J3. AnnexB-Basis of Design Final.pdf

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Attached to
Grille Partition Testing Federal contract opportunity
Solicitation number
19AQMM25R0294
Issued by
Department of State Office of Acquisition Management

About this file

This document is a set of technical drawings for Physical Security Design Details from the U.S. Department of State's Overseas Buildings Operations (OBO/SEB Security Details), dated September 2024. The technical drawings cover various fire-rated (FE) security grilles and wall systems with fire protection ratings of 5, 15, and 60 minutes, designed for different architectural applications such as duct penetrations, window openings, and wall upgrades.

The drawings specify detailed technical specifications for multiple grille and wall protection systems, including materials like steel, aluminum, and concrete masonry units (CMU). Key components include heavy-duty steel gratings, decorative steel and aluminum panels, steel tube subframes, expansion anchors, and continuous steel angles. The designs provide precise installation instructions, material strength specifications, and anchoring requirements, with variations for different wall types (stud walls, masonry walls) and fire protection durations. Each drawing includes specific document codes, scale details, and notes about permitted usage in renovation and new construction projects.

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Text version

May 2, 2025

UNCLASSIFIED

Physical Security

Design Details

Annex Basis of Design i

Contents

May 2, 2025

p. 351

p. 367

p. 369

p. 371

Rebar Grille HGW-05N-DOS-01A (XGW-05N-DOS-01) Hollow CMU with Plywood HPK-05N-DOS-12D Plywood on Both Sides of Stud Wall HPK-05N-DOS-14B Stud Wall with Plywood on One Side HPK-05N-DOS-14D

p. 420-421 15-Minute Grate Grille HGL-15N-DOS-02A (GGL-15N-DOS-02)

p. 424-427 Decorative Steel Grille HGW-15N-DOS-03A (GGW-15N-DOS-03)

p. 428-431 Decorative Aluminum Grille HGW-1N-DOS-04A (GGW-15N-DOS-04)

p. 437

p. 452

Rebar Grille HGW-15N-DOS-01A (XGW-15N-DOS-01) 60-Minute Hardline HPK-60R-DOS-01A

p. 472-473 60-Minute Grate Grille HGL-60N-DOS-02A

TYP

Ø16 (#5) BAR (TYP)

OR 12 x 12 BAR STOCK

∠125x60x5 (5"x2-3/8"x3/16")

C

A

A

230 (TYP)

CB B

(MAX)

(MAX)

(M

AX

(M

AX

TYP.

Ø16 (#5) BAR TYP.

Ø10 x 90 EXPANSION

ANCHOR @230 O.C.

TYP.

Ø12 HOLE

230 (TYP)

∠125x60x4 (5"x2-3/8"x3/16")

Ø16 HOLE

TYP.

75-150

TYP

TYP.

6 TYP.

230 (TYP)

Ø12 HOLE

∠125x60x4 (5"x2-3/8"x3/16")

Ø16 HOLE

Ø16 (#5) BAR TYP.

Ø10 x 90 EXPANSION ANCHOR @230 O.C.

Ø16 (#5)

BAR TYP.

SECTION C-C

SECTION A-A

SECTION B-B

MATERIAL SPECIFICATIONS:

ANGLES:

fy=250 MPa

REINFORCING BARS:

fy=420 MPa MIN.

SQUARE BARS:

fy=250 MPa MIN.

ANCHORING SPECIFICATIONS:

CONCRETE: M10x90 (3/8"x3-1/2")(MIN)

DROP-IN EXPANSION ANCHORS @230 O.C.

(MAX). ANCHOR/BOLT HEADS SHOULD BE

WELDED TO THE FRAME

STEEL: M10x1.5x25 (3/8"-16NC x 1") CLASS

12.9 GRADE 8 SOCKET HEAD CAP SCREWS

@230 O.C. ANCHOR/BOLT HEADS SHOULD

BE WELDED TO THE FRAME

MASONRY: M10x150 (3/8"x6")(MIN) HILTI

CHEMICAL ADHESIVE SYSTEM OR EQUAL

@460 O.C. ANCHOR/BOLT HEADS SHOULD

BE WELDED TO THE FRAME

ALL DIMENSIONS ARE IN MM.

ACCEPTABLE IP SIZES IN ( ).

1 SURFACE MOUNT - 5 MINUTE DUCT GRILLE

SCALE: 1:10

Ø10x90 (3/8"x3-1/2") EXPANSION ANCHORS @230 O.C. MAINTAIN MIN. 50mm CONCRETE COVERAGE

5 MINUTE FE GRILLE

SURFACE MOUNT

HGW-05N-DOS-01A

Buildings Operations

U.S. Department of State

Office of Overseas

SHEET:

DATE:

DWG.TITLE:

This document is the property of the U.S. Government. Further reproduction and/or distribution is prohibited without the express written permission of:

Overseas Buildings Operations, U.S. Department of State, Washington, DC, 20522-0620. Information on this document is not to be altered except with the written approval of the individual whose seal appears hereon.

WARNING:

OBO/SEB SECURITY DETAILS

UNCLASSIFIED

SEPTEMBER 2024

_HGW-05N-DOS-01A_FY25.DWG

FY25

UNCLASSIFIED 1 OF 2

HOLLOW CMU WITH PLYWOOD 4" CMU

HOLLOW CMUPLYWOOD

CEILING SLAB

FLOOR SLAB

ATTACK

SIDE

PROTECTED SIDE

19mm (3/4") Nominal [18mm (23

32")ACTUAL MINIMUM

THICKNESS] PLYWOOD SHEET, ATTACH W/M5 x 40 (#10 x

1 34" )MASONRY SCREWS @300 O.C. EACH WAY [1ST LAYER

PLYWOOD TO CMU]

100 x 200 x 400 (4"x8"x16") HOLLOW CMU

BLOCKS

TYPE 'S' MORTAR (TYP)

1 SECTION - 5 MINUTE FE HARDLINE WALL

SCALE: 1:5

NOTE: SEAMS OF PLYWOOD AND GYPSUM

BOARD ARE PERPENDICULAR TO EACH OTHER

(TYP)

MATERIAL SPECIFICATIONS:

STRUCTURAL GRADE:

PLYWOOD: CLASS - ABX

E=10MPa (1500 PSI), Fb=8273 kPa (1200 PSI), Fv=965 kPa (140 PSI)

CONCRETE MASONRY: 2000

KG/M3 9125 PCF)

PLATE:

fy=250 MPa (36 KSI)

NOTE: ALL NUMBERS AND

DIMENSIONS ARE IN MILLIMETERS

UNLESS NOTED OTHERWISE

NOTE: ARCHITECTURAL FINISH TO BE

SPECIFIED BY A/E OR OTHERS

ALTERNATE INSTALLATION:

PLYWOOD SHOWN ON THE PROTECTED

SIDE. PLYWOOD CAN BE INSTALLED ON

ATTACK SIDE IF ANCHORS THROUGH

PLATE ARE TACK WELDED*.

19mm (3/4") Nominal [18mm (23

32")ACTUAL MINIMUM

THICKNESS] PLYWOOD SHEET, ATTACH W/M5 x 30 (#10 x

1 14" )FLATHEAD SCREWS @300 O.C. EACH WAY [2ND LAYER

PLYWOOD TO PLYWOOD - ALTERNATE DIRECTION TO 1ST

LAYER]

GYPSUM BOARD (OR OTHER FINISH

MATERIAL)

75 x 6 (3"x1/4") STEEL PLATE TOP & BOTTOM & SIDES [BOTH SIDES OF WALL], ATTACH WITH 6mm (#14) X 75 (65mm) HEX

WASHER HEAD SELF TAPPING SCREWS @ 200 O.C. [EACH SIDE]*

5 MINUTE FE WALL - 2 LAYER EITHER SIDE

OF HOLLOW CMU WITH BAR

HPK-05N-DOS-12D

Buildings Operations

U.S. Department of State

Office of Overseas

SHEET:

DATE:

DWG.TITLE:

This document is the property of the U.S. Government. Further reproduction and/or distribution is prohibited without the express written permission of:

Overseas Buildings Operations, U.S. Department of State, Washington, DC, 20522-0620. Information on this document is not to be altered except with the written approval of the individual whose seal appears hereon.

WARNING:

OBO/SEB SECURITY DETAILS

UNCLASSIFIED

SEPTEMBER 2024

_HPK-05N-DOS-12_FY25.DWG

UNCLASSIFIED 4 OF 4

STUD WALL

CEILING SLAB

FLOOR SLAB

ATTACK SIDE PROTECTED SIDE

1 SECTION - 5 MINUTE FE HARDLINE WALL

SCALE: 1:5

MATERIAL SPECIFICATIONS:

ANGLES:

fy=250 MPa (36 KSI)

PLATE:

fy=250 MPa MIN.

NOTE: ALL NUMBERS AND DIMENSIONS ARE

IN MILLIMETERS UNLESS NOTED OTHERWISE

NOTE: ARCHITECTURAL FINISH TO BE

SPECIFIED BY A/E OR OTHERS

STUD WALL: SEE NOTES ON WOOD OR METAL

GYPSUM BOARD (OR OTHER FINISH

MATERIAL)

STRUCTURAL GRADE:

PLYWOOD: CLASS - ABX

E=10MPa (1500 PSI), Fb=8273 kPa (1200 PSI), Fv=965 kPa (140

PSI)

plywood

75 x 6 (3"x1/4") STEEL PLATE TOP & BOTTOM

& SIDES [BOTH SIDES OF WALL], ATTACH

WITH 6mm (#14) X 75 (65mm) HEX WASHER

HEAD SELF TAPPING SCREWS @ 100 O.C. INTO

RUNNER AND 400 O.C. INTO STUD

WOOD STUD WALL CONSTRUCTION: 38 x 140 (2" x 6" NOMINAL) WOOD STUDS @ 200 O.C. w: 38 x 140 (2" x 6" NOMINAL) WOOD HEAD AND SILL PLATES. FRAME WITH 3.4 (1.3") MINIMUM FRAMING NAILS, ANCHOR TOP AND BASE TRACK WITH 16 x 70 (5/8" x 2-1/2") DROP ANCHORS @ 400 O.C., MAXIMUM 75 mm TO EDGE OF WALL. PROVIDE MINIMUM 1-1/2" BITE

AT WOOD FRAMING FOR ALL FASTENERS FOR ADDITIONAL STEEL OR PLYWOOD SHEATHING.

METAL STUD WALL CONSTRUCTION: 41 x 150 x 1.9 (6" x 18 GA.) GALVANIZED STEEL C- studs @ 200 O.C. W/50 x 150 x 1.9 (2" x 6" x 18 GAUGE) TOP AND BASE TRACK. FRAME WITH 4.8mm x 12mm (#10 x 3/4") SELF DRILLING SCREWS, ANCHOR TOP AND BASE TRACK WITH 16 x 70 (5/8" x 2-1/2") DROP ANCHORS @ 400 O.C., MAXIMUM 75 mm TO EDGE OF WALL.

19mm (3/4") Nominal [18mm (23

32")ACTUAL MINIMUM

THICKNESS] PLYWOOD SHEET, ATTACH W/M6.3x40 (#14x1-5/8") SELF DRILLING SCREW (TYP) @150 O.C. MAX

(VERTICAL), 75 FROM EDGE & AT EACH STUD

5 MINUTE FE WALL - 1 LAYER EACH SIDE

OF STUD WALL WITH BAR

HPK-05N-DOS-14B

Buildings Operations

U.S. Department of State

Office of Overseas

SHEET:

DATE:

DWG.TITLE:

This document is the property of the U.S. Government. Further reproduction and/or distribution is prohibited without the express written permission of:

Overseas Buildings Operations, U.S. Department of State, Washington, DC, 20522-0620. Information on this document is not to be altered except with the written approval of the individual whose seal appears hereon.

WARNING:

OBO/SEB SECURITY DETAILS

UNCLASSIFIED

SEPTEMBER 2024

_HPK-05N-DOS-14_FY25.DWG

UNCLASSIFIED 2 OF 4

STUD WALL

CEILING SLAB

FLOOR SLAB

ATTACK SIDE PROTECTED SIDE

1 SECTION - 5 MINUTE FE HARDLINE WALL

SCALE: 1:5

MATERIAL SPECIFICATIONS:

ANGLES:

fy=250 MPa (36 KSI)

PLATE:

fy=250 MPa MIN.

NOTE: ALL NUMBERS AND DIMENSIONS ARE

IN MILLIMETERS UNLESS NOTED OTHERWISE

NOTE: ARCHITECTURAL FINISH TO BE

SPECIFIED BY A/E OR OTHERS

STUD WALL: SEE NOTES ON WOOD OR METAL

ALTERNATE INSTALLATION:

PLYWOOD SHOWN ON THE PROTECTED

SIDE. PLYWOOD CAN BE INSTALLED ON

ATTACK SIDE IF ANCHORS THROUGH

PLATE ARE TACK WELDED*.

GYPSUM BOARD (OR OTHER FINISH MATERIAL)

STRUCTURAL GRADE:

PLYWOOD: CLASS - ABX

E=10MPa (1500 PSI), Fb=8273 kPa (1200 PSI), Fv=965 kPa (140

PSI)

plywood

WOOD STUD WALL CONSTRUCTION: 38 x 140 (2" x 6" NOMINAL) WOOD STUDS @ 200 O.C. w: 38 x 140 (2" x 6" NOMINAL) WOOD HEAD AND SILL PLATES. FRAME WITH 3.4 (1.3") MINIMUM FRAMING NAILS, ANCHOR TOP AND BASE TRACK WITH 16 x 70 (5/8" x 2-1/2") DROP ANCHORS @ 400 O.C., MAXIMUM 75 mm TO EDGE OF WALL. PROVIDE MINIMUM 1-1/2" BITE

AT WOOD FRAMING FOR ALL FASTENERS FOR ADDITIONAL STEEL OR PLYWOOD SHEATHING.

METAL STUD WALL CONSTRUCTION: 41 x 150 x 1.9 (6" x 18 GA.) GALVANIZED STEEL C- studs @ 200 O.C. W/50 x 150 x 1.9 (2" x 6" x 18 GAUGE) TOP AND BASE TRACK. FRAME WITH 4.8mm x 12mm (#10 x 3/4") SELF DRILLING SCREWS, ANCHOR TOP AND BASE TRACK WITH 16 x 70 (5/8" x 2-1/2") DROP ANCHORS @ 400 O.C., MAXIMUM 75 mm TO EDGE OF WALL.

19mm (3/4") Nominal [18mm (23

32")ACTUAL MINIMUM

THICKNESS] PLYWOOD SHEET, ATTACH W/ATTACH W/M6.3x40 (#14x1-5/8") SELF DRILLING SCREW (TYP) @150 O.C. MAX

(VERTICAL), 75 FROM EDGE & AT EACH STUD [1ST LAYER

PLYWOOD TO STUD]

19mm (3/4") Nominal [18mm (23

32")ACTUAL MINIMUM

THICKNESS] PLYWOOD SHEET, ATTACH W/M5 x 30 (#10 x 1 14" )

FLATHEAD SCREWS @300 O.C. EACH WAY [2ND LAYER PLYWOOD

TO PLYWOOD - ALTERNATE DIRECTION TO 1ST LAYER]

75 x 6 (3"x1/4") STEEL PLATE TOP & BOTTOM & SIDES [BOTH SIDES OF WALL], ATTACH WITH 6mm (#14) X 75 (65mm) HEX

WASHER HEAD SELF TAPPING SCREWS @ 100 O.C. INTO

RUNNER AND 400 O.C. INTO STUD*

5 MINUTE FE WALL - 2 LAYER EITHER SIDE

OF STUD WALL WITH BAR

HPK-05N-DOS-14D

Buildings Operations

U.S. Department of State

Office of Overseas

SHEET:

DATE:

DWG.TITLE:

This document is the property of the U.S. Government. Further reproduction and/or distribution is prohibited without the express written permission of:

Overseas Buildings Operations, U.S. Department of State, Washington, DC, 20522-0620. Information on this document is not to be altered except with the written approval of the individual whose seal appears hereon.

WARNING:

OBO/SEB SECURITY DETAILS

UNCLASSIFIED

SEPTEMBER 2024

_HPK-05N-DOS-14_FY25.DWG

UNCLASSIFIED 4 OF 4

HGW-15N-DOS-04A

HPK-60R-DOS-01A

Physical Security OPR
Table of Contents
Chapter 1 Introduction
Chapter 2 Design Requirements
Attachment A - Red Book
2025 - Physical Security Detail Handbook
Table of Contents
Standard Anti-Ram Details
Anti-Climb Fence & Wall Details
Reference Details
Certified Assemblies - 5-Minute FE
Certified Assemblies - 15-Minute FE/BR
Certified Assemblies - 60-Minute FE/BR
Certified Assemblies - Walls & Partitions
Penetration Details
Miscellaneous Ballistic Protection Details
Physical Security Detail Supplements
Perimeter Protection Streetscape Handbook
Manual Drop-Arm Barriers
Appendix A
Engineering Drawings

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