ATTACHMENT_1_-_Specifications.pdf

USCGC STRATTON (WMSL 752)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2017

Developed By: Jason P Stonehouse

(Rev 0, 13 September 2016)

ATTACHMENT 1

USCGC STRATTON (WMSL-418) DOCKSIDE AVAILABILITY FY2017

ii (Rev 0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items ............................................................................................. xi Principal Characteristics ............................................................................................................................. xii General Requirements WORK ITEM 1: Fuel Oil Manifold Valve Overhaul WORK ITEM 2: Galley Grease Fire Extinguishing System, Inspect and Test WORK ITEM 3: Gas Turbine Module Fixed CO2 Fire Extinguishing System, Inspect and Test WORK ITEM 4: Heptafluoropropane (HFP) Fire Extinguishing System, Inspect and Test WORK ITEM 5: Water Mist Fire Extinguishing System, Inspect WORK ITEM 6: Forward and Aft Capstans, Annual Maintenance, Perform WORK ITEM 7: Dual Point Davit ,Biennial Maintenance, Perform WORK ITEM 8: Folding Boom Cranes, Biennial Maintenance, Perform WORK ITEM 9: Oily Water Separator System, Groom WORK ITEM 10: Flight Deck Net, Weight Testing WORK ITEM 11: Flight Deck Safety Nets, Renew WORK ITEM 12: Tanks (Water Mist), Preserve “100%” WORK ITEM 13: Tanks (Water Mist), Preserve “Partial” WORK ITEM 14: Temporary Services, Dockside, Home Pier WORK ITEM 15: Deck Covering (Polymeric), Repair and Seal WORK ITEM 16: Surfaces, Preserve WORK ITEM 17: Steering Gear Hydraulic System, Flush WORK ITEM 18: Deck Covering (Slip-Resistant), Renew WORK ITEM 19: Flex Hose Assemblies, Renew WORK ITEM 20: Auxiliary Seawater Piping, Modify WORK ITEM 21: Laundry Electrical Circuits, Modify WORK ITEM 22: Intake Ventilation, Modify WORK ITEM 23: Cofferdam, Install iii (Rev 0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev 0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 750-WMSL 085-021, Rev C, Tank Capacity Curves (WMSL 752 Only)

(ASC085013C)

Coast Guard Drawing 750-WMSL 085-025, Rev -, Compartment Areas & Volumes NSC 3 & Follow

(AS3085012)

Coast Guard Drawing 750-WMSL 100-001, Rev L, General Arrangements (ASC100001) Coast Guard Drawing 750-WMSL 100-022, Rev J, Unit 2110 Structure - Innerbottom to 1st Platf Fr 35 -

44 (ASC100211)

Coast Guard Drawing 750-WMSL 100-023, Rev H, Unit 2120 Structure - 1st Platf to 2nd Deck Fr 35 to

Fr 44 (ASC100212) Coast Guard Drawing 750-WMSL 100-024, Rev G, Unit 2130 Structure 2nd Deck to Main Deck - Fr 35 to Fr 44 (ASC100213) Coast Guard Drawing 750-WMSL 100-062, Rev B, Topside Configuration for NSC 3 Only (AS3100004) Coast Guard Drawing 750-WMSL 100-068, Rev -, Topside Configuration (NSC 3 SRD) (ASC100004C) Coast Guard Drawing 750-WMSL 101-508, Rev D, C & A Second Deck Hull 3 &Follow (AS3101005) Coast Guard Drawing 750-WMSL 167-502, Rev C, Hatch & Scuttle List, Ship Wide (ASC167003) Coast Guard Drawing 750-WMSL 167-504, Rev. E, Hatch & Scuttle List Ship Wide, NSC 3 and Follow

(AS3167003)

Coast Guard Drawing 750-WMSL 180-013, Rev E, Fdn Arr Dwg Design Unit 2120 Bklt No. 1

(ASC180212)

Coast Guard Drawing 750-WMSL 180-014, Rev D, Fdn Arr Dwg Design Unit 2130 Bklt No. 1

(ASC180213)

http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v (Rev 0)

Coast Guard Drawing 750-WMSL 300-017, Rev C, Unit 2120 1st Platf Fr 35 to Fr 44 Arr of Elect Eqpt

(ASC300212)

Coast Guard Drawing 750-WMSL 300-018, Rev C, Unit 2130 2nd Deck Fr 35 to Fr 44 Arr of Elect Eqpt

(ASC300213)

Coast Guard Drawing 750-WMSL 304-014, Rev C, Unit 2120-1st Platf-Fr 35 to Fr 44 Wireway Arrangement and Details (ASC304212)

Coast Guard Drawing 750-WMSL 320-514, Rev. C, PWR Sys S/S Gen & SWBD Intcon Dk Plan & Elem Wrg Diag (ASC3200018)

Coast Guard Drawing 750-WMSL 330-005, Rev C, Lighting System Deck Plan AMR (UL & LL), MMR (Fwd & Aft) (UL & LL) (ASC330004)

Coast Guard Drawing 750-WMSL 330-011, Rev E, Lighting System Deck Plan Second Deck - Fwd of Fr

52 (ASC330007)

Coast Guard Drawing 750-WMSL 436-011, Rev D, Fire Detection Sys Deck Plan (ASC436009) Coast Guard Drawing 750-WMSL 493-001, Rev D, Unclassified LAN Cable Block Diagram

(ASC493001)

Coast Guard Drawing 750-WMSL 508-001, Rev. C, Piping and Machinery Insulation Schedule and L/M

(ASC508001)

Coast Guard Drawing 750-WMSL-509-001 Rev A, HVAC Insulation Schedule and L/M (ASC509001) Coast Guard Drawing 750-WMSL 512-024, Rev C, Vent & Air Conditioning Arr 1st Platf Unit 2120

(ASC512212)

Coast Guard Drawing 750-WMSL 528-016, Rev. E, Plumbing & Interior Deck Drains and Vent System -

Unit 2120 (ASC528212-PD) Coast Guard Drawing 750-WMSL 528-041, Rev. D, Plumbing Fixture Hook-Up Detail Booklet

(ASC528004)

Coast Guard Drawing 750-WMSL 530-010, Rev. B, Potable Water Unit 2120 (ASC530212-PW) Coast Guard Drawing 750-WMSL 540-001, Rev G, Fuel Oil Diagram (ASC540001) Coast Guard Drawing 750-WMSL 593-027, Rev. D, Sewage System Unit 2120 (ASC593212-SS) Coast Guard Drawing 750-WMSL 593-078, Rev. C, Bilge & Oil Pollution Control System Unit 2120

(ASC593212-PC)

Coast Guard Drawing 750-WMSL 600-014, Rev D, Fab & Instl of Hull Design, Unit 2120 (ASC600212) Coast Guard Drawing 750-WMSL 602-004, Rev. C, Photoluminescent Markings (ASC602006) Coast Guard Drawing 750-WMSL 602-010, Rev. C, Label Plates List - Access, Frames and Bulkheads

(ASC602012)

Coast Guard Drawing 750-WMSL 612-003, Rev C, Helo Landing Area Safety Nets & Wheel Stops Arr and Details (ASC612003) Coast Guard Drawing 750-WMSL 623-500, Rev F, Vertical Ladder and Ladder Rung List and Details

Ship Wide (ASC623004) Coast Guard Drawing 750-WMSL 631-003, Rev A, Flight Deck Markings (ASC631003) Coast Guard Drawing 750-WMSL 635-001, Rev -, Thermal & Acoustic Insulation (ASC635001) Coast Guard Drawing 750-WMSL 801-004, Rev -, Booklet of General Plans NSC 3 SRD (ASC801001C) Coast Guard Drawing 750-WMSL 801-004, Rev A, Booklet of General Plans NSC 3 SRD

(ASC801001C)

Coast Guard Drawing 750-WMSL-085-021, Rev C, Tank Capacity Curves Coast Guard Drawing 750-WMSL-100-001, Rev H, General Arrangements (ASC100001) vi (Rev 0)

Coast Guard Drawing 750-WMSL-100-060, Rev C, General Arrangement NSC 3 Only (AS3100001) Coast Guard Drawing 750-WMSL-167-001, Rev F, Manhole List Installation and Fabrication Details

Ship Wide (ASC167001) Coast Guard Drawing 750-WMSL-320-040, Rev C, Electrical One Line Diagram (NSC3-

SRD)(ASC320001C)

Coast Guard Drawing 750-WMSL-320-511, Rev G, Power Sys Deck Plan-Second Dk, Aft of FR 52

(ASC320006)

Coast Guard Drawing 750-WMSL-320-512, Rev G, Power Sys Deck Plan - Main Dk, Aft of FR 52

(ASC320008)

Coast Guard Drawing 750-WMSL-320-536, Rev E, Power Sys Deck Plan - Second Dk, Fwd Of FR 52

(Asc320005) Coast Guard Drawing 750-WMSL-320-539, Rev A, Power System Hook Up Book Coast Guard Drawing 750-WMSL-320-572, Rev A, Laundry Room Power System Upgrade Coast Guard Drawing 750-WMSL-505-006, Rev D, List of Hoses (ASC505006) Coast Guard Drawing 750-WMSL-512-527 Rev (-), AIRLIFT MODS TO VENTILATION SYSTEM SS

2-56-2 Coast Guard Drawing 750-WMSL-520-001, Rev H, Seawater Cooling System Diagram (ASC520001) Coast Guard Drawing 750-WMSL-520-004, Rev E, Salt Water Cooling Unit 1320 (ASC520132-SW) Coast Guard Drawing 750-WMSL-520-005, Rev E, Salt Water Cooling Unit 2110 (ASC520211-SW) Coast Guard Drawing 750-WMSL-520-008, Rev F, Salt Water Cooling Unit 2210 (ASC520221-SW) Coast Guard Drawing 750-WMSL-520-506, Rev A, Auxiliary Seawater Piping Mods FWD Fr 52 Coast Guard Drawing 750-WMSL-522-1, Rev F, Diagram Machinery Space Water Mist (ASC522001) Coast Guard Drawing 750-WMSL-522-2, Rev -, Machinery Space Water Mist System Description

(ASC522001-02)

Coast Guard Drawing 750-WMSL-540-070, Rev -, Fuel Oil Diagram WMSL 752 Only (AS1540001C) Coast Guard Drawing 750-WMSL-555-11, Rev C, Machinery Space Watermist System Schematic

(ASC555049)

Coast Guard Drawing 750-WMSL-556-005, Rev -, Steering Gear Hydraulic System Description Coast Guard Drawing 750-WMSL-556-022, Rev F, Steering Gear and Stern Gate Hydraulic Piping - Unit

Coast Guard Drawing 750-WMSL-556-043, Rev -, Steering Gear Hydraulic Diagram WMSL 752 Only Coast Guard Drawing 750-WMSL-582-001, Rev D, Anchoring, Mooring, And Towing Arrangement

(ASC582001)

Coast Guard Drawing 750-WMSL-582-002, Rev G, Mooring and Towing Arrangement (ASC582002) Coast Guard Drawing 750-WMSL-600-011, Rev A, Fab & Instl of Hull Outfit Design, Unit 1340

(ASC600134)

Coast Guard Drawing 750-WMSL-600-025, Rev A, Fab & Instl of Hull Outfit Design, Unit 1340

(ASC600134)

Coast Guard Drawing 750-WMSL-612-003, Rev C, Helo Landing Area Safety Nets & Wheel Stops Arr and Details (ASC612003) Coast Guard Drawing 750-WMSL-635-02, Rev H, Insulation Arr & Details Thermal, Acoustic, & Fire

(ASC635002)

Coast Guard Drawing 750-WMSL-801-004, Rev A, Booklet of General Plans NSC 3 SRD

(ASC801001C)

vii (Rev 0)

Coast Guard Drawing 750-WMSL-801-001, Rev A, Booklet of General Plans (ASC801001) Coast Guard Yard Drawing 750-WMSL-593-001, Rev H, Bilge and Pollution Control System Diagram Coast Guard Drawing 750-WMSL-085-027, Rev A, Docking Drawing (NSC 3 SRD) (ASC085007C) Coast Guard Drawing 750-WMSL-100-021, Rev E, Unit 2100 Structure - Inner Bottom - FR 35 to FR 44

(ASC100210)

Naval Air Warfare Center (NAVAIR) Drawing 627927, Rev A, Visual Landing Aids Installation and

Clearance Requirements NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck NAVSEA Drawing 804-1385781, Rev E, Hangers, Pipe, for Surface Ships NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation

Details NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Commandant Instruction (COMDTINST) M9000.6 (series), Naval Engineering Manual Coast Guard Technical Manual (TechMan 7141), 25-JUN-07, Ultra Fog High Pressure Sprinkler Systems Coast Guard Technical Publication (TP) 7019, 31-MAY-07, Main Gas Turbine - Model LM2500 -

Service Manual Coast Guard Technical Publication (TP) 7065, 15-JUN-07, FORWARD and Aft CAPSTAN - Model

20834 Coast Guard Technical Publication (TP) 7096, 10-OCT-07, Carbon Doixide Safety Manual Coast Guard Technical Publication (TP) 7097, 21-JUN-07, Fire Protection System - Model FM-200 Coast Guard Technical Publication (TP) 7118, Carbon Dioxide Fire Protection System – Series 70 Coast Guard Technical Publication (TP) 7182, 19-OCT-07, Steering Machinery Subsystem Coast Guard Technical Publication (TP) 7190, 18-OCT-07, Manifold Valves Coast Guard Technical Publication (TP) 7193, 03-OCT-07, Steering System Operations and Maintenance

Manual Coast Guard Technical Publication (TP) 7225, 30-OCT-07, Variable Pump - Model A4CSG...Epg/30 Coast Guard Technical Publication (TP) 7346, SWBS 593, 18 April 2008, Bilge Water Separator Ultra

Sep Model US5000-J316 Coast Guard Technical Publication (TP) 7525, Cutter Information Book Auxiliary Machinery (Vol. IV) –

Rev. 1 Coast Guard Technical Publication (TP) 7902, 09-December-13, Preliminary" Dual Point Davit - Models

DDP11000CTS & SP2200 (S/N - 2313 & 2315)

Coast Guard Technical Publication (TP) 7903, 11 Dec 2013. Aft Boat handling system –Model FB90-28 Coast Guard Technical Publication 7427 (TP 7427), 2014, R-102 Restaurant Fire Suppression System –

Design, Installation, Recharge and Maintenance Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0085 (SFLC Std Spec 0085), 2014, Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2014, Electrical

Power for Contractor Tools and Equipment viii (Rev 0)

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), Jan 2014, Auxiliary Machinery Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

OTHER REFERENCES

American National Standards Institute (ANSI/EASA) AR100, 2015, Recommended Practice for the

Repair of Rotating Electrical Apparatus ASTM International (ASTM) A53, 2005, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless ASTM International (ASTM) F1836M, Reapproved 2007, Standard Specification for Stuffing Tubes, Nylon and Packing Assemblies (Metric) ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2013, Occupational Safety and Health

Standards Code of Federal Regulations (CFR) Title 29, Part 1915, Section 15, 2007, Shipyard Employment Code of Federal Regulations (CFR) Title 40, Jul 2013, Protection of the Environment Code of Federal Regulations (CFR) Title 46, Part 90-139, 2011, Shipping Commercial Item Description (CID) A-A-59588, 2005, Rubber Silicone DOD-STD-2188, Apr 1987, Babbitting of Bearing Shells Federal Specification (Fed Spec) HH-P-151, Mar 1991, Rubber-Sheet, Cloth Insert International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power - Fluids - Method for

Coding Level of Contamination by Solid Particles International Standards Organization (ISO) 4406, 1996, Hydraulic Fluid Power – Fluids – Method for

Coding the Level of Contamination by Solid Particles MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-24179, Jun 1987, Adhesive, Flexible Unicellular-Plastic Thermal Insulation MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic) MIL-DTL-24244, May 2000, Insulation Material, With Special Corrosion, Chloride, and Fluoride

Requirements MIL-DTL-24643, Aug 2007, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General

Specification for ix (Rev 0)

MIL-F-24702, Jul 1999, Filter Elements, Hydraulic Disposable, General Specification for (Metric) MIL-HDBK-291, Sep 1986, Cargo Tank Cleaning MIL-I-16411, Nov 1988, Insulation Felt, Thermal, Glass Fiber MIL-PRF-24176C, Oct 2004, Cement, Epoxy, Metal Repair and Hull Smoothing MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application MIL-PRF-900, Mar 1991, Rubber Gasket Material, 45 Durometer Hardness MIL-STD-2003-2, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships &

Submarines (Equipment) MIL-STD-2003-3, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships &

Submarines (Penetrations) MIL-STD-419, Jul 1987, Cleaning and Protecting Piping Tubing, And Fittings for Hydraulic Power

Transmission Equipment MIL-Y-1140, Sep 1985, Yarn, Cord, Sleeving, Cloth, And Tape- Glass National Fire Protection Association (NFPA) 25, 2014, Standard for the Inspection, Testing, and

Maintenance of Water-Based Fire Protection Systems Naval Air Warfare Center (NAVAIR) NAEC ENG 7576, Shipboard Aviation Facilities Resume, Jan

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C 6183, 2005, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets The Society for Protective Coatings (SSPC) Paint Application Specification No. 1 (SSPC-PA Guide 1), 2004, Shop, Field, And Maintenance Painting of Steel The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6 (WAB)/NACE WAB-3, Commercial Wet Abrasive Blast Cleaning x (Rev 0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

5 N Recirculation tank sock filters P/N: 10011036 4 ea. 25.00

8 Y Cylinder, Appleton Marine, Inc

3030 E. Pershing Street

APPLETON, WI

54911 Phone: (920)738-

5432)

P/N: YMD-12188

1 ea. 20.000

8 N Bushing Appleton Marine, Inc

P/N: MMD-5772 4 ea. 50.00

23 Y Cofferdam (Sea Chest) Detail 8A-2E :Coast

Guard Drawings 750-

WMSL-100-021

(Sheet 8A)

None 2 ea 1000

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xi (Rev 0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

5 Water Mist Fire Extinguishing System, Inspect

7 Dual Point Davit ,Biennial Maintenance, Perform

8 Folding Boom Cranes, Biennial Maintenance, Perform

9 Oily Water Separator System, Groom xii (Rev 0)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0" Length between perpendiculars 390' 0" Maximum beam 54' 0" Beam @ 01 level 47' 9-1/8" Depth (01 level @ side to baseline) 39' 2-3/4" 01 deck camber foredeck 1/4" in 1'-0" Minimum berth depth 20' 0" Height of highest projection Approximately 119' Draft, design 14.40' Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each One gas turbine General Electric LM2500; 29,500 SHP Type of propulsion CODAG Electrical system 24 Volt DC Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max Two reduction gears RENK One cross connect gear RENK

HULL

Hull material 5086 Aluminum HSLA-80 Steel ABS EH 36 Steel

ABS AH 36

Frame spacing FWD of FR 9 2' 3" FR 9 to FR 10 6' 9" FR 10 to FR 98 4' 1" FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal Fresh water 12,454 gal JP-5 Fuel 35,182 gal

00000_0316_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is 7690390037.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

COATING MFG PRODUCT NAME BATCH

INDUCTION

TIME

COATING SYSTEM SEQUENCE

(PRIMER/TOUCHUP/3RD COAT, ETC.)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.

SPOT 1 2 3 4 5 AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS, CONVENTIONAL SPRAY,

ROLLED)

AVERAGE DFT

54100_JSP_0614_752

WORK ITEM 1: Fuel Oil Manifold Valve Overhaul

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to overhaul and test valve in the forward fuel manifold.

TABLE 1 – LIST OF VALVES

COMPARTMENT

NUMBER

MANIFOLD

NO.

SIZE

(INCHES)

VALVE

TYPE

VALVE

NUMBER

ACTUATOR

MODEL

OPERATING

PRESSURE

4-44-0-E (LL) 1 5 Globe FT-V-01 MAR120-

1.25MT 200

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 750-WMSL-801-004, Rev A, Booklet of General Plans NSC 3 SRD

(ASC801001C)

Coast Guard Drawing 750-WMSL-100-060, Rev C, General Arrangements NSC 3 Only

(ASC100001C)

Coast Guard Drawing 750-WMSL-540-070, Rev -, Fuel Oil Diagram WMSL 752 Only

(AS1540001C)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Coast Guard Technical Publication (TP) 7190, 18-OCT-07, Manifold Valves

OTHER REFERENCES

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 1998, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets http://www.techstreet.com/index.tmpl#http://www.techstreet.com/index.tmpl http://www.techstreet.com/index.tmpl#http://www.techstreet.com/index.tmpl

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Technical Representative.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install suitable covering to seal off and protect all non-affected surfaces/equipment and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, remove protective material and inspect for the presence of contamination. Clean all equipment and spaces, contaminated due to improper protection, to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall be aware that interferences in way of work include, but are not limited to the below-listed. Handle all interferences in accordance with SFLC Std Spec 0000, paragraph

3.3.5 (Interferences):

• Insulation

• Fuel piping

• Electrical wiring

• Tanks (5-44-0-F)

3.1.5 Operational test - initial. Prior to commencement of work, the Contractor shall witness an operational pre-test (by Coast Guard personnel) of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR

3.2 Manifold valve initial conditions and pre-overhaul testing. The intent of this item is to overhaul the valves of Fuel Oil Manifold listed in the Table 1. The fuel manifold is located in the Forward Main Machinery Room (FMMR: 5-44-0-E) Lower Level, Port Side.

3.2.1 The affected fuel oil tanks may be determined by using Coast Drawing 750-WMSL-540-070.

NOTE

A verification ship check by Contractor prior to bidding is recommended to determine any major interference to access valves for removal and reinstallation.

http://www.sspc.org/standards/scopes.html#http://www.sspc.org/standards/scopes.html http://www.sspc.org/standards/scopes.html#http://www.sspc.org/standards/scopes.html

3.2.2 The concerned work area shall include but not limited to the Forward Main Machinery Room.

Ship’s Force personnel will empty the affected fuel oil tanks to low suction prior to work. The contractor is responsible for any further fuel removal necessary to facilitate manifold and valve overhauls.

3.2.2.1 Due to location of the manifold; the Contractor is responsible for maintaining a level of cleanliness to prevent cross-contamination.

3.2.3 Prior to overhauling the fuel manifold valves, with the aid of ship’s force, cycle each of the valves in the presence of the Coast Guard Inspector. Verify the proper operation of the motor operator valves (MOVs) on each manifold and verify the proper operation of the manual remote operator on each of the manually operated valves which have manual remote operators. With the aid of ship’s force, and in the presence of the Coast Guard inspector, the contractor shall verify the Machinery Control and Monitoring System (MCMS), local and manual control modes of operations. Submit a CFR.

3.2.4 After cycling the MOVs verify that the MOV completely closed each valve during operation by shutting the valve using the manual operator attached to each MOV. Verify that the internal limit switches in the MOVs are operating properly during power operation.

3.2.5 Drain and dispose of residual fuel oil in piping in accordance with all federal, state, and local rules and regulations. Clean up any fuel spilled when manifold is renewed and when manifold is reinstalled.

3.3 Manifold valve overhaul. Disconnect the inlet and discharge connections to each of the affected fuel manifolds. Install 1/4" steel blanks with gaskets on the fuel transfer connections to ensure that no fuel leaks out of the fuel transfer system during work on the fuel manifolds. Fuel lines leading to individual tanks do not need to be blanked to perform the work in this specification item. All blank flanges must be installed with bolts, washers, and nuts in all bolt holes. Gaskets installed in the flanges including blank flanges shall be in accordance with SAE-AMS-C-6183.

3.3.1 Prior to disconnecting fuel lines or working on manifold valves, verify with ship's force that each of the fuel tanks associated with the manifold have been pumped down to a suction level low enough to avoid fuel spills in the space when the valve bonnets are removed or when manifold connections are opened. Ship's force will pump fuel as required to allow disconnecting manifolds.

3.3.2 Disconnect and set aside the MOVs and manual remote operators on each valve which is operated remotely.

3.3.3 Disassemble the valve bonnet assembly on each valve on the affected fuel manifold.

3.3.4 Disassemble each manifold valve to its elementary components. Match mark valve parts. Clean all metal-to-metal seated valves of foreign matter. Clean valve lid and manifold seats to bright metal without damaging parts.

3.3.5 Lap in each valve disc to obtain 360-degree continuous contact between the valve lid and the manifold seat. If it is required to build up seats by welding to achieve continuous contact, this work shall be the subject of a contract change. In the presence of the Coast Guard Inspector, verify proper valve seating by spotting-in with Prussian blue.

3.3.6 Clean and chase valve stem threads.

3.3.7 Check valve stems for true.

3.3.8 Remove raised metal and sharp edges from mating, sealing, fit and wearing surfaces.

3.3.9 Chase and tap exposed threads to restore original thread forms.

3.3.10 Inspect the manifold body and valve components for wear and defects. Submit a CFR noting any defects and making repair recommendations.

3.3.11 Dress and true gasket mating surfaces.

3.3.12 Reassemble the overhauled valves in each manifold assembly. Renew all gland studs and gland nuts. Clean and chase gland stud’s threaded hole in valve bonnet. Use anti-seize compound during assembly of fasteners.

3.3.12.1 Renew packing with the same size and type as that removed.

3.3.12.2 Renew all disturbed flange gaskets including bonnet gaskets. Clean, dress and true all gasket mating surfaces.

3.3.12.3 Inspect bonnet studs and nuts. Submit a CFR reporting any damaged bonnet studs or nuts with recommendation for renewals. Use anti-seize compound during assembly of fasteners.

3.3.12.4 In the presence of the Coast Guard Inspector, the Contractor shall test each overhauled manifold valve assembly for ease of operation. Perform final test of all valves and manifold assemblies for proper installation and freedom of operation. Place all valves and manifold valves in the "closed" position.

3.3.13 Testing. Test the overhauled valves in accordance with the applicable standards listed in Table I (Valve Standards). Submit a CFR.

TABLE 2 - VALVE STANDARDS

VALVE TYPE INDUSTRY STANDARD

Steel Valves MSS SP-61

Butterfly Valve MSS SP-67 Ball Valves, Flanged or Butt-

Welded Ends MSS SP-72

Bronze Gate, Globe, Angle and Check Valves MSS SP-80

All others ASME B16.34

3.4.5 Valve reinstallation/installation. Upon completion of all authorized work, the Contractor shall accomplish the following:

• Remove and dispose of all blank flanges and associated gaskets.

• Reinstall/install all overhauled and new valves with new gaskets.

• Renew all missing or damaged valve label plates.

• Renew all bolting hardware.

• Touch-up preserve all new and disturbed surfaces to match existing adjacent areas, in accordance with SFLC Std Spec 6310. Abide by all touch-up requirements outlined in paragraph 3.11.9 (Touch-ups and minor coating repairs)) of SFLC Std Spec 0000.

3.4.6 Valve labeling. The Contractor shall install valve label plates on all new valves in accordance with

ASTM F992.

3.4.7 Leak test. After all authorized repairs of mechanical (i.e. threaded, bolted, etc.) joints, the Contractor shall perform an operational test of the fuel transfer system using the system fluid at normal operating pressure. Be aware that no visible leakage or deformation is acceptable. Repair all leaks and discrepancies found. Submit a CFR.

3.5 Valve preservation.

3.5.1 For manifold valves, power tool clean the valve hand wheels and bonnets to a tight paint film, SSPC-SP 3. Paint the valve hand wheels with one coat of epoxy primer and one coat of silicone alkyd enamel paint. Final color to be yellow to match existing. Color coat valve and valve handles in accordance with SFLC Std Spec 6310.

3.5.2 For individual valves, power tool clean the entire valve body, valve hand wheels and bonnets to a tight paint film, SSPC-SP 3. Paint the valve bodies with one coat of epoxy primer to match existing color. Paint the valve hand wheels with one coat of epoxy primer and one coat of silicone alkyd enamel paint. Final color to be yellow to match existing.