the GFI drawings provided.

(CDRL A002, Test/Inspection Report).

3.2.14.7. The contractor shall notify the Government three (3) calendar days prior to any testing where

Government witnessing or Government QA is required per the associated GFI.

3.3. MK-82 and AN/SPG-62 Kitting Requirements

3.3.1. All individual items in Appendixes F, H, J, K, and L shall be the exact part number and/or meet the same military grade requirements of the parts listed in the Appendixes. The Contractor shall provide parts in kits.

The kit packaging shall provide visual identification of individual items organized sequentially by item number.

The Contractor shall provide kit packaging that provides maximum protection of parts while minimizing the amount of packing material. The Contractor kit packaging shall provide protection against accidental damage, environmental effects, accidental spillage, and mixing/combining of adjacent parts during normal kit shipping and handling. The contactor kit packaging shall be in such a manner that items of varying sizes and weights do not damage other items adjacent to, above, or below (underneath). The Contractor shall not use loose fill materials in kit packaging, unless required for absorptive purposes. Fully loaded kit containers shall not exceed 31 lbs. (14 kg).

If a single part exceeds the weight requirement, the part shall be marked to indicate a two-man-lift or other marking as required.

3.3.2. The Contractor shall ensure that all hardware items, kits, and packaging containers have identification

(ID) markings that are easily distinguishable. Markings shall be accomplished in a manner that will not adversely affect the operational life of, or ability of the hardware item or packaging to meet its required performance.

3.3.3. The Contractor shall ensure that all hardware items contain both original equipment manufacturer

(OEM) markings and includes an ID label, tag, or equivalent. ID labels, tags, or equivalent shall be included within the kit packaging such that each ID label, tag, or equivalent can be easily linked to the corresponding hardware item, and shall not be placed directly on hardware items. OEM markings are those markings that are applied to the item

/part at the place of manufacturing and used to verify item/ part unique salient characteristics. Hardware kit item level ID markings shall include the following (at a minimum):

a. Procedure Number (GFI Procedure), if applicable

b. Kit Nomenclature (per SOW)

c. Kit Number (CLIN Number plus sequential numbering scheme)

d. Item Number (Applicable only if there is an item number shown in the Appendix)

e. Item Nomenclature (Applicable to every item)

f. Part Number (P/N) (Applicable to every item)

g. Item Manufacturer (Full Name, Applicable to every item)

h. Item Quantity (Applicable to all items which have multiple quantities)

i. Item Shelf life Expiration Date (if applicable

j. Safety Data Sheet (SDS) Number (if applicable)

k. Item Inspection/Packaged By (employee Identification)

3.3.4. For all individual items in Appendix B, C, G, J, K, and L the contractor shall use best commercial practices to ensure the parts suffer no damage during shipping. Each individual part package shall be marked with the part number, nomenclature, appendix number, and quantity or parts in the package.

3.4. MK-82 and AN/SPG-62 Repair, Test, Disassembly, and Reassembly Support Services

3.4.1. As part of the MK-82 and AN/SPG-62 support services, the contractor shall perform repair support, test support, disassembly support, and reassembly support of MK-82 Directors, AN/SPG-62 Antenna Systems, and other MK-99 system components and subassemblies as directed by…