Attachment 1_PD-MSGL-001 Rev A 9 APRIL 09 FINAL.doc

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Indefinite Delivery Indefinite Quantity Contract Award for Multi-Shot Grenade Launcher Weapon Systems
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M6785409R1002
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M67854-09-R-1002

Attachment 1

Purchase Description PD-MSGL-001 Rev: A

9 April 2009

PURCHASE DESCRIPTION

FOR THE

MULTI-SHOT GRENADE LAUNCHER

1. SCOPE

1.1 Scope. This Purchase Description (PD) establishes the performance parameters and characteristics for the Multi-Shot Grenade Launcher (MSGL). The MSGL is a short-range, man-portable, one round per trigger pull, anti-personnel, anti-material, weapon system that enables a Marine to suppress or neutralize a variety of ground targets utilizing 40mm low-velocity grenade ammunition. The MSGL consists of the weapon, sling, sighting system, cleaning kit, operator’s manual, and packaging.

2. APPLICABLE DOCUMENTS

2.1 General. The documents listed in this section are specified in this PD. This section does not include documents cited in other sections of this PD, or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in the PD, whether or not they are listed here.

2.2 Government documents.

2.2.1 Specifications, Standards, and Handbooks. The following specifications, standards, and handbooks, of the exact revision listed below, form a part of this document to the extent specified herein.

DEPARTMENT OF DEFENSE SPECIFICATIONS

MIL-L-45935A

Launcher, Grenade, 40mm: Detachable, M203

MIL-PRF-14107D

Lubricating Oil, Weapons, Low Temperature

MIL-PRF-63460D

Lubricant, Cleaner and Preservative for Weapons and Weapons Systems

DEPARTMENT OF DEFENSE STANDARDS

MIL-HDBK-759C

Human Engineering Design Guidelines

MIL-STD-810G

Environmental Engineering Considerations and

Laboratory Tests

MIL-STD-882D

System Safety

MIL-STD-1913

Dimensioning of Accessory Mounting Rail For Small Arms Weapons

(Copies of these documents are available online at http://assist.daps.dla.mil/quicksearch/ or www.dodssp.daps.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.)

U.S. ARMY TEST OPERATIONS PROCEDURES

TOP 3-2-045

U.S. Army Test & Evaluation Command Test

Operating Procedures for Automatic Weapons, Machine Guns and Hand-Held Shoulder Weapons

TOP 3-2-030

U.S. Army Test & Evaluation Command Test

Operating Procedures for Grenade Launchers

(Copies of this document are available from the US Army Aberdeen Proving Ground (STEAP-MT-M), Aberdeen Proving Ground, MD 21005.)

2.2.2 Other Government documents, drawings, and publications. The following Government documents, drawings, and publications of the exact revision listed below form a part of this document to the extent specified herein.

FM 3-22.31

40mm Grenade Launcher, M203

(Copies of other government documents, drawings, and publications can be obtained from the procuring activity.)

2.3 Order of precedence. In the event of a conflict between the text of this PD and the references cited herein, this PD takes precedence. Nothing in this document, however, supersedes applicable laws and regulations. The order of precedence for documents related to this procurement is:

1. The procurement contract.

2. The requirements contained in this PD.

3. The requirements contained in documents referenced in this PD.

3. REQUIREMENTS

3.1 Performance Characteristics.

3.1.1 Weight. The MSGL shall weigh less than 16 pounds unloaded (Threshold). The MSGL should weigh less than 8 pounds unloaded (Objective).

3.1.2 Length. The MSGL shall measure less than 41 inches in length (Threshold). The MSGL should measure less than 33 inches in length with buttstock collapsed, if applicable (Objective).

3.1.3 Rate-of-Fire. The MSGL, for one full load of ammunition, shall be capable of firing at a minimum rate of one round per second (Threshold). The MSGL, for one full load of ammunition, should be capable of firing at a minimum rate of two rounds per second (Objective).

3.1.4 Ammunition Capacity. The MSGL shall carry four rounds of 40mm low-velocity grenade ammunition in a ready-to-fire condition (Threshold). The MSGL should carry six rounds of 40mm low-velocity grenade ammunition in a ready-to-fire condition (Objective).

3.1.5 Buttstock. The MSGL buttstock shall accommodate the 5th to 95th % Marine in accordance with MIL-HDBK-759C while wearing the current combat protective equipment to include helmet, body armor (modular tactical vest), protective eyewear, and a load-bearing harness with fighting load. The stock shall be rugged enough to withstand the rigors of individual movement techniques (Threshold = Objective).

3.1.6 Batteries. The MSGL shall utilize standard batteries that are currently in the Marine Corps inventory (if applicable) (Threshold). The MSGL should not require the use of batteries (Objective).

3.1.7 Employment. The MSGL shall be employable from the standing, kneeling, sitting and prone positions by an operator wearing the fighting load (see 6.1.3) (Threshold = Objective).

3.1.8 Visual Detection. All MSGL external surfaces shall have a dull, low-reflective finish (to include pins, bolts, sight posts, etc.). The external color of the MSGL shall be consistent with current camouflage colors and patterns (Threshold = Objective).

3.1.9 Hazardous/Radioactive Materials. The MSGL should not contain hazardous or radioactive materials (Threshold = Objective).

3.1.10 Loading/Unloading. The MSGL should not require the use of any tools or equipment to load and unload ammunition (Threshold = Objective).

3.2 Interface Requirements.

3.2.1 Ammunition Compatibility. The MSGL shall be capable of firing, without altering the ammunition, all standard 40mm low-velocity DODIC ammunition, such as: (Threshold = Objective):

BA07

Foam Rubber Baton (Non-Lethal)

BA08

Rubber Ball (Non-Lethal)

BA09

Wood Baton (Non-Lethal)

B567 CS, M651E1 (Tear Gas)

B546 High Explosive Dual-Purpose (HEDP), M433

B519 Target Practice, M781

B577 Target Practice, M407A1

B504 Green Star Parachute, M661

B505 Red Star Parachute, M662

B506 Red Smoke Ground Marker, M713

B508 Green Smoke Ground Marker, M715

B509 Yellow Smoke Ground Marker, M716

B534 Multiple Projectile, M576

B535 White Star Parachute, M583A1

3.2.2 Ammunition Mixture. The MSGL shall be capable of being loaded and fired with any mix of standard 40mm low-velocity grenade ammunition without changing the configuration of the weapon or the ammunition (Threshold = Objective).

3.2.3 Rails. The MSGL shall be capable of mounting all day/night optics and aiming devices utilizing integrated MIL-STD-1913 rails. The rail shall be one continuous part at the 12 o’clock position and be present at the 3, 6, and 9 positions as well (Threshold = Objective).

3.2.4 Accuracy. The MSGL as a delivered system shall provide user accuracy greater than the M203 using a leaf sight (Threshold) as defined in MIL-L-45935A. The MSGL should provide user accuracy greater than the M203 using a quadrant sight (Objective) as defined in MIL-L-45935A.

3.2.5 Passive Sighting System. The MSGL shall be delivered with an aiming system that meets all requirements herein and operates with current night vision equipment (i.e. AN/PVS-14) (Threshold = Objective).

3.2.6 Sling. The MSGL shall be equipped with an adjustable sling. The sling shall be attached in such a manner that it will not interfere with the operation of the weapon nor require adjustment when readying to fire. The sling shall allow the Marine to carry the weapon slung on one shoulder or diagonally across his back while wearing combat equipment (Threshold = Objective).

3.3 Reliability and Availability.

3.3.1 Class I Reliability. The MSGL shall have a Mean Rounds Between Failure (MRBF) of 500 at an 80% confidence level for Class I failures at(see 6.1.2) (Objective).

3.3.2 Class II & III Reliability. The MSGL shall have a Mean Rounds Between Failure (MRBF) of 1333 at an 80% confidence level for Class II and III failures (see 6.1.2) combined (Threshold).

3.3.3 Weapon Orientation. The MSGL shall reliably function (see 6.1.4) when it is fired top-up, top-down, right side up, left side up, 80° muzzle elevation, and 80° muzzle depression (Threshold = Objective).

3.4 Maintainability.

3.4.1 Cleaning Kit. The MSGL shall have a cleaning kit that contains the basic tools and materials necessary to facilitate operator’s maintenance of the weapon (Threshold = Objective).

3.4.2 Cleaning Materials. The MSGL shall be capable of being cleaned and lubricated with the following U.S. Government standard weapons cleaners and lubricants without adverse effects to the weapon (Threshold = Objective):

MIL-PRF-14107D

Lubricating Oil, Weapons, Low Temperature

MIL-PRF-63460D

Lubricant, Cleaner and Preservative for Weapons and Weapons Systems

3.4.3 Interchangeability. All replaceable parts of the MSGL shall be interchangeable without the need for hand or machine fitting (Threshold = Objective).

3.5 Environmental Conditions.

3.5.1 Shock / Vibration. The MSGL shall be able to withstand the shock from a user performing individual movement techniques in combat, and the vibrations of being transported in standard military aircraft and ground vehicles as loose cargo, without degradation of performance (see 6.1.5) (Threshold = Objective).

3.5.2 Unpackaged Drop. The MSGL, with a full load of ammunition, shall continue to safely function after being dropped in any orientation from a 1.7 meter height onto a smooth concrete or steel surface at temperatures ranging from -25º Fahrenheit (F) to 120º F. In addition, when the safety selector is in the “safe” position, the weapon shall not discharge when dropped from this height (Threshold = Objective).

3.5.3 Dust. The MSGL shall continue to operate and safely function after exposure to a dust environment (Threshold = Objective).

3.5.4 Mud. The MSGL shall continue to operate and safely function after exposure to a mud environment (Threshold = Objective).

3.5.5 Temperature Extremes. The MSGL shall safely function through a temperature range of -25º F to 120º F without degradation of performance (Threshold = Objective). The MSGL shall be able to withstand storage temperatures of -60º F to 160º F (Threshold = Objective).

3.5.6 Salt Fog. The MSGL shall continue to operate and safely function after exposure to a salt fog environment (Threshold = Objective).

3.6 Safety.

3.6.1 Safety Selector. The MSGL shall incorporate a safety mechanism operable by the user while in the firing position to prevent accidental discharge. The safety selector, when positioned in the “safe” position, shall prevent the firing of the weapon. The weapon shall not fire when the safety selector is moved from the “safe” position to the “fire” position (Threshold = Objective).

3.6.2 Safe Design. The design of the MSGL shall not present any significant safety risk to the operator or to the environment during the cycle of functioning, transportation, training, storage, maintenance, or disposal (Threshold = Objective).

3.6.3 Pressure Resistance. Each MSGL shall withstand the firing of one Government standard 40mm M781 practice round per chamber for pressure resistance and functioning. There shall be no evidence of damage to the MSGL (Threshold = Objective).

3.7 Human Factors.

3.7.1 Compatible with Combat Clothing. Operation of the MSGL shall be compatible with combat clothing (including Mission Oriented Protective Posture-Level IV (MOPP IV), wet weather and cold weather gear both day and night) and the fighting load. The weapon shall operate safely through a full cycle of operation by an operator wearing NBC gloves, cold weather mittens, or tactical gloves (Threshold = Objective).

3.7.2 Weapon Controls. All controls shall be designed to permit identification and selection by sight and feel during darkness and adverse conditions. Selection between safe and firing modes shall be clear and distinct. The fire mode shall not be easily selected by accident. (Threshold = Objective).

3.7.3 Trigger Pull. The MSGL trigger pull shall not be less than 8 pounds (Threshold = Objective). The MSGL trigger pull shall not be greater than 16 pounds (threshold), 12 pounds (Objective).

4. VERIFICATION

4.1 Methods of Verification (Defined). The following are methods that the Government will use to verify conformance with the requirements of this PD:

4.1.1 Certification. An element of verification that allows the Government to accept a Contractor’s written statement as proof that a particular parameter can be met.

4.1.2 Demonstration. An element of verification that involves the performance of operations at the system/sub-system level and in which visual observations are the primary means of verification. Demonstration is used when quantitative assurance is not required for verification of the requirements.

4.1.3 Inspection. An element of verification that involves visual inspection of equipment and evaluation of drawings and other pertinent design data and processes. Inspection is conducted in order to verify conformance with required physical or material characteristics.

4.1.4 Test. An element of verification that is designed to provide data on functional features and equipment operation in an operational environment under fully controlled and traceable conditions. This data is subsequently used to evaluate quantitative characteristics. Evaluation includes comparison of the demonstrated characteristics with requirements. Tests are conducted when an acceptable level of confidence cannot be established by other methods, or if testing is shown to be the most cost effective method.

4.2 Verification Matrix.

METHOD OF VERIFICATION
CONDUCTED BY

C-Certification I-Inspection

D-Demonstration T-Test G-Government

V-Vendor

PD Requirement
Requirement
PD Verification Para.
Verification Methods
C
D
I
T
3.1.1
Weight
4.3.1

X

3.1.2
Length
4.3.2

X

3.1.3
Rate-of-Fire
4.3.3

X

3.1.4
Ammunition Capacity
4.3.4
X
X
3.1.5
Buttstock
4.3.5

X

3.1.6
Batteries
4.3.6
X
X
3.1.7
Employment
4.3.7

X

X

3.1.8
Visual Detection
4.3.8

X

3.1.9
Hazardous/Radioactive Materials
4.3.9
X
X
X
3.1.10
Loading/Unloading
4.3.10
X
X
3.2.1
Ammunition Compatibility
4.3.11

X

X

3.2.2
Ammunition Mixture
4.3.12
X
X
3.2.3
Rails
4.3.13
X
X
3.2.4
Accuracy
4.3.14

X

3.2.5
Passive Sighting System
4.3.15
X
X
3.2.6
Sling
4.3.16
X
X
3.3.1
Class I Reliability
4.3.17

X

3.3.2
Class II & III Reliability
4.3.18

X

3.3.3
Weapon Orientation

4.3.19

X

3.4.1
Cleaning Kit
4.3.20
X
X
3.4.2
Cleaning Materials
4.3.21
X

X

3.4.3
Interchangeability
4.3.22
X
X
3.5.1
Shock/Vibration
4.3.23

X

3.5.2
Unpackaged Drop
4.3.24

X

3.5.3
Dust
4.3.25

X

3.5.4
Mud
4.3.26

X

3.5.5
Temperature Extremes
4.3.27

X

3.5.6
Salt Fog
4.3.28

X

3.6.1
Safety Selector
4.3.29

X

X

3.6.2
Safe Design
4.3.30
X
X
3.6.3
Pressure Resistance
4.3.31
X

X

3.7.1
Compatible with Combat Clothing
4.3.32

X

3.7.2
Weapon Controls
4.3.33
X
X
3.7.3
Trigger Pull
4.3.34

X

4.3 Verification Details.

4.3.1 Weight. The MSGL will be placed on a digital scale and weighed to the nearest hundredth of a pound .

4.3.2 Length. The MSGL length will be measured to the nearest sixteenth of an inch using a standard tape measure.

4.3.3 Rate-of-Fire. The MSGL will be fired using training rounds. The operator will shoot a full load of ammunition as quickly as possible while aiming at the area target. Total time will be recorded, by a second observer with a stop watch, from the first round fired to the last round fired and the total time will be divided by the number of rounds fired not counting the first round fired.

4.3.4 Ammunition Capacity. The MSGL will be loaded with training rounds to determine the ammunition capacity.

4.3.5 Buttstock. The MSGL will be tested to demonstrate that the buttstock accommodates the Marine while wearing the equipment identified in 3.1.5. Ruggedness will be evaluated as defined in 4.3.20 and 4.3.21.

4.3.6 Batteries. The MSGL will be inspected to determine if batteries are used with the weapon. If batteries are used, they will be inspected to ensure they are military or commercial standard batteries.

4.3.7 Employment. The MSGL will undergo demonstration to verify the ability of the operator to position the weapon properly, easily manipulate all weapon controls, engage targets, and maneuver from the positions listed in 3.1.7 while the operator is wearing the fighting load.

4.3.8 Visual Detection. The MSGL will be visually inspected to verify that all surfaces are dull in finish. The MSGL surfaces will be inspected for coloration consistent with current camouflage patterns and colors.

4.3.9 Hazardous/Radioactive Materials. The MSGL will be inspected to determine if hazardous and/or radioactive materials are used with the weapon by examining the weapon and reading the manual. The vendor will provide a list of materials used in the production of the MSGL.

4.3.10 Loading/Unloading. The MSGL will be loaded and unloaded by hand to demonstrate that it can be loaded and unloaded without the use of any tools or equipment.

4.3.11 Ammunition Compatibility. One full load of each ammunition type listed in 3.2.1 will be shot through the MSGL.

4.3.12 Ammunition Mixture. The MSGL will be fired to demonstrate the ability to load and fire a mix of 40mm ammunition types. The MSGL will be fully loaded with a combination of two different ammunition types and fired. The MSGL will continue this process until all ammunition listed in 3.2.1. has been fired.

4.3.13 Rails. The MSGL will be inspected and demonstrated to verify the presence of rails at the 3, 6, 9 and 12 o’clock positions. Any accessories that come with the MSGL will be attached and checked to verify they do not interfere with weapon operation or remedial action procedures.

4.3.14 Accuracy. The Government will test the accuracy of the MSGL with its supplied aiming system. The MSGL will be fired by trained Marines conducting the standard M203 qualification firing per U.S. Army FM 3-22.31. The same Marines may also fire an M203 with leaf sights and with quadrant sights to establish the threshold and objective baselines.

4.3.15 Passive Sighting System. The MSGL will be fired with the passive sighting system while wearing the PVS-14 night vision device to ensure the sight works with the night vision device.

4.3.16 Sling. The MSGL will be inspected to verify the presence of or provisions for an adjustable sling. The MSGL will be demonstrated to verify that ambidextrous use of the sling is possible. The MSGL will also undergo demonstration to verify that the sling does not interfere with weapon operation when wearing the fighting load in the employment positions identified in section 3.1.7.

4.3.17 Class I Reliability. The MSGL will be evaluated to determine reliability. At a minimum, each type of ammunition listed in 3.2.1 will be fired from each shooting position in multiple orientations. See section 6.1.2.1 for failure classifications. A minimum of 2,000 rounds will be fired through each of 3 MSGLs to calculate Class I reliability at an 80% confidence level.

4.3.18 Class II & III Reliability. The MSGL will be evaluated to determine reliability. At a minimum, each type of ammunition listed in 3.2.1 will be fired from each shooting position in multiple orientations. See section 6.1.2.1 for failure classifications. A minimum of 2,000 rounds will be fired through each of 3 MSGLs to calculate Class II & III reliability at an 80% confidence level.

4.3.19 Weapon Orientation. The MSGL will be tested to verify that it can reliably fire in the orientations listed in 3.3.3.

4.3.20 Cleaning Kit. The MSGL will be inspected to verify the presence of a cleaning kit. The kit will be demonstrated to show its efficacy in cleaning the weapon.

4.3.21 Cleaning Materials. The vendor shall provide certification that the MSGL is compatible with the cleaning materials listed in 3.4.2. The Government will also evaluate the compatibility of the MSGL with these cleaning materials by utilizing these cleaners during test events. Use of these cleaning materials shall not cause adverse effects to the weapons.

4.3.22 Interchangeability. The vendor shall certify to the Government that all replaceable parts of the MSGL are interchangeable without the need for hand or machine fitting. In addition, the Government will disassemble all MSGLs per the manufacturer’s recommended breakdown procedure, mixing parts amongst weapons, and reassembling all weapons. After reassembly of weapons, a pre-fire and limited technical inspection will be conducted using special tools and gages required for the MSGL. These reassembled MSGLs will then be utilized for much of the testing conducted by the Government.

4.3.23 Shock / Vibration. The unpackaged MSGL will be tested to verify compliance with 3.5.1. The MSGL will be placed as loose cargo in the back of a High Mobility Multipurpose Wheeled Vehicle (HMMWV) and transported over rough terrain. The weapons will then be inspected for broken, bent, cracked, or fatigued parts. The weapons will also be fired to verify reliable functioning.

4.3.24 Unpackaged Drop. The unpackaged MSGL will be tested for its ability to withstand the effects of being dropped from a height of 1.7m onto a clean, level, concrete surface, in the following orientations: top, bottom, right side, left side, muzzle first, and buttstock first. The test will be conducted in accordance with U.S. Army TOP 3-2-045, paragraph 4.12, with the 5-ft drop test being modified to 1.7m, and with the MSGL being conditioned to temperatures of -25º F and 120º F prior to being dropped. A primed cartridge will be placed in a position to fire during this test to check for weapon discharge. Following the test, the weapon shall be safe and capable to fire. The weapon will be inspected and fired to verify safe operation. On what surface, is this specified in TOP??

4.3.25 Dust. The MSGL will be tested for its ability to operate and safely function after exposure to a dust environment. The test will be conducted in accordance with TOP 3-2-030, paragraph 4.15. After exposure to the dust environment, the MSGL will be inspected and fired to verify that it will safely function.

4.3.26 Mud. The MSGL will be tested for its ability to operate and safely function after exposure to a mud environment. The test will be conducted in accordance with U.S. Army TOP 3-2-030, paragraph 4.13.

4.3.27 Temperature Extremes. The MSGL will be tested for its ability to safely function during exposure to extreme temperatures without degradation of performance. Testing will be conducted in accordance with U.S. Army TOP 3-2-030, paragraph 4.10. The vendor will provide certification that the MSGL can withstand storage temperatures of -60º F to 160º F.

4.3.28 Salt Fog. The MSGL will be tested for its ability to operate and safely function after exposure to a salt fog environment. The test will be conducted in accordance with MIL-STD-810G, Method 509.4, with the exception that the MSGL will be exposed to the salt fog environment for a total of 96 hours in 24 hour intervals. After exposure to the salt fog environment, the MSGL will be inspected and fired to verify that it will safely function.

4.3.29 Safety Selector. The MSGL will be tested to ensure that the weapon cannot be fired unless the safety selector is placed in a fire position and the trigger is then pulled.

4.3.30 Safe Design. The MSGL will be inspected and tested for safety hazards pertaining to operation, transportation, storage, and maintenance of the system. Systematic observations and analyses of the item will be conducted throughout all phases of testing in order to identify and investigate any actual or potential hazards to personnel and equipment that may result from operation and maintenance of the item by representative users.

4.3.31 Pressure Resistance. The vendor will provide certification that the MSGL has fired a Government standard 40mm M781 practice round per chamber and all high-pressure components have been inspected for cracks, deformations, stress fractures and other evidence of damage using magnetic particle inspection or florescent dye penetration methods.

4.3.32 Compatible with Combat Clothing. The MSGL will be demonstrated to verify compatibility with the combat clothing specified in 3.7.1. Compatibility with combat clothing will be verified during a user evaluation and various verification tests to ensure a proper form, fit, and function between the MSGL and the combat clothing.

4.3.33 Weapon Controls. The MSGL will be inspected and demonstrated to verify compliance with all requirements specified in 3.7.2. Observations will be made concerning weapon control manipulation throughout all testing events. Adverse conditions are defined as the conditions in sections 3.5.2 through 3.5.6

4.3.34 Trigger Pull. The MSGL will be tested for trigger pull using Government approved inspection equipment. The MSGL will be cocked, the safety shall be in the “fire” position, and the MSGL will be in the vertical position with the stock assembly down when each load is applied. The load will be applied gradually to the trigger and exerted in a line parallel to the axis of the barrel bore by a slow steady lift of the MSGL.

5. PACKAGING

5.1 General. The packaging requirements shall be as specified in the contract.

6. NOTES

6.1 Definitions. For the purpose of this PD, the following definitions apply.

6.1.1 Thresholds and Objectives. A threshold is defined as the minimum acceptable value below which the utility of the system becomes unacceptable. An objective is defined as the desired operational goal associated with a performance attribute, beyond which any gain in utility does not warrant additional expenditure. The objective value is an operationally significant increment above the threshold. An objective value may be the same as the threshold when an operationally significant increment above the threshold is not useful. An objective is not considered to be achieved unless the threshold is also achieved (except for when the threshold and objective are mutually exclusive).

6.1.2 Failure. A failure is any of the following.

a. A stoppage in weapon function not caused by trigger manipulation.

b. A failure to stop firing when the trigger is released.

c. A malfunction where the weapon does not operate in accordance with design intent.

d. The occurrence of a broken or unserviceable part that renders the weapon inoperable or unsafe if firing is continued.

6.1.2.1 Failure Classifications.

Class I: A failure that may be immediately corrected by the operator within 10 seconds or less while following prescribed immediate action procedures.

Class II: A failure that may be corrected by the operator, and that requires more than 10 seconds but not more than 10 minutes to correct (less the TM/OM defined cool down period if a hot barrel condition exists). Only the equipment and tools issued with the weapon may be used to correct the failure.

Class III: A failure of a severe nature. The failure (1) can be corrected by an operator but requires more than 10 minutes, (2) cannot be corrected by an operator and requires assistance (no time limit), or (3) requires a higher level of maintenance, or correction by an authorized operator cannot be accomplished because of unavailability of necessary tools, equipment or parts.

6.1.3 Fighting Load. The fighting load is defined as helmet (with band and cover), leather black gloves (with inserts), Modular Tactical Vest (with attached throat protector and collar), body armor plates inserted in the outer tactical vest (front and back), twelve 40mm grenades, 1 utility/canteen pouch, 1 Individual First Aid Kit (IFAK), 1 patrol pack, 1 bayonet (with scabbard), 1 set of camouflage paint, 1 pair of sand/wind/dust goggles, 1 set of earplugs, 1 Meal Ready to Eat (MRE), 1-100 Oz. “CamelBak” Hydration System (filled), 1 M40 gas mask (with canister inserted, carrier and waterproof bag), 1 watch, 1 camouflage uniform, 1ID card, and 1 set of dog tags. The approximate weight of the fighting load is 75 lbs.

6.1.4 Reliably Function. This term indicates that the weapon functions with no apparent degradation of reliability. Usually this phrase is applied when full reliability testing will not be completed to verify reliability to a specific confidence level. However, significant increases in the number of failures during individual tests will be noted and may be further investigated.

6.1.5 Degradation of Performance. Degradation of performance is defined as a change in the measured level of performance to a value that is greater than 120% or less than 80% of the original performance, or a change that results in a measured level of performance less than the minimum performance required by this PD.

6.1.6 Safely Function. To safely function indicates that the weapon continues to function properly and that no events occur that would cause doubt as to whether the weapon is safe for use.

6.1.7 Significant Safety Risk. A significant safety risk is any hazard that is classified as “High” or “Serious” as stated in MIL-STD-882D.

6.1.8 Ready to Fire. A weapon that is ready to fire requires nothing to advance and fire the next round except pulling the trigger.

6.1.9 40mm Low Velocity Ammunition. 40mm x 46mm standard DODIC ammunition.

6.1.10 Prone. When referring to a firing position, prone is defined as the following:

a. The body will be extended on the ground with the head toward the target.

b. Both hands, the sling, and one shoulder will support the weapon.

c. No portion of the weapon or body will rest against any artificial support.

6.1.11 Sitting. When referring to a firing position, sitting is defined as the following:

a. The buttocks and feet or ankles will support the body's weight. No other portion of the body will touch the ground.

b. Both hands, the sling, and one shoulder will support the weapon.

c. The arms may rest on the legs at any point above the ankles.

6.1.12 Kneeling. When referring to a firing position, kneeling is defined as the following:

a. The weak side foot, strong side knee and foot will support the body’s weight.

b. The buttocks will be clear of the ground, but may rest on the strong side foot.

c. Both hands, the sling, and one shoulder will support the weapon.

d. The arm supporting the weapon will rest on the knee or just inside the knee.

e. The strong side elbow will not be supported.

6.1.13 Standing. When referring to a firing position, standing is defined as the following:

a. Standing erect on both feet to support the body's weight. No other portion of the body will touch the ground.

b. Both hands and one shoulder will support the weapon.

d. The weapon sling will be worn in its standard three-point configuration.

e. The forward arm may rest against the body, or on the cartridge belt and any attached equipment.

File details come from the government source that posted it. Updated .