MDG75DF4 - MDG100DF4.pdf

SAVE THIS MANUAL FOR FUTURE REFERENCE

For technical assistance contact:

www.generacmobileproducts.com

Technical Support 1-800-926-9768

Owner’s Manual Diesel Generator

MDG75DF4 • MDG100DF4

006226

Use this page to record important information about your unit.

Record the information found on your unit data label on this page. See Unit and Serial Number Locations.

Engine and generator serial numbers are located on separate data plates affixed to the engine and generator respectively.

When contacting a Generac Mobile Authorized Service Dealer (GMASD) about parts and service, always supply the complete model number and serial number of the unit.

Operation and Maintenance: Proper maintenance and care of the unit ensures a minimum number of problems and keeps operating expenses at a minimum. It is the operator’s responsibility to perform all safety checks, to verify that all maintenance for safe operation is performed promptly, and to have the equipment checked periodically by a GMASD. Normal maintenance, service and replacement of parts are the responsibility of the owner/operator and, as such, are not considered defects in materials or workmanship within the terms of the warranty. Individual operating habits and usage may contribute to the need for additional maintenance or service.

Unit Model No.

Unit Serial No.

Engine Model No.

Engine Serial No.

Generator Model No.

Generator Serial No.

Date Purchased

(000394)

WARNING

Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

• Always start and operate the engine in a well-ventilated area.

• If in an enclosed area, vent the exhaust to the outside.

• Do not modify or tamper with the exhaust system.

• Do not idle the engine except as necessary.

For more information go to www.P65Warnings.ca.gov/diesel.

Owner’s Manual for Mobile Generator i

Table of Contents

Section 1: Introduction and Safety Introduction

Read This Manual Thoroughly How to Obtain Service

Safety Rules Safety Symbols and Meanings General Hazards Trailer Hazards Electrical Hazards Explosion and Fire Hazards Battery Hazards Fuel Hazards Engine Safety Operating Safety

Positioning the Unit Towing Safety

Hitch and Coupling Safe Towing Techniques

Safety and Operating Decals

Section 2: General Information Specifications Unit Dimensions Component Locations

Interior and Exterior Control Panel

Genset Controller Controller Modes Operator Pages

Maintenance Alarms Unit and Serial Number Locations Altitude and Temperature Limitations Diesel Exhaust Fluid (DEF)

DEF Specification DEF Warning DEF Storage Guidelines DEF Tank Refilling

Selective Catalytic Reduction (SCR) Monitoring Voltage Selector Switch Extended Run Fuel and DEF System (If Equipped) 23

Section 3: Operation

Pre-start Checklist Manually Starting the Unit AUTO (Remote) Starting the Unit Parallel Setup and Operation (If Equipped)

Manual Parallel Automatic Parallel Shutting Down the Units in MANUAL Mode

Low Idle Switch Wet Stacking Cold Weather Operation Using a Booster Battery or Charger (If Equipped) ..28 Generator Output Connections Generator Cam Lock Connections (If Equipped) Using the Voltage Selector Switch Fine Voltage Adjustment Voltage Regulator Customer Convenience Receptacles Main Circuit Breaker DOC and SCR Cleaning Operations

Disabling Automatic (AUTO) Exhaust After-Treatment Cleaning Force a Manual Exhaust After-Treatment Cleaning ..32 Enable Exhaust After-Treatment Cleaning

Transfer Switch Using Extended Run Fuel and DEF System (If Equipped) AUTO Exercise Timer

Accessing the Configuration Menu Set the Controller Clock Set the Schedule Setting Up a Daily Scheduled Run Set the Unit to AUTO Mode

Shutting Down the Unit Emergency Stop Switch Using the ECU Override Switch Front Hood Operation

To Open the Front Hood To Close the Front Hood

Towing the Unit Lifting the Unit

Section 4: Maintenance ii Owner’s Manual for Mobile Generator

Emissions Information Maintenance Daily Walk Around Inspection Belt Tensioners General Maintenance Engine Oil Recommendations

Recommended Oil Types Coolant Recommendation Basic Maintenance Schedule Engine Break-In Requirements Resetting the Maintenance Alarms Testing DEF DEF Tank Cleaning Disposal of DEF Check Generator Drive Plate Torque Jack Maintenance

Side-Wind Models Top-Wind Models

Trailer Wheel Bearings

Section 5: Troubleshooting General Troubleshooting

Section 6: Wiring Diagrams Wiring Diagrams

Section 7: NHTSA Trailer Equipment Re-quirements Reporting Safety Defects to the United States Govern-ment Tire Safety Information

Steps for Determining Correct Load Limit – Trailer ... 58 Steps for Determining Correct Load Limit – Tow Vehicle Glossary of Tire Terminology Tire Safety

Owner’s Manual for Mobile Generator 1

Section 1: Introduction and Safety

Introduction Thank you for purchasing a Generac Mobile product.

This unit has been designed to provide high performance, efficient operation, and years of use when maintained properly.

The information in this manual is accurate based on products produced at the time of publication. The manu-facturer reserves the right to make technical updates, corrections, and product revisions at any time without notice.

Read This Manual Thoroughly

If any section of this manual is not understood, contact your nearest GMASD, or contact Generac Mobile Technical Service at 1-800-926-9768 or www.generacmobileproducts.com with any questions or concerns.

The owner is responsible for proper maintenance and safe use of the equipment. Comply with regulations the Occupational Safety and Health Administration (OSHA) has established, or with equivalent standards. Also, verify that the unit is applied, used, and maintained in accordance with the manufacturer's instructions and recommendations.

Do nothing that might alter safe application/usage and render the unit in noncompliance with the aforementioned codes, standards, laws, and regulations.

Save these instructions for future reference. This manual contains important instructions for the unit that should be followed during setup, operation and maintenance of the unit and battery. ALWAYS supply this manual to any individual who uses this machine.

How to Obtain Service When the unit requires servicing or repairs, contact a GMASD for assistance. Service technicians are factory-trained and are capable of handling all service needs. For assistance locating a dealer, go to https://www.gener-acmobileproducts.com/parts-service/find-service.

When contacting a GMASD about parts and service, always supply the complete model and serial number of the unit as given on the data decal located on the unit.

Record the model and serial numbers in the spaces pro-vided on the front cover of this manual.

Safety Rules The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and on tags and decals affixed to the unit are, therefore, not all inclusive. If using a procedure, work method or operating technique that the manufacturer does not specifically recommend, verify it is safe for others. Also make sure the procedure, work method or operating technique utilized does not render the equipment unsafe.

Safety Symbols and Meanings Throughout this publication, and on tags and decals affixed to the unit, DANGER, WARNING, CAUTION and NOTE blocks are used to alert personnel to special instructions about a particular operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows:

NOTE: Notes contain additional information important to a procedure and will be found within the regular text of this manual.

These safety alerts cannot eliminate the hazards that they indicate. Common sense and strict compliance with the special instructions while performing the action or service are essential to preventing accidents.

(000100a)

Consult Manual. Read and understand manual completely before using product. Failure to completely understand manual and product could result in death or serious injury.

WARNING

(000001)

DANGER

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

https://www.generacmobileproducts.com/parts-service/find-service https://www.generacmobileproducts.com/parts-service/find-service

2 Owner’s Manual for Mobile Generator

Introduction and Safety

General Hazards

(000103)

Asphyxiation. Running engines produce carbon monoxide, a colorless, odorless, poisonous gas. Carbon monoxide, if not avoided, will result in death or serious injury.

DANGER

DANGER

Asphyxiation. Do not operate unit without a properly functioning exhaust system.

Doing so will result in death or serious injury.

(000340)

(000209b)

WARNING

Loss of life. This product is not intended to be used in a critical life support application.

Failure to adhere to this warning could result in death or serious injury.

(000107)

Hearing Loss. Hearing protection is recommended when using this machine.

Failure to wear hearing protection could result in permanant hearing loss.

WARNING

Vision loss. Eye protection is required when operating unit. Failure to wear appropriate eye protection could result in vision loss or serious injury. (000407)

WARNING

(000111)

WARNING

Moving Parts. Keep clothing, hair, and appendages away from moving parts. Failure to do so could result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operating machine, do not touch hot surfaces. Keep machine away from combustibles during use. Hot surfaces could result in severe burns or fire.

WARNING

Equipment damage. Do not attempt to start or operate a unit in need of repair or scheduled maintenance.

Doing so could result in serious injury, death, or equipment failure or damage. (000291)

Risk of injury. Do not operate or service this machine if not fully alert. Fatigue can impair the ability to operate or service this equipment and could result in death or serious injury. (000215a)

WARNING

(000182a)

WARNING

Equipment damage. Only qualified service personnel may install, operate, and maintain this equipment. Failure to follow proper installation requirements could result in death, serious injury, and equipment or property damage.

CAUTION

(000229)

Equipment or property damage. Do not block air intake or restrict proper air flow. Doing so could result in unsafe operation or damage to unit.

Owner’s Manual for Mobile Generator 3

Trailer Hazards Electrical Hazards

WARNING

(000233a)

Personal injury. Trailer must be securely coupled to the hitch with the chains correctly attached. Uncoupled or unchained towing could result in death or serious injury.

(000231a)

Personal injury. Do not operate unit during transport.

Doing so could result in death, serious injury, or property damage.

WARNING

(000234a)

Crushing hazard. Verify unit is properly secured and on level ground. An unsecured unit can suddenly roll or move, causing death or serious injury.

WARNING

WARNING

Property or Equipment Damage. Tighten wheel lug nuts after first 50 miles to factory specifications.

Failure to do so could result in death, serious injury, property or equipment damage. (000235)

(000145)

DANGER

Electrocution. In the event of electrical accident, immediately shut power OFF. Use non-conductive implements to free victim from live conductor. Apply first aid and get medical help. Failure to do so will result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power source, if not avoided, will result in death or serious injury.

(000144)

DANGER

Electrocution. Contact with bare wires, terminals, and connections while generator is running will result in death or serious injury.

(000152)

DANGER

Electrocution. Verify electrical system is properly grounded before applying power.

Failure to do so will result in death or serious injury.

(000123)

DANGER

Electrocution. Turn utility supply OFF before working on utility connections of the transfer switch. Failure to do so will result in death or serious injury.

(000150)

Electrocution. Never connect this unit to the electrical system of any building unless a licensed electrician has installed an approved transfer switch. Failure to do so will result in death or serious injury.

DANGER

(000238)

Explosion. Batteries emit explosive gases.

Always disconnect negative battery cable first to avoid spark. Failure to do so could result in death or serious injury.

WARNING

4 Owner’s Manual for Mobile Generator

Lifting Hazards Explosion and Fire Hazards

Battery Hazards

Always recycle batteries in accordance with local laws and regulations. Contact your local solid waste collection site or recycling facility to obtain information on local recycling processes. For more information on battery

Personal injury. Failure to properly connect lifting cables, chains, or straps could result in death, serious injury, or property damage.

(000346)

WARNING

WARNING

Personal Injury. Do not use lifting eye if there are signs of damage or corrosion. Doing so could result in death, serious injury, or property damage.

(000433)

WARNING

Personal Injury. Do not use lifting eye other than as directed. Doing so could result in death, serious injury, or property damage.

(000434)

(000351)

Personal Injury. Verify all fasteners are properly tightened prior to lifting unit. Failure to do so could result in death, serious injury, or property damage.

WARNING

(000105)

Explosion and Fire. Fuel and vapors are extremely flammable and explosive. Add fuel in a well ventilated area. Keep fire and spark away. Failure to do so will result in death or serious injury.

DANGER

WARNING

(000281)

Fire risk. Fuel and vapors are extremely flammable. Do not operate indoors. Doing so could result in death, serious injury, or property or equipment damage.

(000147)

WARNING

Risk of Fire. Unit must be positioned in a manner that prevents combustible material accumulation underneath. Failure to do so could result in death or serious injury.

(000188)

DANGER

Electrocution. Do not wear jewelry while working on this equipment. Doing so will result in death or serious injury.

(000137a)

WARNING

Explosion. Batteries emit explosive gases while charging. Keep fire and spark away. Wear protective gear when working with batteries. Failure to do so could result in death or serious injury.

(000162)

Explosion. Do not dispose of batteries in a fire.

Batteries are explosive. Electrolyte solution can cause burns and blindness. If electrolyte contacts skin or eyes, flush with water and seek immediate medical attention.

WARNING

(000163a)

Risk of burn. Do not open or mutilate batteries.

Batteries contain electrolyte solution which can cause burns and blindness. If electrolyte contacts skin or eyes, flush with water and seek immediate medical attention.

WARNING

http://batterycouncil.org http://batterycouncil.org http://batterycouncil.org

Owner’s Manual for Mobile Generator 5 recycling, visit the Battery Council International website at: http://batterycouncil.org.

Fuel Hazards

• DO NOT fill fuel tank near an open flame, while smoking, or while engine is running. DO NOT fill tank in an enclosed area with poor ventilation.

• DO NOT operate with the fuel tank cap loose or missing.

Engine Safety Internal combustion engines present special hazards during operation and fueling. Failure to follow the safety guidelines described below could result in severe injury or death. Read and follow all safety alerts described in the engine operator's manual. A copy of this manual was supplied with the unit when it was shipped from the factory.

• DO NOT run engine indoors or in an area with poor ventilation. Verify engine exhaust cannot seep into closed rooms or ventilation equipment.

• DO NOT clean air filter with gasoline or other types of low flash point solvents.

• DO NOT operate the unit without a functional exhaust system.

• Shut the engine down if any of the following conditions exist during operation:

•Abnormal change in engine speed.

•Loss of electrical output.

•Equipment connected to the unit overheats.

•Sparking occurs.

•Engine misfires or there is excessive engine/gen-erator vibration.

•Protective covers are loose or missing.

•Ambient air temperature is above 120°F (49°C).

Operating Safety Positioning the Unit

• The area immediately surrounding the unit should be dry, clean, and free of debris.

• If the unit is equipped with a frame grounding stud, follow any local, state, and National Electrical Code (NEC) guidelines when connecting.

Towing Safety Towing a trailer requires care. Both the trailer and vehicle must be in good condition and securely fastened to each other to reduce the possibility of an accident. Some states require that large trailers be registered and licensed.

Contact your local Department of Transportation office to check on license requirements for your particular unit.

Hitch and Coupling

• Verify the hitch and coupling on the towing vehicle are rated equal to, or greater than, the trailer's Gross Vehicle Weight Rating (GVWR).

• Verify the trailer hitch and the coupling are compatible. Verify the coupling is securely fastened to the vehicle.

• DO NOT tow trailer using defective parts. Inspect the hitch and coupling for wear or damage.

• Connect safety chains in a crossing pattern under the tongue.

• Before towing the trailer, verify the weight of the trailer is equal across all tires. On trailers with adjustable height hitches, adjust the angle of the trailer tongue to keep the trailer as level as possible.

Safe Towing Techniques

• Practice turning, stopping and backing up in an area away from heavy traffic prior to transporting the unit.

• Maximum recommended speed for highway towing is 45 mph (72 km/h). Recommended off-road towing speed is 10 mph (16 km/h) or less, depending on terrain.

• When towing, maintain extra space between vehicles and avoid soft shoulders, curbs and sudden lane changes.

NHTSA

(000192)

DANGER

Explosion and fire. Fuel and vapors are extremely flammable and explosive. No leakage of fuel is permitted. Keep fire and spark away. Failure to do so will result in death or serious injury.

(000174)

DANGER

Risk of fire. Allow fuel spills to completely dry before starting engine. Failure to do so will result in death or serious injury.

(000234a)

Crushing hazard. Verify unit is properly secured and on level ground. An unsecured unit can suddenly roll or move, causing death or serious injury.

WARNING

6 Owner’s Manual for Mobile Generator

Safety and Operating Decals See Figure 1-1 through Figure 1-4. This unit features numerous safety and operating decals. These decals provide important operating instructions and warn of dangers and hazards. The following diagrams illustrate decal locations and descriptions.

Replace any missing or hard-to-read decals and use care when washing or cleaning the unit. Decal part numbers can be found in the parts manual at www.generacmobileproducts.com.

ID Description ID Description

1 Lifting Point 22 Engine Speed Switch

2 Diesel Exhaust Fluid (DEF) Only 23 Notice: Emissions Control Device Equipped

3 Engine Oil Drain 24 Electrical Output

4 Engine Coolant Drain 25 Neutral Bonded to Frame

5 Danger: Electric Shock Hazard 26 Remote Start Terminal Connections

6 Towing Instructions 27 Battery Charger

7 Tie-Down Location 28 Cam Lock Connections

8 Warning: Crushing Hazard 29 Engine Block Heater

9 Ultra Low Sulfur Diesel Fuel Only 30 Connection Terminal Lugs

10 Danger: Diesel Fuel 31 Regeneration Switch

11 Warning: Personal Injury 32 Read and Understand Owner’s Manual

12 Electrical Ground 33 Circuit Breaker Switch Operation

13 Fuel Return 34 Operating Instructions

14 Operator’s Manual Must Be Stored on Machine 35 Danger: Electrical Backfeed

15 Warning: Personal Injury 36 Relay Labeling

16 Warning: Voltage Selector Switch 37 Electrical Components

17 Warning: Generator Can Automatically Start 38 Fan Clutch

18 Fuel Pickup 39 Fuel Heater

19 Positive Battery Disconnect Switch 40 Voltage Selector Switch - Breaker Reset

20 Control Panel Light Switch (if equipped) 41 Voltage Selector Switch w/600 V Rocker

21 Interior Light Switch (if equipped) — —

Owner’s Manual for Mobile Generator 7

Figure 1-1. Exterior Decals

1. Read operator's manual.

2. Use hitch rated for trailer's "gross vehicle weight rating".

3. Securely attach trailer to tow vehicle.

4. Attach safety chains using a cross pattern.

5. Attach breakdown chain to vehicle.

6. Check trailer lights.

TOWING INSTRUCTIONS INSTRUCCIONES PARA REMOLQUE

1. Lea el manual del operador.

2. Use un enganche adecuado para la “capacidad de peso bruto del vehículo” del remolque.

3. Enganche firmemente el remolque al vehículo de remolque.

4. Enganche las cadenas de seguridad en forma cruzada.

5. Enganche al vehículo la cadena de emergencia para averías.

6. Revise las luces del remolque.

ABSCHLEPPANWEISUNGEN

1. Lire le manuel de l’utilisateur.

2. Utiliser un attelage convenant au poids nominal brut de la remorque.

3. Arrimer solidement la remorque au véhicule tracteur.

4. Poser les chaînes de sécurité en les croisant.

5. Fixer la chaîne de remorquage au véhicule.

6. Vérifier les feux de la remorque.

INSTRUCTIONS DE REMORQUAGE

1. Benutzerhandbuch lesen.

2. Anhängevorrichtung verwenden, die der „Gesamtbetriebsgewichtsklasse” des Fahrzeugs entspricht.

3. Anhänger sicher am Abschleppfahrzeug befestigen.

4. Sicherheitsketten über Kreuz anbringen.

5. Abreißkette am Fahrzeug anbringen.

6. Anhängerleuchten prüfen.

1/2” NPT ENGINE

OIL DRAIN

1/2” NPT ENGINE

COOLANT DRAIN

ULTRA LOW

SULFUR

FUEL ONLY

DANGER

GEFAHR

PELIGRO

DANGER

Lock doors. Access can cause electric shock or injury.

Türen schließen. Zugang kann zu Stromschlag oder Verletzung führen.

Trabe las puertas. El acceso puede causar descargas eléctricas o lesiones.

Verrouiller les portes. L’accès peut entraîner une électrocution ou des blessures.

DANGER

GEFAHR

PELIGRO

DANGER

Lock doors. Access can cause electric shock or injury.

Türen schließen. Zugang kann zu Stromschlag oder Verletzung führen.

Trabe las puertas. El acceso puede causar descargas eléctricas o lesiones.

Verrouiller les portes. L’accès peut entraîner une électrocution ou des blessures.

006239

8 Owner’s Manual for Mobile Generator

Figure 1-2. Left Side Interior Decals

WARNUNG

AVERTISSEMENT

WARNING

ADVERTENCIA

WARNING

ADVERTENCIA

AVERTISSEMENT

WARNUNG

FUEL

RETURN

Operator’s manual must be stored on machine. Replacement operator’s manual can be ordered through your local Magnum distributor.

Das Benutzerhandbuch muss an der Maschine aufbewahrt werden. Zur Bestellung von Ersatzhandbüchern wenden Sie sich bitte an Ihren Magnum-Händler.

El manual del operador debe guardarse en la máquina.

Puede solicitar un manual del operador de reemplazo a través de su distribuidor local de Magnum.

Ranger le manuel de l’utilisateur avec l’appareil. Un manuel de rechange peut être commandé auprès de votre distributeur Magnum local.

Located behind door, on manual holder

WARNING

Never change switch position with engine running. Results in damage to machine.

Niemals schlter unstellen wenn motor läuft.

Verursacht beschädigung des gerätes.

Nunca cambie la posicion del interruptor al estar marchando el motor. Ya que esto podria conducir a daños en el equipo.

Ne jamais changer la position de l’interrupt-eur pendant que le moteur est en marche. Il pourrait en resulter risque de dommages a la machine.

ADVERTENCIA

AVERTISSEMENT

WARNUNG

DANGER

GEFAHR

PELIGRO

DANGER

006240

Owner’s Manual for Mobile Generator 9

Figure 1-3. Right Side Interior Decals

WARNING

ADVERTENCIA

AVERTISSEMENT

WARNUNG

Generateur puet demarrer automatiquement resultant en des accidents de personne. Deconnecter batterie avant tout entretien.

Generator can automatically start which can cause serious injury.

Disconnect battery before servicing.

Aggregat kann automatisch starten und körperliche verletzung verursachen. Vor servicearbeit batterie abklemmen.

Generador puede arrancar automaticamente y causar lesiones personales. Desconecte la bateria antes de prestar servicio.

WARNING

AVERTISSEMENT

WARNUNG

ADVERTENCIA

FUEL

PICKUP

WARNUNG

AVERTISSEMENT

WARNING

ADVERTENCIA

Located on fuel tank

Located near battery

006241

10 Owner’s Manual for Mobile Generator

Figure 1-4. Control Panel Decals

La génératrice peut démarrer automatiquement, ce qui peut entraîner des blessures graves. Débrancher la batterie avant de faire l’entretien.

Generator can automatically start which can cause serious injury.

Disconnect battery before servicing.

Der Generator kann automatisch anspringen und schwere Verletzungen verursachen. Vor der Instandsetzung die Batterieverbindungen lösen.

El generador puede arrancar automáticamente, lo que puede causar graves lesiones. Desconecte la batería antes de realizar el servicio técnico.

WARNING

AVERTISSEMENT

ADVERTENCIA

WARNUNG

CAUTION

120V GFCI outlet not for use when generator is operated at 480 volts without buck transformer.

20A 20A50A50A50A

CAUTION

120V GFCI outlet not for use when generator is operated at 480 volts without buck transformer.

HINWEIS • AVISO • AVIS

This machine is equipped with an

EMISSIONS CONTROL DEVICE.

Read the operator manuals for special operating information.

Diese Maschine ist mit einer Einrichtung zur EMISSIONSBEGRENZUNG AUSGESTATT ET. Spezielle Anleitungen zur Bedienung finden Sie in den Bedienungsanleitungen.

Esta máquina está equipada DISPOSITIVO DE CONTROL con un DE EMISIONES. Lea los manuales del operador para información especial sobre funcionamiento.

Cet appareil est équipé d’un DISPOSITIFDE LUTTE CONTRE LES ÉMISSION. Lire les manuels de l’opérateur pour des informations d’utilisation spéciales.

AUTO

EXHAUST

FILTER

CLEAN

READ MANUAL

BEFORE DISABLING

EXHAUST FILTER CLEANING

DISABLED

MANUAL

REGENERATION

ON / AUTO

ON / FORCED

Hazardous voltages present inside control box. Lockout/ tagout electrical power before servicing unit.

Do not use 120/240V twist lock convenience outlets when voltage is set to 120/240V AC delta. Equipment damage or personal injury may result.

WARNING

WARNUNG

AVERTISSEMENT

ADVERTENCIA

N’utilisez pas les prises de courant de service verrouillage par rotation de 120/240V quand a tension est configurée à 120/240V AC delta. l peut en résulter des dommages matériels ou es accidents corporels.

No usar conectores con cuarto de giro de 120/240V cuando el voltaje tenga una conexión delta de ca de 120/240V. Puede ocasionar daño al equipo o lesiones a la persona.

Die 120/240V-drehsperrsteckdosen nicht benutzen, wenn die spannung auf 120/240V AC delta eingestellt ist. Dies kann zu beschädigungen am gerät oder körperverletzung führen.

BATTERY

CHARGER

FAN

CLUTCH

Optional 4th Position on Voltage Selector Switch

T1 L1

T4 T7

T10 N

T2

L2

T8 T5 T9

T6

T3 L3

T11T12

L-N

L-L

L1 - L2 = 480V L1 - N = 277V L2 - L3 = 480V L2 - N = 277V L3 - L1 = 480V L3 - N = 277V N =

T4

T7

T10

T1

L1

L2T8

T2T9

T3

T6 T11

L3

T5T12 N

L-N

L-L

L1 - L2 = 208V L1 - N = 120V L2 - L3 = 208V L2 - N = 120V L3 - L1 = 208V L3 - N = 120V N =

T1

L1

T4 T7

T10 T2 L2T8 T5

T9 T6

T3

L3 T11

T12

L-LN

L-N

L-N

T4 T1

T6 T2

T12 T8 T5T3

T10 T7 T11T9L3

N L1

120V120V

240V

L1 - L3 = 240V L2 - N = ------- L1 - N = 120V L3 - N = 120V

Improper connection of generator to a building’s electrical system can allow electrical current from the generator to backfeed into utility lines. This may result in electrocution of utility workers, fire or explosion. Connections to a building’s electrical system must be made by a qualified electrician and comply with all applicable laws and electrical codes.

TERMINAL CONNECTIONS / KLEMMENBELEGUNG / CONEXIONES DE TERMINALES / BRANCHEMENTS AU TERMINAL

Der unsachgemäße Anschluss eines Generators an das Stromnetz eines Gebäudes kann eine Rückführung des elektrischen Stroms vom Generator in die Stromleitungen verursachen. Dies kann u.

U. zu tödlichem Stromschlag bei EVU-Mitarbeitern, Brand oder Explosion führen. Anschlüsse an das Gebäudestromnetz müssen von einem Elektriker vorgenommen werden und es müssen dabei alle einschlägigen Gesetze und elektrischen Vorschriften eingehalten werden.

La conexión inadecuada del generador al sistema eléctrico de un edificio puede hacer que la corriente eléctrica del generador se retroalimente en las líneas de servicios públicos. Esto puede provocar la electrocución de los trabajadores de servicios públicos, incendios o explosiones. Las conexiones al sistema eléctrico de un edificio deben ser realizadas por un electricista calificado, y cumplir con todas las leyes y todos los códigos de electricidad aplicables.

Le raccordement inadéquat de la génératrice au système électrique d’un immeuble peut permettre au courant électrique produit par la génératrice de refouler dans le réseau public. Les ouvriers de la compagnie d’électricité pourraient subir une électrocution, et un feu ou une explosion pourraient survenir. Le raccordement au système électrique d’un immeuble doit être confié à un électricien compétent et respecter l’ensemble des lois et codes en vigueur en matière d’électricité.

DANGER

GEFAHR

PELIGRO

DANGER

L1 - L2 = 240V L1 - N = 120V L2 - L3 = 240V L2 - N = 208V L3 - L1 = 240V L3 - N = 120V N =

120/

240V 3PH

277/ 480V

120/ 208V

120/ 240V

1PH

120/240V 3-PHASE

120/ 240 V

3Ø

277/ 480 V

120/ 208 V

120/ 240 V

1Ø

277/480V 3-PHASE 120/208V 3-PHASE

120/240V 1-PHASE

277/480 3Ø

120/208 3Ø 120/240

1Ø 277/480

3Ø

120/208 3Ø 120/240

1Ø

277/480 3Ø

120/208 3Ø 120/240

1Ø

Located on front of lug box door

Located on back of lug box door

Located on control box

ENGINE BLOCK

HEATER

FUEL

HEATER

L1 Black L2 Red L3 Blue N White G Green

Located behind control panel

Located behind control panel

StarterFan Clutch

Heated Fuel Filter

Optional Equipment

Terminal Block - TB1

FU

S W

FU

SE

D

BA

TT

ER

Y

Fuse Block

20A

15A

20A

Main

Heated Fuel Filter

Fuel/ Crank

Relays

Electrical Components

Located behind control panel

PRESTART START

Located behind control panel

Located on gen box next to phase switch

(if equipped)

Located on back of lug box door

600 V

ONLY

480 V 208 V 240 V

TERMINAL CONNECTIONS / KLEMMENBELEGUNG / CONEXIONES DE TERMINALES / BRANCHEMENTS AU TERMINAL

Never change switch position with engine running.

Results in damage to machine.

Bei laufendem Motor darf die Schalterstellung nicht verändert werden. Dies führt zur Beschädigung der Maschine.

Nunca cambie la posición del interruptor con el motor en funcionamiento. Puede causar daños a la máquina.

Ne jamais changer la position du commutateur lorsque le moteur fonctionne. Vous pourriez endommager l’appareil.

600 V

ONLY

480 V 208 V 240 V

L-L L-N Configuration

600 348 3 �

480 277 3 �

208 120 3 �

240 120 1 �

Main Voltage Selector Switch

600V Selector Switch

Voltage Selections

600 V

ONLY

480 V 208 V 240 V

600 V

ONLY

480 V 208 V 240 V

600 V

ONLY

480 V 208 V 240 V10000035179

Control Panel Light

ENGINE SPEED

RUN

IDLE

ENGINE SPEED

RUN

IDLE

006242b

Owner’s Manual for Mobile Generator 11

Section 2: General Information

Specifications Description Unit of Measure MDG75DF4 MDG100DF4

Engine

EPA Tier — 4 4

Fuel Consumption—100% prime gph (Lph) 4.85 (18.39) 6.01 (22.72)

Fuel Consumption—75% prime gph (Lph) 3.74 (14.18) 4.51 (17.07)

Fuel Consumption—50% prime gph (Lph) 2.63 (9.95) 3.17 (12.02)

DEF Consumption—100% prime gph (Lph) 0.21 (0.79) 0.26 (0.98)

DEF Consumption—75% prime gph (Lph) 0.16 (0.60) 0.19 (0.73)

DEF Consumption—50% prime gph (Lph) 0.12 (0.45) 0.14 (0.52)

Battery—Group Number — 31 31

Battery—Voltage VDC 12 12

Battery—Rating CCA 1,000 1,000

Generator

Frequency Hz 60 60

Power Output:

3Ø Standby kW (kVA) 68 (85) 85 (106)

480V A 102 128

208V A 236 295

3Ø Prime kW (kVA) 60 (75) 80 (100)

480V A 90 120

208V A 208 278

1Ø Standby kW (kVA) 55 (55) 78 (78)

240V A 229 325

1Ø Prime kW (kVA) 55 (55) 78 (78)

240V A 229 325

Weights

Dry—Skid Mounted lb (kg) 3,830 (1,740) 3,980 (1,805)

Operating—Skid Mounted lb (kg) 4,790 (2,170) 4,530 (2,055)

Dry —Trailer Mounted lb (kg) 4,440 (2,014) 4,680 (2,122)

Operating—Trailer Mounted lb (kg) 5,490 (2,490) 5,640 (2,558)

Capacities

Fuel Tank—Total gal (L) 165.00 (624.6) 165.00 (624.6)

Fuel Tank—Usable gal (L) 146.00 (552.7) 146.00 (552.7)

DEF Tank—Total gal (L) 11.6 (41.6) 11.6 (41.6)

DEF Tank—Usable gal (L) 9.00 (34.1) 9.00 (34.1)

Coolant—Including Engine gal (L) 5.5 (21) 5.5 (21)

Oil—Including Filter gal (L) 3.92 (15.00) 3.92 (15.00)

12 Owner’s Manual for Mobile Generator

General Information

Unit Dimensions

Figure 2-1. Unit Dimensions

Maximum Run Time

24 Hour Tank hr 30 24

AC Distribution

Circuit Breaker Size A 300 400

Trailer

Hitch—Standard — 3 in. ring 3 in. ring

Maximum Tire Pressure psi (kPA) 65 (448) 65 (448)

Specifications are subject to change without notice.

Description Unit of Measure MDG75DF4 MDG100DF4

A B C Skid Mounted 40 in (1.02 m) 62 in (1.57 m) 119 in (3.02 m) Trailer Mounted 69 in (1.75 m) 80 in (2.03 m) 170 in (4.32 m)

006227

CA

B

CA

B

Owner’s Manual for Mobile Generator 13

Component Locations

Interior and Exterior

Figure 2-2. Unit Main Components

A Selective catalytic reduction (SCR) module K Central lift point B Radiator L Alternator C Engine M DEF fill D Air filter N Oil dipstick (behind right-hand lift post) E Generator box O Fuel filter (behind right-hand lift post) F Voltage selector switch P Oil filter (behind right-hand lift post) G Manual holder Q Battery H Generator R Extended run fuel and DEF system (if equipped) I Diesel oxidation catalyst (DOC) S Fuel fill J Diesel exhaust fluid (DEF) tank T Control panel

C

D

F

G

H

I

L

Q

N

O

P

A

B

E

J K M

006228

R

S

T

14 Owner’s Manual for Mobile Generator

Control Panel

Figure 2-3. Control Panel Components

A Genset controller J Paralleling CAN receptacle (2 locations) (if equipped) B Control power switch K Engine block heater plug (if equipped) C 20A circuit breakers L Ground lug D 120V GFCI receptacles M Lug door safety switch E 50A circuit breaker (3 locations) N Terminal lugs F 120/240V twist-lock receptacle (3 locations) O Engine speed (RUN-IDLE) switch G Remote start terminal block P Interior/control panel light switch H Cam lock receptacle (5 locations) (if equipped) Q Control panel light switch I Battery charger plug (if equipped) R Exhaust regeneration switch

S Main circuit breaker

006229b

B

D

G

KLM

A

F

J

N

I

H

D

E

C

C

O

P

Q

R

S

Owner’s Manual for Mobile Generator 15

Genset Controller See Figure 2-4. The genset controller displays real-time operational data, monitors functions of the generator and engine, shuts down the unit for certain fault conditions, displays fault data, and retains up to 250 unit performance events.

The controller is programmable. It can automatically start and stop the genset according to schedule, fault condition, or load demand.

Figure 2-4. Genset Controller—Deep Sea® Model DSE7310 MKII

A Navigation buttons J Positive air shutoff (PAS) valve test switch LED (if equipped)

B Screen K PAS valve test switch (if equipped) C Indicator LED (4 locations) L MANUAL Mode LED D Transfer to Generator button M MANUAL Mode button E Generator Available LED N Engine STOP/RESET Mode button F Engine START button O Engine STOP/RESET Mode LED G Alarm Mute and Lamp Test button P Open Generator button H AUTO Mode LED Q Open Generator LED I AUTO Mode button R RS232 serial port (not shown—controller backside)

010417

D

F

GI

N

P

A B C

M K HL

O

E

Q

J

R

16 Owner’s Manual for Mobile Generator

(A) Navigation Buttons See Figure 2-5. Used to navigate the operator pages.

Figure 2-5. Navigation Buttons

Navigate the operator pages as follows.

(B) Controller Screen The controller screen displays various operational data for unit monitoring, diagnosing, and troubleshooting. See Operator Pages for more information.

(C) Indicator LEDs See Figure 2-6. Each LED indicates a condition that impedes normal unit function.

Figure 2-6. Indicator LEDs

If an indicator LED is illuminated, resolve the condition to restore normal unit function, as described in table below.

NOTE: When a condition is resolved, the corresponding indicator LED switches off.

NOTE: If unable to resolve a condition as recommended, contact a GMASD.

(D) Transfer to Generator Button Only applies to MANUAL mode.

Controls operation of generator load switch, when the generator is available.

NOTE: In units equipped with a manual breaker, this function is not available.

Status is indicated by the Close Generator LED.

(E) Close Generator LED

• When illuminated, cam locks and lugs are enabled.

• When not illuminated, cam locks and lugs are disabled.

(F) Engine Start Button When STOP/RESET mode is active, the Engine Start button switches on the engine ECU but does not start the engine. Uses in this context are to check status of the CAN communication and to prime the engine.

When MANUAL mode is active, the Engine Start button starts the generator.

NOTE: In AUTO or STOP mode, the Engine Start button activates the ECU.

(G) Alarm Mute and Lamp Test Button Stops the audible alarm and illuminates functional controller LEDs.

To test the LEDs, press and hold button. All LEDs illuminate. When button is released, the LEDs switch off.

NOTE: If an LED does not illuminate when button is pushed, the LED is not functioning.

(H) AUTO Mode LED

• When illuminated, AUTO mode is active.

• When not illuminated, AUTO mode is not active.

(I) AUTO Mode Button Switches the mode to AUTO. See Controller Modes for important guidelines.

Status is indicated by the AUTO Mode LED.

(J) PAS valve test switch LED (if equipped) When illuminated, PAS test is in progress.

► View next ◄ View previous ▲ Scroll up current ▼ Scroll down current Select highlighted item

A Low Load indicator LED.

• Indicates genset has operated at less than

30% capacity for more than 15 minutes.

• Resolve by increasing electrical load. If unable to operate genset at more than 30% load, use a smaller generator.

B Lug Door Open indicator LED.

• Indicates lug-box door is open.

• Resolve by closing lug-box door. If condition remains unresolved, inspect lug-box door safety switch for proper operation.

010418

010419

A

B

C

D

C Emergency Stop indicator LED.

• Indicates Emergency Stop switch is active

(pushed in).

• Resolve by deactivating (pulling out)

Emergency Stop switch.

D Shutdown indicator LED.

• Indicates a shutdown alarm is present.

• Resolve by resolving shutdown condition.

Owner’s Manual for Mobile Generator 17

(K) PAS valve test switch (if equipped) When PAS test is active, the PAS is cycled to verify function.

(L) MANUAL Mode LED

• When illuminated, MANUAL mode is active.

• When not illuminated, MANUAL mode is not active.

(M) MANUAL Mode Button Switches the mode to MANUAL. See Controller Modes for important guidelines.

Status is indicated by the MANUAL Mode LED.

(N) Engine STOP/RESET Mode Button Switches the mode to STOP. See Controller Modes for important guidelines.

Status is indicated by the STOP/RESET Mode LED.

(O) Engine STOP/RESET Mode LED

• When illuminated, STOP mode is active.

• When not illuminated, STOP mode is not active.

(P) Open Generator Button The Open Generator button is only active in the Manual Mode and allows the operator to open the generator load switch when a motorized breaker is used. Pressing the Open Generator button when the Generator is on load, the generator load switch is opened.

NOTE: In units equipped with a manual breaker, either limited or no function is available.

Status is indicated by the Open Generator LED.

(Q) Open Generator LED

• When illuminated, cam locks and lugs are disabled.

• When not illuminated, cam locks and lugs are enabled.

Controller Modes

MANUAL Mode MANUAL mode is distinguished by full operator control of unit start-up and shut-down functions, and by full operator control of generator load and unload functions.

AUTO Mode AUTO mode is distinguished by automation of unit start-up and shut-down functions, and by automation of generator load and unload functions.

AUTO mode utilizes the remote start connections. For remote starting procedures, see Section 3, Operation.

AUTO mode utilizes a programmed schedule, which can be modified.

NOTE: To modify the AUTO mode programmed schedule, use the Deep Sea Configuration Suite software.

STOP/RESET Mode STOP/RESET mode is distinguished by the following:

• Unloads the generator.

• Clears active alarms—if alarm conditions have been resolved.

• Shuts down the unit.

• Deactivates the Engine Start button.

• Stops all AUTO mode automation (if applicable).

• Controller power remains ON.

Switching Mode

1. Verify controller is ON.

NOTE: The engine can be running but it is not required.

2. Stop drawing power from the unit: Stop using equipment plugged into receptacles, cam locks, and anything connected to the lugs.

3. See Figure 2-4. Press the desired Mode button.

The mode immediately changes.

Operator Pages Operator pages display various data for unit monitoring, diagnosing, and troubleshooting. The pages are:

• Status page

• Engine page

• Generator page

• Alarm page

• ECU DTC page

• Event Log page

• Serial Port page

• Program File Information page

• About page

NOTE: Operator pages are available after normal unit start-up.

NOTE: Operator pages are view-only. No settings can be added, modified, or deleted.

Generator Page

Figure 2-7. Generator Page 010422

18 Owner’s Manual for Mobile Generator

The Generator page displays the following generator data, in real time (press ▲ or ▼ to scroll).

• Voltage (ph-N)

• Voltage (ph-ph)

• Frequency

• Current (A)

• Load ph-N (kW)

• Total load (kW)

• Load ph-N (kVA)

• Total load (kVA)

• Single phase power factors

• Power factor average

• Load ph-N (kvar)

• Total load (kvar)

• Accumulated load (kWh, kVAh, kvarh)

• Loading scheme

• Phase rotation

• Nominal

• Active configuration

NOTE: The list above varies, according to generator make, model, and features.

NOTE: As possible, distribute electrical loads equally among generator lines. Minor load imbalances (10% or less) usually do not cause problems. When loading generator, observe the load (amperage) on each line.

Alarms Page

Figure 2-8. Alarm Page

The Alarms page displays active warnings and active alarms, including engine DTCs.

ECU DTC Page

Figure 2-9. ECU DTC Page—Current DTCs

The ECU Current DTC page displays active ECU DTCs.

Press ► to view previous ECU DTCs.

NOTE: See engine manual for information on ECU DTCs.

NOTE: All DTCs display on the ECU DTC page. Some DTCs may also display in the Event Log, with similar descriptions as those displayed on the ECU DTC page.

Event Log Page

Figure 2-10. Event Log Page

The Event Log page displays current and previous alarms.

• Event Log capacity is 250 alarm events. After 250 events are logged, each new event overwrites the oldest.

• Only alarms are logged.

• Newest event displays at top of log; oldest at bottom.

010423

010424

010425

Owner’s Manual for Mobile Generator 19

Serial Port Page The Serial Port page displays information about the RS232 serial port, which enables data transfers. If an external modem is connected to the serial port, modem information also displays.

NOTE: The Serial Port page display may vary, in accordance with controller configuration.

See Figure 2-11. If a modem is connected to the controller, Modem displays, as illustrated.

Figure 2-11. Serial Port Page. If modem is not connected, RS232 displays in place of Modem.

See Figure 2-12. When the controller can accept a data transfer, Modem Ready displays, as illustrated.

Figure 2-12. Serial Port Page—Modem Ready

Program File Information Page

Figure 2-13. Program File Information Page

The Program File Information page displays the following controller information.

• Controller model unit

• Program file name

• Program PN

• Program version

About Page

Figure 2-14. About Page

The About page displays various general information about the unit and controller, as illustrated.

Maintenance Alarms Maintenance alarms indicate a regular-maintenance service interval is expired. To resolve the condition, perform the indicated service, then re-set the corresponding service interval.

To re-set a service interval:

1. Display the Engine page.

2. Scroll (▲ or ▼) until the appropriate service inter-val is highlighted.

NOTE: The expired interval displays on the Alarm page.

3. Press and hold the Engine STOP/RESET Mode button until ###* hr service changes to 0 hr service.

*A number displays. The value varies according to what service interval is highlighted.

010426

010427

010428

010429

20 Owner’s Manual for Mobile Generator

Unit and Serial Number Locations See Figure 2-15 to locate the unit ID tag (A) and vehicle identification number (VIN) tag (B). Important information such as the unit model number, serial number, VIN, and tire loading information are listed on these tags. Record the information from these tags in the event the tags are lost or damaged. This information may be needed when ordering parts or requesting assistance.

Figure 2-15. Unit and Serial Number Locations

Altitude and Temperature Limitations All units are subject to derating for altitude and temperature. Derating reduces the available power for operating tools and accessories connected to the outlets.

The unit provides full prime power up to an altitude of 13,100 ft (3,993 m). The maximum air temperature at which the unit can provide full prime power is defined in the table below. If the unit is operated beyond this limit at full power, the coolant temperature will exceed the maximum allowable limit of 235 °F (113 °C) and cause the engine to shut down.

Diesel Exhaust Fluid (DEF) NOTE: Unit does not ship from factory with DEF in tank.

DEF Specification

Diesel exhaust fluid (DEF) is a high purity liquid that is injected into the exhaust system of SCR engines.

Maintaining the purity of DEF is important to avoiding malfunctions in the SCR system. Engines requiring DEF shall use a quality product that meets the requirements for Aqueous Urea Solution 32 (AUS 32) according to ISO 22241-1. The use of John Deere DEF is recommended.

If John Deere DEF is not available, use DEF certified by the American Petroleum Institute (API) Diesel Exhaust Fluid Certification Program, or by the AdBlue™ Diesel Exhaust Fluid Certification program. Look for the API certification symbol or the AdBlue name on the container.

NOTE: Do not create DEF by mixing agricultural grade urea with water. Do not use additives, as this can damage the after treatment system.

DEF Warning DEF can be corrosive to material such as steel, iron, zinc, nickel, copper, aluminum, and magnesium. The recommended material for transport and storage of DEF is made of polyethylene, polypropylene, or stainless steel. These are not all-inclusive lists. For additional information, see ISO 22241 or contact a DEF supplier.

Model Altitude Limit: ft (m) Air Temp.

Limit: °F (°C)Prime Standby

MDG75 13,100 (3,993) 10,800 (3,292) 120 (49)

MDG100 13,100 (3,993) 10,800 (3,292) 120 (49)

006230

A

B

(000337)

CAUTION

Equipment damage. Do not alter DEF. Use approved DEF only. Failure to do so could cause equipment damage.

Owner’s Manual for Mobile Generator 21

DEF Storage Guidelines

NOTE: Reference the Materials Safety Data Sheet (MSDS) for additional information.

DEF freezes at temperatures below 12°F (-11°C). Do not use additives to reduce the freezing temperature.

Additives currently available are more corrosive than DEF, and will cause component and system degradation and negatively impact reliability. For more information, see the operator manual, or contact a DEF supplier.

DEF quality degrades rapidly at temperatures above 140°F (60°C). To maintain emissions compliance, the urea concentration must remain between 31.8–33.2%.

Ideal conditions for storage of DEF are:

• Store at temperatures between 23–86°F (-5–30°C)

• Store in sealed dedicated containers to avoid contamination and evaporation

Under these conditions, DEF is expected to remain usable for a minimum of 18 months. Storing DEF at higher temperatures can reduce its useful life by approximately six months for every 9°F (5°C) above 86°F (30°C). Long-term storage in the DEF tank (over 12 months) is not recommended. If long-term storage is necessary, test DEF prior to operating engine. See Testing DEF.

DEF Tank Refilling

IMPORTANT NOTE: If DEF is filled into engine fuel tank or other fluid compartment, do not operate engine until system is properly purged of DEF.

Contact your John Deere dealer immediately to determine how to clean and purge the system.

NOTE: Use only distilled water to rinse components that are used to deliver DEF. Tap water can contaminate DEF.

If distilled water is not available, rinse with clean tap water, then thoroughly rinse with ample amounts of DEF.

Reasonable care should be taken when refilling the DEF tank. Verify the DEF tank cap area is free of debris before removing the cap. Wipe clean with a lint free cloth to remove debris from tank cap. Seal DEF containers between use to prevent contamination and evaporation.

Avoid splashing DEF, and do not allow DEF to come into contact with skin, eyes, or mouth.

DEF can be corrosive to materials such as steel, iron, zinc, nickel, copper, aluminum, and magnesium. Use suitable containers to transport and store DEF.

Containers made of polyethylene, polypropylene, or stainless steel are recommended.

NOTE: Keep anything used to store or dispense DEF clean of dirt and dust. Wash and rinse containers or funnels thoroughly with distilled water to remove contaminants.

If an unapproved fluid, such as diesel fluid or coolant is added to the DEF tank, contact your John Deere dealer immediately to determine how to clean and purge the system.

If water has been added to the DEF tank, a tank cleaning is necessary. After refilling the tank, check the DEF concentration. See Testing DEF. The operator must maintain appropriate DEF levels at all times. Check the DEF level daily and refill the tank as needed. The filling port is identified by a blue colored cap embossed with the DEF symbol.

WARNING

Risk of poisoning. Do not ingest diesel exhaust fluid.

Seek medical attention immediately if consumed.

Failure to do so could result in serious injury.

(000334)

WARNING

Personal injury. Do not inhale diesel exhaust fluid fumes.

If breathing becomes difficult, move to an area with fresh air and seek medical attention immediately. Failure to do so could result in serious injury.

(000335a)

WARNING

Personal injury. Avoid contact with eyes. Flush eyes thoroughly with water and seek medical attention immediately. Failure to do so could result in serious injury. (000336)

WARNING

Personal injury. Avoid prolonged contact with skin. Wash skin thoroughly with soap and water. Remove contaminated clothing and wash before reuse. Seek medical attention if skin becomes irritated. Failure to do so could result in personal injury. (000338a)

CAUTION

Equipment Damage. Immediately clean any surfaces with water that come in contact with diesel exhaust fluid.