Excel Conveyor Manual.pdf

© September 1998

4815 SERIES CONVEYOR

I I’

II

Owners Manual

FOR:

(O~

EXCEL

CUSTOMER SUPPORT

I 800-475-8812

C

CONTENTS

Introduction

1 Features 9 Detailed Part Identification 25

Specifications 3 Basic Conveyor 26 Basic Part Identification 4 Head Pulley 28Tail Pulley 30

2 Safety Precautions 7 E-Stop Assembly 31Decals 32

3 Lockout/Tagout ii Warranty

4 Installation Instructions 13 Notes

Electrical Requirements 13 Changing Voltage 13 Initial Set Up 14 Installation Site 14 Connecting Conveyor to Power Source 14 Final Inspection 16

5 Operating 17

Start Up and Testing 17 Employer Responsibilities 17 Instructions 18

6 Trouble Checks and Service 19

7 Care and Maintenance 21

Weekly Care Requirements 21 Monthly Care Requirements 21 Semiannual Care Requirements 22 Yearly Care Requirements 22

8 Adjustments 23

Conveyor Belt Adjustment And Tracking 23 V-Belt Drive Adjustment 23

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INTRODUCTION

THANK YOU FOR CHOOSING AN EXCEL CONVEYOR.

You have selected a precision-engineered product designed with advanced features for modern recycling center baling. The power of intelligent engineering and use of the highest quality components available guarantee many years of maximum performance and reliable service from your conveyor.

To maintain quality performance, it is important that ali personnel involved in the installation, operation, and maintenance of the equipment, carefully read and follow the instructions in this guide until completely familiar with the proper safe operating procedures. This manual is arranged in the order that we anticipate you wili use it to operate the equipment.

It is suggested that owner/operators read the most current publication of American National Standard Safety Requirement No.

Z245.5, entitled “Safety Requirement for Baling Equipment.” Copies may be purchased from the AMERICAN NATIONAL STANDARDS INSTITUTE, 11 West 42nd ST, New York, NY 10036, phone ~2l2)-642-4900.

It is also suggested that owner/operators read the most current publication of “Control of Hazardous Energy (Lockout/Tagout).”

OSHA publication 3120 Available at regional offices of US Department of Labor, Occupational Safety and Health Administration.

If you should experience a problem, always refer first to the Trouble Checks and Sen’ice Information section of this manual. Many times a simple solution is all that’s needed, and could save a costly service call.

Elimination of the hazards listed in this manual does not guarantee that the equipment will meet or exceed all standards or regulations, or will be completely safe to all personnel. The equipment should be inspected before use to assure adequacy in safety for the function for which it will be used.

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1 FEATURES

* 161 CONVEYOR SIDES ABOVE THE BELT

* QUALITY COMPONENTS

One Piece side construction from top to bottom of the conveyor keeps material in and hand and fingers out for All the bearings, pulleys and gear reducers are supplied safety. by DODGE and built in the USA.

* UL APPROVED CONTROLS * GEAR REDUCTION

Utilizing Allen Bradley components plus ExcePs own in The gear reduction accomplished by using a true straight house DL approved panel shop provide you with safe gear design. Accomplishing a 98% power transfer of reliable controlled equipment. energy. Dual v-belts from motor to gear reducer provide not only smooth no maintenance power transfer, but

* EMERGENCY SHUT OFF also a simple fuse link in case of a jam.

A full width gate across the belt provides a quick and * PIT DECKING (BELOW GROUND easy access for emergency stop situations from any angle CONVEYOR) including from on the belt.

Excel provides complete pit hopper and decking

* BELT CONSTRUCTION systems including a removable hopper and front section for service and cleaning.

The medium oil resistant belt (IVIOR) has 2-plys to resist punctures and tears. The friction surface backing on the * CONVEYOR INTERLOCKING bell provides a slippery suiPace during load carrying.

The 3” cleats are hot vulcanized into the belt for lasting Excel conveyors are specifically designed for Excel service. balers but can easily be interlocked into other baling or conveying applications.

* FULL BELT FLASHING

The interior sides of the belt are completely covered by flashing to prevent material from working its way under the belt. A rear flap prevents material from falling out the bottom when loading.

* SELF CLEANING UNDERBELT SYSTEM

The riding surface of the conveyor is spaced with large 5” slots. This allows material trapped under the belt to fall through and be carried down to the bottom. At this point it is able to fall out the side because of the wing pulley and the engineered spacing between the pulleys, belt and sidewall

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SPECIFICATIONS

EXCEL MODEL E-4815

REAR LOAD CONVEYOR

GENERAL SPECIFICATIONS

I STRUCTURAL

• HEIGHT (CONVEYOR DUMP)- 10 FEET

OVERALL LENGTH - 15’ BETWEEN PULLEY CENTERS

PULLEY - 10” DIAMETER

HOPPER - 1.23 CUBIC YARD, 42 5/8” LOADING HEIGHT,

REINFORCED 10 GAGE CONSTRUCTION

OVERALL CONSTRUCTION - 10 GAGE STEEL, 3” x 4” STEEL TUBE FRAME, 3/8” STEEL END SECTIONS FOR

PULLEY AND MOTOR MOUNTING

I B E L T I N G

160 LB. MEDIUM OIL RESISTANT- 48” WIDE, 3” HIGH CLEAT AT 30” INTERVALS

I ELECTRICAL

2 HP - 88.5% ENERGY EFFICIENT

- 230/460 VOLT 3 PAHSE

- OPTIONAL BALDOR SMART MOTOR

I GEAR REDUCER

DODGE TXT 225- 98.5% ENERGY EFFICIENT

DUAL V-BELT, BELT REDUCTION

I FEATURES

UL APPROVED CONTROLS WITH EMERGENCY SHUT OFF

16” CONVEYOR SIDES ABOVE BELT

FULL BELT FLASHING

SELF CLEANING UNDERBELT SYSTEM

REMOTE START/STOPNARIABLE SPEED CONTROLS

ALL DODGE USA COMPONENTS

***DUE TO EQUIPMENT UPGRADES SPECIFICATIONS ARE SUBJECT TO CHANGE***

4815 SERIES CONVEYOR Page 3 of 41

BASIC PART IDENTIFICATION

Diagram B. EXCEL Conveyor Basic Parts Idendficaüon Diagram.

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BASIC PART IDENTIFICATION

The part diagrams on the following page shows the location of key parts and conveyor controls. Some of the parts require installation. These parts have been shipped packed inside the conveyor. As you read the description of each part and control, find that part on your baler to familiarize yourself with its location.

• BASIC PART IDENTIFICATION

NO. PART NO.

1 Bolt-on Hopper 2 Emergency Stop Bar

3 Conveyor Belt

4 Lifting Eyes

5 Conveyor Belt Flashing

6 Left Side Wing

7 Head Pulley

8 Right Side Wing

9 Motor

10 Gear Reducer

11 V-Belt Drive

12 Belt Tension/Tracking AdjuslmenL

13 Conveyor Chassis

14 V-Belt Guard

15 Conveyor Chute

16 Tail Pulley Adjustment

17 Rear Conveyor Cover

18 Tail Pulley

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2 SAFETY PRECAUTIONS

The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of uninsulated “dangerous voltage” within the product’s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons.

The exclamation point within an equilateral triangle is intended to alert the user to the presence of important safety reminders, and operating and maintenance (servicing) instructions in the literature accompanying the equipment.

The key and lock are intended to alert the user to the need of lockout/tagout procedures.

It is the responsibility of all persons involved in the installation and operation of this equipment to completely understand the function and operation of the unit, and to understand and adhere to all safety precautions in this manual. It is important to keep watch for any condition or situation which may affect the safe performance of the equipment. I- unsafe conditions are present shut equipment down using Red Emergency Stop Button or normal shut down procedure. Corrective measures, service, or conveyor repair must be performed by trained and authorized personnel only.

1. READ INSTRUCTIONS. Read all safety and operating instructions before operating the conveyor.

2. RETAIN INSTRUCTIONS. Retain all safety and operating instructions for future reference.

3. OBEY WARNINGS. Obey all warnings on the conveyor and in the manual.

4. FOLLOW INSTRUCTIONS. Carefully follow all operating and safety instructions.

5. MACHINE OPERATING PERSONNEL.

a) Only properly trained operators no less than 18 years old shall operate the unit. It is the responsibility of the employer to see that operators are properly trained.

b) Do not wear loose clothing or jewelry which could catch on moving parts. Do wear safety equipment as required by your employer.

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4815 SEEJES CONVEYOR

c) Never operate the conveyor if work ability is impaired by drugs, fatigue, illness or other causes.

6. EMERGENCY STOP BUTTON AND STOP BAR ACROSS CONVEYOR. Every unit manufactured by EXCEL has a RED extended head emergency stop button and an emergency stop bar. All personnel should be aware that depressing this button at any time stops the machine from operating. This button shall he installed at a distance from the machine no greater than allowed by applicable codes and local ordinances.

7. SAFETY SWITCHES. Safety switches have been provided at certain doors and access covers. They must not be overridden oi removed in any manner which prevents them from functioning properly.

8. ACCESS COVERS. Access covers must be properly maintained and in place at all times.

9. PINCH POINTS. All moving machinery has pinch points. EXCEL has provided guards on them where possible. Some, because of the operating characteristics, cannot be guarded. Operators must use caution when operating the conveyor.

10. HOPPER. Under no circumstances is the conveyor to be operated with EXCEL safety hopper removed.

11. OPTIONAL EOUIPMENT. To prevent hazardous operation, use only attachments and accessories approved by EXCEL.

12. CLEANING CONVEYOR. The power must be shut off to the machine at the MAIN disconnect, and locked out, when entering the belt area to remove debris, or to clean around the power units. Refer to Lockout/Tagout section of this manual for Lockout Procedure.

13. ADJUSTMENTS AND SERVICING. Adjustments and repairs to this unit must be performed by qualified and authoriaed personnel or trained service technicians.

14. SAFETY CHECK. Upon completion of any service or repairs, the service technician should perform safety checks to determine that the unit is operating properly. Do not start or operate equipment which has a malfunction or is damaged.

15. MAKE CERTAIN ALL PERSONS ARE CLEAR OF THE BALEIt CONVEYORS. ANI)

RELATED EOUIPMENT BEFORE STARTING THE MACHINE.

16. FIRE EXTINGUISHER. Keep a fully charged fire extinguisher available at all times.

17. SAFETY DECALS. Replace all Safety Decals as they become unreadable or are missing. For proper decal replacement see “Decal” section under DETAILED PART IDENTIFICATION of this manual. Contact Excel Manufacturing for worn, damaged or illegible safety decals and they will be replaced at no charge.

EMPLOYER REOUIREMENTS

1. The employer will establish a procedure for the locking and tagging out of energy sources as required by

OSHA.

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2. The employer will provide training to all personnel involved in the operation, service and maintenance of the equipment.

3. The employer will monitor the employees operation of the equipment, ensuring that safe practices are being followed.

4. The employer will establish a program of regular inspections as outlined in the section CAR K AN 1) MAINThNANCE.

NOTE

These safety precautions do not imply or in any way represent an all inclusive list. It is the owner’s and operator’s responsibility to be familiar with and enforce that the unit is operated in accordance with safety requirements and codes including all applicable Occupational Safety & Health Act (OSHA) and American National Standards Institute (ANSI) regulations.

These regulations change and therefore, it is impossible to give a reference which will remain current. It is strongly recommended that current 051 IA and ANSI standards publications be available and reviewed with operators at all times.

SAVE THESE INSTRUCTIONS/I

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3 LOCKOUT/TAGOUT PROCEDURE

GENERAL

The following is an outline of the OSHA Standard for locking and tagging oul equipsnenL from hazardous energy sources. A comprehensive publication of this standard can be obtained from OSHA. The purpose of this procedure is to ensure that the equipment is isolated from its energy sources and rendered inoperative prior to service or maintenance.

Lockout/Tagout devices shall meet requirements set forth in the OSHA Standard Publication as to durability, standardization, substantialness and identity.

RESPONSIBILITIES

The standard requircs employers to establish an energy program which includes:

1. Documented energy control procedures.

2. An employee training program.

3. Periodic inspections of the use of the procedures.

Compliance with the development of the Lockout/Tagout Procedure shall be the responsibility of the Employer.

PROCEDURE

The suggested procedure to comply with this standard is outlined as follows:

1. Lockout the MAIN power disconnect per OSHA requirements.

2. Tagout all other controls or energy sources not capable of being Locked out. Every person affected should know and understand all Lockout tags.

3. Verify that all energy sources have been accounted for prior to service or maintenance work.

4. To Restart the equipment, ensure that all Lockout and Tagout devices are removed by employee that applied the device(s).

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4 INSTALLATION INSTRUCTIONS

It is the responsibility of the installer of this conveyor to install it in accordance with applicable codes, local ordinances, and the manufacturers recommendations.

/N It is important that the installers of this conveyor follow the installation instructions in the order in which they follow. All persons involved in the installation of this conveyor

• should read the manual completely before proceeding.

* ELECTRICAL REOUIREMENTS

All wiring must be in accordance with local and national electrical code regulations.

Check the voltage and frequency marking at the installation site MAIN supply disconnect box, so it is certain that the electrical current characteristics (voltage, etc.) are compatible with those of the conveyor.

If not, a qualified electrician must take whatever steps are necessary to make the voltage compatible.

Motor Horsepower Line Voltage Motor Overload Amps

2 HP, 3 Phase 230 Volts 7 Amps Full Load

(Model 4815) 460 Volts 3.5 Amps Full Load

3 HP, 3 Phase 230 Volts 10 Amps Full Toad

(Model 4823) 460 Volts 5 Amps Full Load

5 HP, 3 Phase 230 Volts 15 Amps Full Load

(Model 4829) 460 Volts 7.6 Amps Full Load

* CHANGING VOLTAGE

The conveyor has been shipped from the factory wired for the correct voltage. Changing voltage is to only be done by a qualified electrician after consulting the factory for proper parts./\ Before changing voltage, make sure that the MAIN disconnect switch is

4 padlocked in the “OFF” position. Place an appropriate warning tag, “UNDER REPAIR, DO NOT USE”, on the switch so that it will not be energized without noti~’ing the person making wiring corrections.

1. Change the motor wiring to match the voltage required. See name plate on motor for 230 volts and 460 volt wiring.

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2. Set the motor overload protector, located in the baler disconnect, to the proper setting as listed below.

230 Volts 460 Volts 2HP 8Amps 2HP 4Amps 3HP 11.5 Amps 3HP 6Amps 5HP 17.25Amps 5HP 9Amps

The motor overload for both 230 Volts and 460 Volts must be set in the MANUAL mode only.

3. Place an appropriate voltage decal on the conveyor by controller box which indicates either 230 Volts or 460 Volts.

4. Follow the Start Up and Testing instructions in this manual to assure that the conveyor will operate propetly.

* INITIAL SET UP

After the conveyor arrives, inspect the overall condition of the conveyor for damage during shipping. Remove all the loose parts and information papers.

Make sure that all parts required for assembly have been received. If any items are missing or appear damaged, ( contact your EXCEL Manufacturing representative immediately.

* INSIALLAtION SITE

Careful consideration should be given to the site selected for the conveyor. Refer to Diagram A on page 3 to determine the amount of room required to operate the conveyor. Ample room must be provided to load the conveyor.

Use extreme caution when moving the conveyor into position. Watch for all persons who may be in the path of the conveyor and moving equipment.

* CONNECTING CONVEYOR TO POWER SOURCE

All wiring must be in accordance with local and national electrical code regulations.

A Before connecting power to the conveyor, make sure that the MAIN disconnect4 switch is padlocked in the “OFF” position. Place an appropriate warning tag, “UNDER REPAIR, DO NOT USE”, on the switch so that it will not be energized without noti~ring the person making wiring connections.

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A copy of the wiring diagram and electrical schematic are also sent with conveyor. If conveyor was sold and sent with a baler they are enclosed inside the print pocket of the electrical enclosure of the baler.

1. Refer to Lockout/Tagout Procedure section of this manual.

2. Drill or punch a hole in the electrical enclosure to allow the electrical power line to enter the box. Protect electrical parts from metal chips.

/t\ After driffing or punching holes in the electrical box, extract all metal filings or chips from the box. Do not blow them out or premature contactor failure will result!

3. Run electrical power lines from the conveyor motor to the motor overload in the baler main panel.

4. Connect the electrical power line as shown in Diagram I.

Diagram I. Connecting Electrical Power to Inside Box.

POWER TO CONVEYOR

INCOMING POWER

PROVIDED BY

CUSTOMER

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5. Close the electrical box.

Do not close the MAIN power supply switch or turn the handle to ON until instructed to do so in the start up and testing section of this manual.

* FINAL INSPEcTION

As a final check carefully inspect for loose electrical connections, and loose or missing bolts and nuts.

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5 OPERATING

START UP AND TESTING

Do not test this conveyor until all involved persons have completely read and understood this manual.

Before - proceeding with this test, make sure that all access covers are in position and make sure that all persons are clear of the conveyor.

1. With the MAIN disconnect switch OFF, visually inspect all mechanical, and electrical connections. All connections must be tight.

2. Close the MAIN disconnect switch. Turn the BALER power disconnect located on the electrical enclosure to

ON.

A Be alert for smoking, electrical arcing, or fuse failure. If any irregularity is observed,4 open the MAIN supply switch immediately. Find the source of the trouble and make_________ the necessary corrections.

EMPLOYER RESPONSIBILITIES

Employer Responsibility Regarding the Operation of EXCEL Conveyors.

The employer shall provide properly maintained baling equipment that meets all applicable regulatory safety standards.

The employer must insure that the installation of conveyors is in conformance with local codes, ordinances, and the manufacturers recommendations.

The employer must provide instruction and training in safe methods of work to employees before assigning them to operate, dean, service, maintain, or repair the equipment. Such instruction and training shall include procedures provided by EXCEL Manufacturing.

Employers are responsible for repairing, prior to placing conveyor equipment into service, any mechanical malfunctions or breakdowns that affect the safe operation of the equipment.

Finally, employers are responsible for establishing and following a program of periodic and regular inspections of the baling equipment to insure that all parts, component equipment, and safeguards are in safe operating condition and adjusted in accordance with the manufacturers recommended procedures. This shall include keeping detailed malfunction reports and records of inspections and maintenance work performed.

4815 SERIES CONVEYOR Page 17 of 41

Operators of this conveying equipment must be at least 18 years old.

To prevent unauthorized use of the conveyor, if used with an Excel Baler, always

4 lockout the BALER power disconnect and remove the key when the baler is not in use.

OPERATING INSTRUCTIONS

Operating instructions regarding Excel conveyor.

When linked to an Excel baler, the conveyor will operate using controls on the remote box for the baler.

To initiate conveyor operation first choose the photo eye limit desired. Choosing the upper fill ffinit will fill the upper hopper prior to shutting off the conveyor. Choosing the lower fill limit will shut down the conveyor while the baler is cycling. Turn the photo eye to the On’ position and the conveyor switch to the ‘On’ position. Next, push the conveyor override to initiate the conveyor. This will need to be done each time power is lost (i.e., E-Stop pushed, disconnect, etc.). At this point, the conveyor will start and stop as necessary to fill the chamber or hopper.

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6 TROUBLE CHECKS AND SERVICE INFORMATION

Troubles sometimes are caused by simple “faults’ that can be easily corrected without the help of a service technician by first checking a few basic remedies.

Before you call and authorized EXCEL Manufacturing service representative, look below for the type of trouble you are experiencing. Then perform the check and adjustments listed for the trouble.

If your baling equipment is still in warranty, these checks and adjustments could save you time and the cost of an unneeded visit from a service representative. They also could save you the cost of a diagnosis not covered by your warranty. (Refer to the warranty on the inside of the back cover to veri~’ what is covered.)

If your baling equipment is out of warranty, these checks and adjustments could save you the cost of an unneeded diagnosis.

For your neatest authorized EXCEL Manufacturing service renresentative. phone 1-800-475-8812.

Electrical trouble shooting is to be performed by qualified electricians only.

TROUBLE POSSIBLE PROBLEM SOLUTION

Motor runs hot Blocked ventilation Clean external and internal ventilation systems

High ambient temperature of over Provide outside sources of cooler air 105 degrees F or reduce number of cycles per hour

Motor does not run Emergency Stop button depressed Twist to release

Motor won’t start or makes Thermal overload tripped Be sure proper sized overload relays growling noise are used and amp setting is correct

Very low voltage Check power source Check motor nameplate

Single Phased (3 Phase only) Check power source and fuses. Must have all three phases.

Open motor leads Check continuity. Clean and tighten

Rotor or bearings locked Check shaft for freeness of rotation

Starter coil burned out Replace starter coil

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TROUBLE POSSIBLE PROBLEM SOLUTION

Thermal overload relays tripped Incoming leads to incorrect terminals Correct lead terminal locations or tripping

Low voltage at motor terminals Improve power supply and/or increase line size

Single Phased (3 phase only) Check power source and fuses. Must ~ - have all three phases.

Excessive vibration Motor mounting Check alignment between motor and speed reducer. Be sure motor mounting is tight and solid.

Motor If the unbalance does not stop after checking the other possibilities above, the unbalance is in the motor. Check the beatings.

Motor runs noisy Bad bearings Replace bearings.

Motor runs but conveyor does Check drive belts Replace or tighten if necessary not run.

Check conveyor belt Adjust tracking/tighten if necessary.

Conveyor does not start Fuse blown Replace. Check integrity of electrical units. Look for shorted terminals, loose connections, etc.

Main switch open Close switch

Conveyor not initiated Initiate conveyor by depressing conveyor override button

7 CARE AND MAINTENANCE

EXCEL Manufacturing recommends that users of our baling equipment adopt a program of regularly scheduled maintenance procedures. This schedule should be followed to insure against premature failure of mechanical or hydraulic components.

Employer Responsibility Regarding the Maintenance of EXCEL Conveyor

It shall be the responsibility of the employer who uses baling equipment to insure the proper caring for, cleaning, inspection, and maintenance of the equipment. In the case of employers who maintain their own equipment, the employer will provide training to competent personnel for this purpose.

It is also the responsibility of the employer to establish and follow a program of periodic and regular inspections of baling equipment, and to insure that all parts, auxiliary equipment, and safeguards are in safe operating condition and adjusted in accordance with the manufacturers recommended procedures. The employer must maintain records of these inspections and of maintenance work performed.

Finally, the employer is Responsible for providing adequate work area around the conveyor to permit safe maintenance, servicing, and cleaning practices. The employer must insure that all surrounding floors are free from obstructions, from accumulation of water, and free from grease, oil or water.

* WEEKLY CARE REOUIREMENTS

_1. Check all nuts and bolts during the first week of use, and then monthly thereafter.

_2. Check the gear box oil level. If it is not at the frill point, add Conoco Regal 100 or an equivalent oil which exceeds Regal 100 specifications.

_3. Check belt tracking.

_4. Check to see that all access covers are secured in place.

_5. Make sure overall conveyor is dean and cleared of debris.

* MONTHLY CARE REOUTREMENTS

1. Walk around the conveyor and inspect the overall condition of the conveyor.

_2. Inspect bearing seals for damage and grease as necessary. Lube points 1, 2, 3, 4 on Diagram 0.

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Diagram 0. Lube Chart.

_3. Check all nuts and bolts. Make sure all are tight and secure.

* SEMIANNUAL CARE REQUIREMENTS

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_1. The motor is equipped with double shielded ball bearings having sufficient grease to last indefinitely under normal service. Where motor is used constantly is dirty, wet, or corrosive atmospheres, add one quarter ounce of grease per bearing every three months. Use a good quality rust inhibited polyurea based grease, such as Chevron SRI.

* YEARLY CARE REQUIREMENTS

_1. A qualified electrician or service technician must check all electrical connections and check motor resistance.

Recording successive readings helps to prevent future failure.

_2. Check the structure of the conveyor for potential trouble areas and repair as needed.

_3. Check belt to insure it does not become severely worn before being replaced.

8 ADJUSTMENTS

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Adjustments are to be performed by authorized service technicians only.

* CONVEYOR BELT ADJUSTMENT AND TRACKING

Sec Diagram below.

* V-BELT DRIVE ADJUSTMENT

See Diagram below.

* GEAR BOX OIL

See o~ers manual for Dodge Speed Reducer.

DRIVE BELT

ADJUSTMENT

CENVEYLJR BELT

ADJUSTMENT

REAR

ADJUSTMENT

4815 SERIES CONVEYOR

ADJUST

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9 DETAILED PART IDENTIFICATION

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BASIC CONVEYOR

NO. PART NO. QTY DESCRIPTION

1 P-1015 2 3/8-16 UNCx%HHCS

2 P- 1024 2 3/8 Flat Washer 3 M- 1110 1 Rear Conveyor Cover 4 P-1023 5 3/8-16 Nylock Nut

• 5 P- 1024 5 3/8 Flat Washer 6 P-1068 I Rubber Skirting 7 M-1155 I RubberFiap Clamp 8 P-1006 5 3/8-16 UNC xl ¼ HHCS 9 S-102 1 1 Above Ground Conveyor Hopper 10 P-1024 10 3/8 Flat Washer

11 P-1006 10 3/8-16 UNC 1 ¼HHCS

12 P-1071 1 386” Belting w/3” Cleats 13 P-1070 1 PVC Flashing

P-1171 23 HWTEK#12x3/4Self-Tapping

P-1172 23 3/16X 1 FENDER WASHER

14 A-1021 1 Belt Guard Assembly 15 P-1024 4 3/8FlatWasher 16 P-1015 4 3/8-16UNCx%HHCS 17 A- 1016 1 Conveyor Chute Assembly 18 P-l006 4 3/8-16 UNCx 1 ¼RHCS 19 P-l024 4 3/8 Flat Washer

Include model number and serial number information when ordering parts.

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HEAD PULLEY

NO. PART NO. QTY DESCRIPTION

1 P-1055 2 Wide Slot Take-up Bearing

2 M-1169 1 Top Shaft

3 P-l177 I HeadPulley 4 P-l654 2 1 15/l6TaperBushing 5 P-1174 4 5/16-18UNCxIHHCS 6 P-1389 4 5/l6WasherUSS 7 EP-1337 1 2 HP Motor- 230/460V

EP-2216 1 2 HP Motor- 208V EP-1912 I 2HPMotor-415V EP-1843 1 2 HP Motor- 575V

8 P-1064 I Motor Sheave 9 P-1063 1 1 1/8 Taper Lock Bushing 10 P-1176 2 TaperBushing 11 P-1175 1 Speed Reducer 12 P-1062 1 Pulley 13 P-1067 2 Belt 14 P-1061 1 1 ¼ Taper Lock Bushing 15 P-1621 1 5/8-11 UNCx2HHCS 16 M-1116 1 UpperTorqueAxm

M-1117 1 LowerTorqueArm

~ A-2983 1 TIE ROD ADJUSTER ASM

17 P-1290 1 5/8-11 UNCHexNut 18 5-1019 2 Adjusting Rod 19 P-1276 1 7/16-14 UNC x 2 HHCS GradeS 20 P-i 178 1 7/8 Taper Lock Bushing 21 P-10l3 4 5/l6NylockNut 22 P-128i 1 7/16-i4UNCHexNut

Include model number and serial number information when ordering parts.

4815 SERIES CONVEYOR Page 29 of 41

TAIL PULLEY

NO. PART NO. QTY DESCRIPTION

1 P-1056 2 4 Bolt Side Flange

2 M-1083 1 Bottom Shaft

3 P-1060 1 TailPulley

4 P-1654 2 1 15/l6TaperBushing

5 P-1173 1 Vz-13 UNCx3 SSCS

6 P-1287 4 5/8-11 UNCx3 HHCS

7 M- 1241 1 Adjusting Plate

8 P-1184 8 5/8-11 UNC Nylock Nut

9 P-1136 4 5/8-11 UNCx2HHCS

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Include model number and serial number information when ordering parts.

E-STOP ASSEMBLY

Include model

NO. PART NO. QTY DESCRIPTION

1 5-1041 i E-Stop Switch Bracket Mm RS s-i 043 1 E-Stop Switch Bracket Asm LS S-1040 I Arm

2 P-1053 I Spring 3 A-1757 E-Stop Assembly (includes 1—3)

EP-1019 I Limit Switch 4 EP-1243 1 CordGrip 5 EP-1689 I Cord 6 EP-1021 I Limit SwitchArm 7 P-1167 3 3/8-16UNCx2V2HHC5 8 P-1023 7 3/8-16 UNC Nylock Nut 9 P1006 4 3/8-16 UNC xl ¼ HHCS number and

4815 SERIES CONVEYOR

serial number information when ordering parts.

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DECALS

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DECALS

1 D-1008 1 WARNING - Access Panel

2 D-1040 1 208 Voltage D-1002 1 230 Voltage D-1003 1 460 Voltage D-1038 1 575 Voltage D-1085 1 415 Voltage

3 D-1024 I Lockout/Tagout

4 D-1007 1 Model if, Serial if

5 D-1016 2 MadeinUSAFlag

6 D-1000 2 Large EXCEL Logo

7 D-1096 2 Caution: Do Not Stand

8 D-1041 2 Caution: Safety Glasses Req.

9 D-1004 2 Danger Never Enter...

10 D- 1019 2 Machine Starts Automatically

11 D-1036 4 Emergency Stop

Include model number and serial number information when ordering parts.

4815 SERIES CONVEYOR Page 33 of 41

WARRANTY

EXCEL MANUFACTURING LIMITED WARRANTY

Warranty applicable in Continental United States only.

EXCEL Models EX77, NV 9 & NV 10, 2R63, 2R9, 2R10 Signature 100, 150 & Signature 200 balers and appropriate conveyor systems will carry a warranty of: 1 year (2080 hours operation) parts and labor.

EXCEL Models EX62, EXG3 & EX66 balers and appropriate conveyor systems will carry a warranty of: 1 year on labor (2080 hours operation), 2 years on parts (4160 hours operation) , and 3 years on the chassis structure and the main and eject cylinders (6240 hours operation)

EXCEL retains final judgment on all warranty and service performed and determines the validity of such claims.

When Equipment is purchased along with an EXCEL conveyor, the warranty applicable to the equipment applies to the conveyor. Within the time periods prescribed by this Limited Warranty, the Seller will replace or repair at its discretion any parts supplied by Seller. During the prescribed period Seller will only pay for standard ground freight for replacement parts within the continental United States. During the prescribed period Seller shall only pay for warranted labor within the continental United States. Seller will have no obligations under this warranty to make repairs or replacements necessitated in whole or in part by accidents, abuse, or negligence. This warranty does not apply to scheduled maintenance of Equipment or parts deteriorating from normal wear and tear. Buyer’s or user’s failure to use EXCEL parts may void the warranty. The Equipment is only warranted for its intended use as identified in the Owner’s Manual. Seller reserves the right to provide the labor necessary to install parts during this warranty period.

Seller may, at its sole discretion, elect to grant adjustments in the field through an authorized representative. A new warranty period is not established for replacement parts. Replacement parts are warranted for the remaining portion of the original warranty. Service parts replaced after the warranty has expired are warranted for a period of 30 days.

The warranties set forth above are in lieu of all other warranties, expressed or implied, which are hereby disclaimed and excluded by the seller, including without limitation, any warranty or merchantability or fitness for a particular purpose or use. The seller shall not be liable for any loss or damage caused by delay in furnishing the equipment. Seller shall not be liable for any environmental contamination to soil or property due to oil leaks or oils spills from the equipment. The sole and exclusive remedies for breach of any and all warranties and the sole remedies for the seller’s liability of any kind, including liability for negligence, shall be limited to the remedies provided in the limited warranty. In no event shall the seller’s liability of any kind include special, indirect, incidental, or consequential losses or damages, even if the sells shall have been advised of the possibility of such potential loss or damage.

4815 SERIES CONVEYOR Page 34 of 41

NOTES

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