18RJV22__0004_att1.xlsx

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TACTICAL VEHICLE MAINTENANCE
Solicitation number
N0016418RJV22
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AMENDMENT 0004 ATTACHMENT

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18RJV22_0005.pdf PDF
18RJV22__0004.pdf PDF
18RJV22_sol_0002.pdf PDF
18RJV22_0003.pdf PDF
18RJV22_0002_att1.xlsx XLSX spreadsheet
18RJV22_sol_0001.pdf PDF
18RJV22_0001_att1.zip ZIP file
18RJV22_sol_att.zip ZIP file
18RJV22_sol.pdf PDF
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CLIN Structure

Offerors shall propose pricing in the yellow blocks.
All shaded areas must be completed for a VALID proposal.
CLIN 0001Limited Technical Inspection (LTI)
NAVMC 10284 LTI-Motor Transport process and checklist
Estimated 2 hrs per vehicle
Firm Fixed Price
BearcatHMMWVLogistics Vehicle System Replacement (LVSR)7-Ton TruckJoint Light Tactical Vehicle (JLTV)Aircraft Rescue Fire Fighting (ARFF)Tactical Trailer
LTI - Year 1
LTI - Year 2
LTI - Year 3
LTI - Year 4
LTI - Year 5
CLIN 0002Vehicle Transportation IAW SOW 3.1 and 3.5
Firm Fixed Price per vehicle. Ordered as needed.
Year 1BearcatHMMWVLVSR7-Ton TruckJLTVARFFTactical Trailer
NSWC Crane to Contractor Facility
Bedford, IN to Contractor Facility
Contractor Facility to NSWC Crane
Contractor Facility to Bedford, IN
Contractor Facility to Kings Bay, GA
Contractor Facility to Silverdale, WA
Year 2BearcatHMMWVLVSR7-Ton TruckJLTVARFFTactical Trailer
NSWC Crane to Contractor Facility
Bedford, IN to Contractor Facility
Contractor Facility to NSWC Crane
Contractor Facility to Bedford, IN
Contractor Facility to Kings Bay, GA
Contractor Facility to Silverdale, WA
Year 3BearcatHMMWVLVSR7-Ton TruckJLTVARFFTactical Trailer
NSWC Crane to Contractor Facility
Bedford, IN to Contractor Facility
Contractor Facility to NSWC Crane
Contractor Facility to Bedford, IN
Contractor Facility to Kings Bay, GA
Contractor Facility to Silverdale, WA
Year 4BearcatHMMWVLVSR7-Ton TruckJLTVARFFTactical Trailer
NSWC Crane to Contractor Facility
Bedford, IN to Contractor Facility
Contractor Facility to NSWC Crane
Contractor Facility to Bedford, IN
Contractor Facility to Kings Bay, GA
Contractor Facility to Silverdale, WA
Year 5BearcatHMMWVLVSR7-Ton TruckJLTVARFFTactical Trailer
NSWC Crane to Contractor Facility
Bedford, IN to Contractor Facility
Contractor Facility to NSWC Crane
Contractor Facility to Bedford, IN
Contractor Facility to Kings Bay, GA
Contractor Facility to Silverdale, WA
CLIN 0003Standard Maintenance
Firm Fixed Price complete per vehicle to include both materials and labor. Ordered as needed.
Delivery: 2 weeks from date of LTI or funding
Year 1LVSR7-Ton TruckJLTVARFFTactical Trailer
Oil Fluids and Filters Change/Replace/RefillN/A
Belt ReplacementN/A
Tire Change/Replacement
Transmission Fluid ChangeN/A
Differential Oil ChangeN/A
Fuel Filter ChangeN/A
Grease all Zerk Fittings
Year 2LVSR7-Ton TruckJLTVARFFTactical Trailer
Oil Fluids and Filters Change/Replace/RefillN/A
Belt ReplacementN/A
Tire Change/Replacement
Transmission Fluid ChangeN/A
Differential Oil ChangeN/A
Fuel Filter ChangeN/A
Grease all Zerk Fittings
Year 3LVSR7-Ton TruckJLTVARFFTactical Trailer
Oil Fluids and Filters Change/Replace/RefillN/A
Belt ReplacementN/A
Tire Change/Replacement
Transmission Fluid ChangeN/A
Differential Oil ChangeN/A
Fuel Filter ChangeN/A
Grease all Zerk Fittings
Year 4LVSR7-Ton TruckJLTVARFFTactical Trailer
Oil Fluids and Filters Change/Replace/RefillN/A
Belt ReplacementN/A
Tire Change/Replacement
Transmission Fluid ChangeN/A
Differential Oil ChangeN/A
Fuel Filter ChangeN/A
Grease all Zerk Fittings
Year 5LVSR7-Ton TruckJLTVARFFTactical Trailer
Oil Fluids and Filters Change/Replace/RefillN/A
Belt ReplacementN/A
Tire Change/Replacement
Transmission Fluid ChangeN/A
Differential Oil ChangeN/A
Fuel Filter ChangeN/A
Grease all Zerk Fittings
CLIN 0004Bearcat Refurbishment
Firm Fixed Price to include both materials and labor
Delivery: 10 weeks from date of LTI or funding
Year 1Year 2Year 3Year 4Year 5
FILTER; AIR F550 BEARCAT 6.0
FILTER; FUEL NAPA 3899 (3899)
END; OUTER TIE ROD F550 BEARCAT
END; TIE ROD R OUTER 11 F350
PAD; REAR BRAKE F550
SHOCK; FRONT F550 BEARCAT 6.0
BELT; AC F550 BEARCAT 6.0
BELT; ALT F550 BEARCAT 06
SHOCK; REAR F450
HOSE; UPPER F50 BEARCAT 6.0
LINK; DRAG F350
LINK; DRAG F550 BEARCAT
HARNESS; GLOW PLUG 6.0 (left)
CONTROLL; GLOW PLUG 6.0 F55 BE
ALTERNATOR
HARNESS; GLOW PLUG 6.0 (right)
TENSIONER; BELT F550 BEARCAT
TENSIONER; BELT F450
STARTER; F550 BEARCAT 6.0
PUMP; STEERING F550 BEARCAT 6.0
ALTERNATOR; F550 BEARCAT 06
KIT; TENSIONER F550 BEARCAT 6.0
PULLEY; IDLER F450
Door Handles/Latches
KIT; TENSIONER BEARCAT
KIT; TENSIONER F550 BEARCAT
SHAFT; LOWER STEERING F550 BEA
GEAR; STEERING F550 BEARCAT 6.0
SHROUD; ENGINE FAN F550 BEARCA
SHROUD; FAN F550 BEARCAT 6.0
DAMPER; STEERING F550 BEARCAT
PULLEY; IDLER F550 BEARCAT
STARTER; F450
BAG; DRIVERS AIR F550 BEARCAT
MODULE; RH AIR BAG F550 BEARCAT
BOX; UTIL F550 BEARCAT
RECEPTACLE; F550 BEARCAT
PANE; INST F550 BEARCAT
Intercooler
NUT; VISOR F550 BEARCAT
RETAINER; F550 BEARCAT
VISOR; SUN F550 BEARCAT
VISOR; SUN F550 BEARCAT
CONTROL; HEATER AC F550 BEARCAT
CLOCKSPRING; F550 BEARCAT
SWITCH; ROCKER F550 BEARCAT
CALIPER; FRONT BRAKE F550
CALIPER; REAR BRAKE 06 F550
ROTOR; REAR BRAKE 06 F550
ROTOR; FRONT BRAKE F550 FLEET
ENGINE; 6.0 or 6.4 REMAN RUNNING COMP
RADIATOR; F450
HOSE; RADIATOR; UPPER F550 BE
HOSE; RADIATOR F550 BEARCAT 6.0
WHEEL; STEERING F550 BEARCAT
SEAT; BEARCAT
CUSHION; REAR BF550 BEARCAT
PUMP, FUEL BEARCAT 6C3Z9G282C
Run Flat TIRE WHEEL; REAR BEARCAT
Run Flat TIRE WHEEL; 22.5 FRONT BEARCAT
GLASS; REAR DOOR F550 BEARCAT
GLASS; SIDEWALL F550 BEARCAT
GLASS; LF DOOR F550 BEARCAT
GLASS; RF DOOR F550 BEARCAT
CRATE; GLASS SHIPING F550 BEAR
Lexan Kit
COMPRESSOR; AC F550 BEARCAT 6.
AC Hoses, Lines, and CAC Tube
AC Evaporator and Condensor
Heater Core, Heater Blower, Heater Resisttor Heater Hoses
Seatbelts
DASHBoard F550 BEARCAT to include instrument cluster, vents, and all other ancillary parts
BATTERY; NAPA 7565
WINCH
TRANSMISSION
Perfection Auto Glass (remove and replace glass)
Gunner Stand
COATING; BED (inside floor and console)
Outside Paint and Rust Removal / Body Work
Hydroboost
Hours Meter
DIFFERENTIAL; REAR F550
DIFFERENTIAL; FRONT F550
TRANSFER CASE
Fuel Tank (Check for De-lamination)
WINDSHIELD; LH F550 BEARCAT
WINDSHIELD; RH F550 BEARCAT
TOTAL
CLIN 0005HMMWV Refurbishment
Firm Fixed Price to include both materials and labor
Delivery: 10 weeks from date of LTI or funding
Primarily M1114, M1116, M1151, M1165 variants
Year 1Year 2Year 3Year 4Year 5
6.5L engines shall be remanufactured to OEM standards.
Transmission shall be remanufactured to OEM standards.
Front and rear differentials shall be remanufactured to OEM standards.
Transfer case shall be remanufactured to OEM standards.
200 Amp Alternator shall be remanufactured to OEM standards.
400 Amp Alternator shall be remanufactured to OEM standards.
All fluids.
All lubricants.
All serpentine belts.
All hoses.
All radiator caps.
All windshield wipers.
All filters.
Wheel and Tire Assemblies, with 24-bolt rims and Load Range “E” tires. NSN 2530-01-563-8620.
Brake pads.
Front and rear brake lines (rubber only).
Batteries will be replaced with (Hawker style NSN 6140-01-485-1472).
Replace OEM batteries with Hawker batteries.
Geared hub assemblies.
Radiator.
Power steering oil cooler.
Transmission oil cooler.
Exhaust system (replace gaskets at head).
Flexible fuel lines, fuel plug, strainer, fuel filters, fuel sending unit.
Ball joints, & control arm bushings are 100% replacement.
Halfshafts and dust boots.
Differential Cooling lines with flexible connection upgrade.
Hatch seal.
Universal joints & front propeller shaft bearing will be replaced.
Vehicle overhaul data plate. New data plate will have original vehicle serial number and date of overhaul.
Outside paint.
TOTAL
CLIN 0006Bearcat Time- Fixed Price labor hour funded with estimated labor hours based upon LTI
Contractor to propose T&M Rate*
Year 1Year 2Year 3Year 4Year 5
CLIN 0007Bearcat Materials- estimated materials funded for quantities
Contractor to propose cost of materials based upon LTI
CLIN 0008HMMWV Time - Fixed Price labor hour funded with estimated labor hours based upon LTI
Contractor to propose T&M Rate*
Year 1Year 2Year 3Year 4Year 5
CLIN 0009HMMWV Materials
Contractor to propose cost of materials based upon LTI
CLIN 0010LVSR Time - Fixed Price labor hour funded with estimated labor hours based upon LTI
Contractor to propose T&M Rate*
Year 1Year 2Year 3Year 4Year 5
CLIN 0011LVSR Materials
Contractor to propose cost of materials based upon LTI
CLIN 00127-Ton Time - Fixed Price labor hour funded with estimated labor hours based upon LTI
Contractor to propose T&M Rate*
Year 1Year 2Year 3Year 4Year 5
CLIN 00137-Ton Materials
Contractor to propose cost of materials based upon LTI
CLIN 0014JLTV Time - Fixed Price labor hour funded with estimated labor hours based upon LTI
Contractor to propose T&M Rate*
Year 1Year 2Year 3Year 4Year 5
CLIN 0015JLTV Materials
Contractor to propose cost of materials based upon LTI
CLIN 0016ARFF Time - Fixed Price labor hour funded with estimated labor hours based upon LTI
Contractor to propose T&M Rate*
Year 1Year 2Year 3Year 4Year 5
CLIN 0017ARFF Materials
Contractor to propose cost of materials based upon LTI
CLIN 0018Tactical Trailer Time - Fixed Price labor hour funded with estimated labor hours based upon LTI
Contractor to propose T&M Rate*
Year 1Year 2Year 3Year 4Year 5
CLIN 0019Tactical Trailer Materials
Contractor to propose cost of materials based upon LTI
CLIN 0020Other JXV Program Vehicle Time - Fixed Price labor hour funded with estimated labor hours based upon LTI
Contractor to propose T&M Rate*
Year 1Year 2Year 3Year 4Year 5
CLIN 0021Other JXV Program Vehicle Materials
Contractor to propose cost of materials based upon LTI
CLIN 0022Travel Cost - IAW SOW 3.6
Firm Fixed Price to include both materials and labor
To be proposed / negotiated per order.
CLIN 0023Post Repair Inspection
Estimated 2 hrs per vehicle
Firm Fixed Price
BearcatHMMWVLogistics Vehicle System Replacement (LVSR)7-Ton TruckJoint Light Tactical Vehicle (JLTV)Aircraft Rescue Fire Fighting (ARFF)Tactical Trailer
Year 1
Year 2
Year 3
Year 4
Year 5
CLIN 0024CDRLS A001, A002, A003
IAW SOW 3.2, 3.3, 3.4
Not Separately Priced

*T&M Rates shall be proposed as the average shop rate. This rate should include all potential work associated with the vehicles.

&"-,Bold"Attachment 1 CLIN Structure &"-,Bold"Amendment 0004 &"-,Bold"N0016418RJV22

&"-,Bold"&P

Bearcat Refurbishment List

Bearcat Refurbishment List
Mandatory ReplacementReplace/Repair as Needed
Firm Fixed PriceUnits per VehicleSuggested SourceFirm Fixed PriceUnits per VehicleSuggested SourceTime and Materials (Not a comprehensive list)
FILTER; AIR F550 BEARCAT 6.01DIFFERENTIAL; REAR F5501Turret - All Functional Components
FILTER; FUEL NAPA 3899 (3899)1DIFFERENTIAL; FRONT F5501
END; OUTER TIE ROD F550 BEARCAT1TRANSFER CASE1
END; TIE ROD R OUTER 11 F3501Fuel Tank (Check for De-lamination)1
PAD; REAR BRAKE F5502WINDSHIELD; LH F550 BEARCAT1IPC
SHOCK; FRONT F550 BEARCAT 6.02WINDSHIELD; RH F550 BEARCAT1IPC
BELT; AC F550 BEARCAT 6.01
BELT; ALT F550 BEARCAT 061
SHOCK; REAR F4502
HOSE; UPPER F50 BEARCAT 6.01
LINK; DRAG F3501
LINK; DRAG F550 BEARCAT1
HARNESS; GLOW PLUG 6.0 (left)1
CONTROLL; GLOW PLUG 6.0 F55 BE1
ALTERNATOR1
HARNESS; GLOW PLUG 6.0 (right)1
TENSIONER; BELT F550 BEARCAT1
TENSIONER; BELT F4501
STARTER; F550 BEARCAT 6.01
PUMP; STEERING F550 BEARCAT 6.01
ALTERNATOR; F550 BEARCAT 061
KIT; TENSIONER F550 BEARCAT 6.01
PULLEY; IDLER F4501
Door Handles/Latches5
KIT; TENSIONER BEARCAT1
KIT; TENSIONER F550 BEARCAT1
SHAFT; LOWER STEERING F550 BEA1
GEAR; STEERING F550 BEARCAT 6.01
SHROUD; ENGINE FAN F550 BEARCA1
SHROUD; FAN F550 BEARCAT 6.01
DAMPER; STEERING F550 BEARCAT1
PULLEY; IDLER F550 BEARCAT1
STARTER; F4501
BAG; DRIVERS AIR F550 BEARCAT1
MODULE; RH AIR BAG F550 BEARCA1
BOX; UTIL F550 BEARCAT1
RECEPTACLE; F550 BEARCAT1
PANE; INST F550 BEARCAT1
Intercooler1
NUT; VISOR F550 BEARCAT4
RETAINER; F550 BEARCAT2
VISOR; SUN F550 BEARCAT1
VISOR; SUN F550 BEARCAT1
CONTROL; HEATER AC F550 BEARCAT1
CLOCKSPRING; F550 BEARCAT1
SWITCH; ROCKER F550 BEARCAT15
CALIPER; FRONT BRAKE F5502
CALIPER; REAR BRAKE 06 F5502
ROTOR; REAR BRAKE 06 F5502
ROTOR; FRONT BRAKE F550 FLEET2
ENGINE; 6.0 or 6.4 REMAN RUNNING COMP1
RADIATOR; F4501
HOSE; RADIATOR; UPPER F550 BE1
HOSE; RADIATOR F550 BEARCAT 6.01
WHEEL; STEERING F550 BEARCAT1
SEAT; BEARCAT3Washington Auto Trim
CUSHION; REAR BF550 BEARCAT2
PUMP, FUEL BEARCAT 6C3Z9G282C1
Run Flat TIRE WHEEL; REAR BEARCAT4
Run Flat TIRE WHEEL; 22.5 FRONT BEARCAT2
GLASS; REAR DOOR F550 BEARCAT2Indy Performance Composites (IPC)
GLASS; SIDEWALL F550 BEARCAT4IPC
GLASS; LF DOOR F550 BEARCAT1IPC
GLASS; RF DOOR F550 BEARCAT1IPC
CRATE; GLASS SHIPING F550 BEAR1
Lexan Kit1
COMPRESSOR; AC F550 BEARCAT 6.1
AC Hoses, Lines, and CAC Tube1
AC Evaporator and Condensor1
Heater Core, Heater Blower, Heater Resisttor Heater Hoses1
Seatbelts3
DASHBoard F550 BEARCAT to include instrument cluster, vents, and all other ancillary part1
BATTERY; NAPA 75652
WINCH1
TRANSMISSION1
Perfection Auto Glass (remove and replace glass)1IPC
Gunner Stand1
COATING; BED (inside floor and console)2
Outside Paint and Rust Removal / Body Work
Hydroboost1
Hours Meter1

&"-,Bold"Attachment 1 &"-,Bold"Amendment 0004 &"-,Bold"N0016418RJV22

HMMWV Refurbishment List

Mandatory Replacement/A1 Overhaul Requirements: The following items shall be replaced with new or overhauled components on the Refurbishment of HMMWV’s.
HMMWV Refurbishment List
Firm Fixed Price per ItemTime and Materials (Not a comprehensive list)
6.5L engines shall be remanufactured to OEM standards.Body work
Transmission shall be remanufactured to OEM standards.
Front and rear differentials shall be remanufactured to OEM standards.
Transfer case shall be remanufactured to OEM standards.
200 Amp Alternator shall be remanufactured to OEM standards.
400 Amp Alternator shall be remanufactured to OEM standards.
All fluids.
All lubricants.
All serpentine belts.
All hoses.
All radiator caps.
All windshield wipers.
All filters.
Wheel and Tire Assemblies, with 24-bolt rims and Load Range “E” tires. NSN 2530-01-563-8620.
Brake pads.
Front and rear brake lines (rubber only).
Batteries will be replaced with (Hawker style NSN 6140-01-485-1472).
Replace OEM batteries with Hawker batteries.
Geared hub assemblies.
Radiator.
Power steering oil cooler.
Transmission oil cooler.
Exhaust system (replace gaskets at head).
Flexible fuel lines, fuel plug, strainer, fuel filters, fuel sending unit.
Ball joints, & control arm bushings are 100% replacement.
Halfshafts and dust boots.
Differential Cooling lines with flexible connection upgrade.
Hatch seal.
Universal joints & front propeller shaft bearing will be replaced.
Vehicle overhaul data plate. New data plate will have original vehicle serial number and date of overhaul.
Outside paint.

&"-,Bold"Attachment 1 &"-,Bold"Amendment 0004 &"-,Bold"N0016418RJV22

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