ATTACHMENT_1_-_Specifications.pdf

USCGC WAESCHE (WMSL 751)

SPECIFICATION FOR DRYDOCK REPAIRS

FQ2_FY2015

Developed By: Alaun I. Buckley

(Rev-1, 17 November 2014)

WLEstrada Typewritten Text

ATTACHMENT 1

USCGC WAESCHE (WMSL-418) DRYDOCK AVAILABILITY FY2015

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ...................................................................................................................................................... iv Consolidated List of References ................................................................................................................................ v Consolidated List of Government-furnished Property ........................................................................................... xiv Consolidated List of Critical Inspection Items ...................................................................................................... xvii Principal Characteristics ....................................................................................................................................... xviii General Requirements WORK ITEM 1: Hull, 3D Laser Scan WORK ITEM 2: Tanks (Ballast), Inspect WORK ITEM 3: Hull Plate, Repair WORK ITEM 4: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 5: Propulsion Shaft Fairwaters and Rope Guards, Inspect and Repair WORK ITEM 6: Chain Lockers, Clean and Inspect WORK ITEM 7: Voids (Non-Accessible), Leak Test WORK ITEM 8: Voids (Non-Accessible), Preserve Internal Surfaces WORK ITEM 9: Propulsion Shaft Seals (Mechanical), Inspect and Clean WORK ITEM 10: Propulsion Shaft Alignment Check and Bearings (External) Check Clearances WORK ITEM 11: Controllable Pitch Propeller System, General Maintenance WORK ITEM 12: Controllable Pitch Propeller Hub Assembly, General Maintenance WORK ITEM 13: Fathometer Transducer (Shallow Water), Renew WORK ITEM 14: Fathometer Transducer (Deep Water), General Maintenance WORK ITEM 15: Doppler Speed Log, General Maintenance WORK ITEM 16: Doppler Speed Log, Valve, Overhaul WORK ITEM 17: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 18: Seawater Strainers (All Sizes), Overhaul and Inspect WORK ITEM 19: Port and Starboard Steering Actuator, Overhaul WORK ITEM 20: Rudder, Inspect and Repair WORK ITEM 21: Rudder Stock Seals, Clean and Inspect WORK ITEM 22: Bow Thruster Unit (General), Overhaul WORK ITEM 23: Anchors, Chains, and Stoppers, Inspect and Preserve WORK ITEM 24: Transom Doors, Inspection and Repair WORK ITEM 25: Stern Ramp, Partial Preservation WORK ITEM 26: Tanks (JP-5), Clean and Inspect WORK ITEM 27: Hull Plating, Underwater Body Preserve,100 % WORK ITEM 28: Hull Plating Freeboard, Preserve “100%” WORK ITEM 29: Cathodic Protection, Zinc Anode Renew WORK ITEM 30: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 31: Impressed Current Cathodic Protection System Reference Cells, Renew WORK ITEM 32: Temporary Services, Dry-dock Provide WORK ITEM 33: Sea Trials WORK ITEM 34: Dry-docking, Accomplish WORK ITEM 35: Deck, Preserve WORK ITEM 36: Main Propulsion Diesel Engine Sea Chest Suctions, Modify WORK ITEM 37: Sounding Tubes, Replace WORK ITEM 38: Plate Renewal-Optional WORK ITEM 39: Propulsion Shaft Sleeve, Skim Cut-Optional WORK ITEM 40: Intermediate Shaft Sleeve, Skim Cut-Optional WORK ITEM 41: Propulsion Shaft Bearing (Fwd Strut And Stern Tube) Stave Renewal-Optional WORK ITEM 42: Propulsion Shaft Coating, Inspect, Test, and Repair-Optional iii (Rev-0)

WORK ITEM 43: Propulsion Shaft Coating, Inspect, Test, and Repair –Shafts In-Optional WORK ITEM 44: Propulsion Shafting, Remove, Inspect, and Reinstall-Optional WORK ITEM 45: Ballast Tanks, Preserve “Partial”- Optional WORK ITEM 46: Ballast Tanks, Preserve 100%- Optional WORK ITEM 47: Chain Locker, Preserve 100%-Optional WORK ITEM 48: Tanks (JP-5), Preserve 100%- Optional WORK ITEM 49: Impressed Current Cathodic Protection System Anodes, Renew-Optional WORK ITEM 50: Impressed Current Cathodic Protection System Dielectric Shield, Repair-Optional WORK ITEM 51: Impressed Current Cathodic Protection System Dielectric Shield, Renew-Optional WORK ITEM 52: Line Shaft Bearing, Shim and Adjust iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 418-WMSL_169_500, Rev D, Fabrication & Installation of Transom Doors

(ASC169003)

Coast Guard Drawing 750 WMSL 243-007, Rev D, Propulsion Shafting System Arrangement

Coast Guard Drawing 750 WMSL-167-001, Rev G, Manhole Installation and Fabrication Details Ship

Wide (ASC167001)

Coast Guard Drawing 750 WMSL-320-025, Rev D Cathodic Protection System Deck Plan and

Elementary Wiring Diagram

Coast Guard Drawing 750-WMSL 085-022, Rev B, Tank Sounding and Moment of Inertia Tables

(WMSL 751 Only) (ASC085014B)

Coast Guard Drawing 750-WMSL -114-001, Rev B; Fairwaters and Rope Guard Installation Details &

L/M(ASC114001)

Coast Guard Drawing 750-WMSL 243-7, Rev C, Propulsion Shafting System Arrangement

(ASC243008)

Coast Guard Drawing 750-WMSL 243-8, Rev -, Propulsion Shafting and Appendage (ASC243001B)

Coast Guard Drawing 750-WMSL 244-2, Rev A, Stern Tube Seal & Strut Bearings Arrangement &

Details & L/M (ASC244002)

Coast Guard Drawing 750-WMSL 264-001, Rev F, Rdcn Gr / CPP Gtrb LO Diagram (ASC264001)

Coast Guard Drawing 750-WMSL 264-002, Rev -, Rdcn Gear / CPP and Gt Lube Oil System

Description (ASC264001-02)

Coast Guard Drawing 750-WMSL 501-002, Rev E, Machinery Arrangements (ASC501001)

Coast Guard Drawing 750-WMSL 520-001, Rev G, Seawater Cooling System Diagram (ASC520001) http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-0)

Coast Guard Drawing 750-WMSL 520-003, Rev B, Machinery Central Seawater Cooling System

Schematic (ASC520012)

Coast Guard Drawing 750-WMSL 520-022, Rev , Seawater Cooling System Diagram (ASC520001B)

Coast Guard Drawing 750-WMSL 562-002, Rev C, Rudder (ASC562002).

Coast Guard Drawing 750-WMSL 562-003, Rev C, Rudder Support System (ASC562003)

Coast Guard Drawing 750-WMSL 633-001, Rev D, Installation of Cathodic Protection (ASC633001)

Coast Guard Drawing 750-WMSL 085-003, Rev A, Compartment Areas & Volumes NSC 1 & NSC 2

(Only) (ASC085012)

Coast Guard Drawing 750-WMSL 085-019, Rev A, Docking Drawing (NSC 2 SRD) (ASC085007B)

Coast Guard Drawing 750-WMSL 100-001, Rev L, General Arrangements (ASC100001)

Coast Guard Drawing 750-WMSL 100-002, Rev F, Inboard and Outboard Profiles (ASC100002)

Coast Guard Drawing 750-WMSL 100-058, Rev -, Hull Table of Offsets (NSC 1 SRD) (AS1100015)

Coast Guard Drawing 750-WMSL 100-067, Rev -, Hull Table of Offsets (NSC 2 SRD) (ASC100015B)

Coast Guard Drawing 750-WMSL 506-004, Rev B, Ovfl/Air Escapes/Sounding Tubes Unit 1110

(ASC506111-AE)

Coast Guard Drawing 750-WMSL 506-005, Rev A, Overflow/Air Escapes/Sounding Tubes - Unit 1120

(ASC506112-AE)

Coast Guard Drawing 750-WMSL 506-012, Rev B, Ovfl/Air Escapes/Sounding Tubes Unit - 1320

(ASC506132-AE)

Coast Guard Drawing 750-WMSL 506-013, Rev B, Overflow/Air Escapes/Sounding Tubes - Unit 1330

(ASC506133-AE)

Coast Guard Drawing 750-WMSL 506-014, Rev B, Air Escapes/Overflow/Sounding Tubes - Unit 1340

(ASC506134-AE)

Coast Guard Drawing 750-WMSL 506-031, Rev C, Overflow/Air Escapes/Sounding Tubes - Unit 3210

(ASC506321-AE)

Coast Guard Drawing 750-WMSL 506-032, Rev B, Overflow/Air Escapes/Sounding Tubes - Unit 3220

(ASC506322-AE)

Coast Guard Drawing 750-WMSL 506-033, Rev A, Ovrfl/Air Escapes/Sounding Tubes Unit - 3230

(ASC506323-AE)

Coast Guard Drawing 750-WMSL 581-001, Rev C, Anchor Handling (ASC581001)

Coast Guard Drawing 750-WMSL 631-002, Rev K, Paint Schedule (ASC631002)

Coast Guard Drawing 750-WMSL 801-001, Rev A, Booklet of General Plans (ASC801001)

Coast Guard Drawing 750-WMSL 801-003, Rev -, Booklet of General Plans NSC2 SRD (ASC801001B)

Coast Guard Drawing 750-WMSL-085-002, Rev C, Docking Drawing (ASC085007)

Coast Guard Drawing 750-WMSL-085-019, Rev A, Docking Drawing (NSC 2 SRD) (ASC085007B)

Coast Guard Drawing 750-WMSL-085-020, Rev A, Tank Capacity Curves (WMSL 751 Only)

(ASC085013B)

Coast Guard Drawing 750-WMSL-085-022, Rev B, Tank Sounding and Moment of Inertia Tables

(WMSL 751 only) (ASC085014)

Coast Guard Drawing 750-WMSL-085-022, Rev B, Tank Sounding and Moment of Inertia Tables

(WMSL 751 Only) (ASC085014B)

Coast Guard Drawing 750-WMSL-085-19, Rev A, Docking Drawing (NSC 2 SRD) (AS1085007B)

Coast Guard Drawing 750-WMSL-100-009, Rev D, Hull Table of Offsets (ASC100015) vii (Rev-0)

Coast Guard Drawing 750-WMSL-100-011, Rev F, Unit 1110 Structure - Inner Bottom, 1st Platf, & 2nd

Dk - Bow to Fr 10 (ASC100111)

Coast Guard Drawing 750-WMSL-100-032, Rev E, Unit 2310 Structure - Innerbottom to 1st Platform -

FR 52 to FR 64 (ASC100231)

Coast Guard Drawing 750-WMSL-100-036, Rev D, Unit 3110 Structure - 1st Platform and Below FR 65-

77 (ASC100311)

Coast Guard Drawing 750-WMSL-100-040, Rev -, Unit 3210 Structure - Inner Bot to 1st Platform - FR

76 to FR 88 (ASC100321)

Coast Guard Drawing 750-WMSL-100-044, Rev G, Unit 3320 Struct - Inner Bottom 2nd Deck FR 89-98

(ASC100332)

Coast Guard Drawing 750-WMSL-100-509, Rev F, Unit 3320 Struct - Inner Bottom - 2nd Deck - FR 89 -

98 (ASC100332)

Coast Guard Drawing 750-WMSL-101-004, Rev G, C & A, First Platform (ASC101004)

Coast Guard Drawing 750-WMSL-101-017, Rev E, Shell Expansion Scantlings (ASC101017)

Coast Guard Drawing 750-WMSL-114-001, Rev B, Fairwaters and Rope Guard Installation Details &

L/M (ASC114001)

Coast Guard Drawing 750-WMSL-114-003, Rev D, Rudder and Appendages Drawing (ASC114006)

Coast Guard Drawing 750-WMSL-114-004, Rev B, Stern Tube Bossing and Shaft Handling Padeyes

(ASC114007)

Coast Guard Drawing 750-WMSL-161-0022, Rev A, Stern Tube & L/M (ASC161002)

Coast Guard Drawing 750-WMSL-167-001, Rev G, Manhole List Installation and Fabrication Details

Ship Wide (ASC167001)

Coast Guard Drawing 750-WMSL-191-001, Rev F, Diagram Ballast / Dewatering System (ASC191001)

Coast Guard Drawing 750-WMSL-231-3, Rev E, Reduction Gear & LINE Shaft Bearing Bolting &

Chocking Details & L/M (ASC231003)

Coast Guard Drawing 750-WMSL-243-003, Rev B, Shipping & Unshipping of Propulsion Shafting

(ASC243004)

Coast Guard Drawing 750-WMSL-243-004, Rev A, Propulsion Shafting Handling Gear Detail and L/M

(ASC243005)

Coast Guard Drawing 750-WMSL-243-007, Rev D, Propulsion Shafting System Arrangement

(ASC243008)

Coast Guard Drawing 750-WMSL-243-008, Rev -, Propulsion Shafting and Appendage (ASC243001B)

Coast Guard Drawing 750-WMSL-243-7, Rev D, Propulsion Shafting System Arrangement

(ASC243008)

Coast Guard Drawing 750-WMSL-243-8, Rev -, Propulsion Shafting and Appendage (ASC243001B)

Coast Guard Drawing 750-WMSL-244-001, Rev -, Propulsion Shafting System Measured Bearing

Reaction Report (ASC244001)

Coast Guard Drawing 750-WMSL-244-002, Rev B, Stern Tube Seal & Strut Bearings Arrangement &

Details & L/M (ASC244002)

Coast Guard Drawing 750-WMSL-244-003, Rev -, Propulsion Shafting System Measured Bearing

Reaction Report (AS2244001

Coast Guard Drawing 750-WMSL-264-001, Rev F, Rdcn Gr / CPP Gtrb LO Diagram (ASC264001)

Coast Guard Drawing 750-WMSL-264-002, Rev -, Rdcn Gear / CPP and Gt Lube Oil System Description

(ASC264001-02)

viii (Rev-0)

Coast Guard Drawing 750-WMSL-320-025, Rev D Cathodic Protection System Deck Plan and

Elementary Wiring Diagram (ASC320013)

Coast Guard Drawing 750-WMSL-424-001, Rev D, Electronic Navigation Acoustical Cable Block

Diagram (ASC424001)

Coast Guard Drawing 750-WMSL-426-004, Rev B, Speed Log and Depth Finder Transducer Installation and L/M (ASC426003)

Coast Guard Drawing 750-WMSL-501-001, Rev C, Propulsion Shafting and Appendage (ASC243001)

Coast Guard Drawing 750-WMSL-501-002, Rev E, Machinery Arrangements (ASC501001)

Coast Guard Drawing 750-WMSL-501-005, Rev F, Machinery Arrangement (ASC501005)

Coast Guard Drawing 750-WMSL-520-001, Rev G, Seawater Cooling System Diagram (ASC520001)

Coast Guard Drawing 750-WMSL-520-010, Rev E, Salt Water Cooling System Unit 2310 (ASC520231-

SW)

Coast Guard Drawing 750-WMSL-520-015, Rev D, Salt Water Cooling Unit 2300 (ASC520230-SW)

Coast Guard Drawing 750-WMSL-520-022, Rev-, Seawater Cooling System Diagram (ASC520001B)

Coast Guard Drawing 750-WMSL-521-045, Rev -, Firemain Diagram WMSL 751 Only (ASC521001B)

Coast Guard Drawing 750-WMSL-528-003, Rev J, Plumbing and Interior Deck Drain Diagram

(ASC528003)

Coast Guard Drawing 750-WMSL-556-015, Rev E, Bow Thruster HPU Diagram (ASC556009)

Coast Guard Drawing 750-WMSL-556-016, Rev -, Bow Thruster Hydraulic System Description

(ASC556009-02)

Coast Guard Drawing 750-WMSL-556-041, Rev -, Bow Thruster HPU Diagram WMSL 751 Only

(AS1556009B)

Coast Guard Drawing 750-WMSL-561-001, Rev C, Steering Gear Foundation (ASC561001)

Coast Guard Drawing 750-WMSL-562-002, Rev C, Rudder(ASC562002)

Coast Guard Drawing 750-WMSL-562-003, Rev C, Rudder Support System (ASC562003)

Coast Guard Drawing 750-WMSL-583-004, Rev G, Stern Launch & Recovery Arrangement & Details

(ASC583004)

Coast Guard Drawing 750-WMSL-593-007, Rev G, Sewage System Diagram (ASC593004)

Coast Guard Drawing 750-WMSL-593-078, Rev B, Bilge & Oil Pollution Control System Unit

(ASC593212-PC)

Coast Guard Drawing 750-WMSL-631-002, Rev K, Paint Schedule (ASC631002)

Coast Guard Drawing 750-WMSL-633-001, Rev D, Installation of Cathodic Protection (ASC633001)

Coast Guard Drawing 750-WMSL-801-001, Rev A, Booklet of General Plans (ASC801001)

Coast Guard Drawing 750-WMSL-801-003, Rev -, Booklet of General Plans NSC 2 SRD (ASC801001B)

Coast Guard Drawing 750-WMSL-835-003, Rev B, Propulsion Shafting Alignment Procedure

(ASC835003)

Coast Guard Drawing 750-WMSL-835-005, Rev -, Misc Equipment Alignment Procedure (ASC835005)

Coast Guard Drawing 750-WMSL-835-006, Rev -, Propulsion Shafting Alignment Analysis and

Weardown Study (ASC835006)

Coast Guard Drawing 750-WMSL-85-019, Rev A, Docking Drawing (NSC 2 SRD) (AS1085007B)

Coast Guard Fleet Drawing FL 2804-11, Rev E, Visual Identification Numeral & Letter for Ships

Coast Guard Fleet Drawing FL 2804-12, Rev -, USCG Emblem

Coast Guard Fleet Drawing FL 2804-13, Rev G, Visual Identification Kit Schedule

Coast Guard Fleet Drawing FL 2804-15, Rev A, Draft Figures ix (Rev-0)

Naval Sea Systems Command Dwg No. 2145532, Rev B, Indicator/Indicating System Liquid Level

Application/Selection Guide

NAVSEA Dwg 803-1385866, Penetrations; Bulkhead and Deck

NAVSEA Dwg 803-921865, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

CG Tech Pub 7034; Stern Tube Seal – Type M-9, Manufacturers Instruction Book, SWBS Group 243

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color Manual

Coast Guard Technical Publication (TP) 7007, 30-MAY-07, Rudderstock Seal - Type Er+Is

Coast Guard Technical Publication (TP) 7034, 5/31/2007, Stern Tube Seal - Type M9

Coast Guard Technical Publication (TP) 7072, 11-JUN-08, Controllable Pitch Propeller (CPP) -

Installation Manual

Coast Guard Technical Publication (TP) 7072, Manufacturers Instruction Book, SWBS Group 245, CPP

Installation

Coast Guard Technical Publication (TP) 7073, 11-JUN-07, Reduction Gear - Type as 2/250-As 198F

Coast Guard Technical Publication (TP) 7073; Manufacturers Instruction Book, SWBS Group 241, Reduction Gear

Coast Guard Technical Publication (TP) 7079, 13-JUN-07, Stern Tube Bearing & Strut Bearings - Model

22022-100/-200

Coast Guard Technical Publication (TP) 7079, 6/13/2007, Stern Tube Bearing & Strut Bearings - Model

22022-100/-200

Coast Guard Technical Publication (TP) 7120, 17-OCT-07, Duplex Strainer 3/4" Thru 8" - Model 50

Coast Guard Technical Publication (TP) 7140, Feb 2007, Change 0, SWBS Group 633, Cathodic

Protection

Coast Guard Technical Publication (TP) 7153, 24-AUG-07, Controllable Pitch Propeller Users Manual

Coast Guard Technical Publication (TP) 7153, 8/24/2007, Controllable Pitch Propeller Users Manual

Coast Guard Technical Publication (TP) 7158, 21-SEP-07, SRD-500 Dual Axis Doppler Speed Log -

Operation, Service, & Install

Coast Guard Technical Publication (TP) 7182, 19-OCT-07, Steering Machinery Subsystem

Coast Guard Technical Publication (TP) 7202, 24-AUG-07, Bow Thruster Remote Control System

Coast Guard Technical Publication (TP) 7203, 24-AUG-07, Bow Thruster Remote Control System

Coast Guard Technical Publication (TP) 7431, 07-FEB-12, Bow Thruster Installation Manual

Coast Guard Technical Publication (TP) 7498, 26-MAR-08, Bow Thruster - Electric Motor

Coast Guard Technical Publication (TP) 7525, CIB - Auxiliary Machinery Vol. IV (750 Only), Mar 2014, SWBS 581 Anchor Storage and Handling

SSF Form Q9465 Heat Treatment Procedures for Line Shaft Foundation Bolts

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740) 2012, Welding and Allied

Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2012, General

Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6310, 2012, Requirements for

Preservation of Ship Structures x (Rev-0)

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6310, Jan 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2012, Electrical

Power for Contractor‟s Tools & Equipment.

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2012, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2012, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2012, Inspect, Test and Recondition AC Synchronous Generator in-Place

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2012, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2012, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8636), 2012, Temporary

Services

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8636), 2012, Temporary

Services.

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2012, Temporary

Hull Accesses

Tech Pub 7358, VE5900 Echosounder – Technical Handbook

Tech Pub 7480, VE5900 Echosounder

Tech Pub 7482, Navigation Echosounder – LAZ-5100

U.S. Coast Guard Technical Manual (TechPub 7794) Sliding Double Transom Door Model H-WK-868-

OTHER REFERENCES

270‟s APM: Add the “NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for Fabrication, Welding, and Inspection of Submarine Structure” to below, if this package is for a 270 “B-Class” cutter.

AIA/NAS NASM17828, 1999, Nut, Self-locking, Hexagon, Regular-height, (non-metallic insert) 250

Degree F, Nickel-Copper Alloy.

American Society for Non-Destructive Testing (ASNT) SNT-TC-1A, 2006, Recommended Practice for

Non-Destructive Testing Personnel Qualification and Certificate

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

American Welding Society (AWS) B1.10, 1999, Guide for Nondestructive Examination of Welds xi (Rev-0)

American Welding Society (AWS) B1.11, 2000, Guide for the Visual Examination of Welds

American Welding Society (AWS) D1.1/D1.1M, 2008, Structural Welding Code – Steel

American Welding Society (AWS) D3.5, 2000, Guide for Steel Hull Welding

ASME B16.5, 2009, Pipe Flanges and Flanged Fittings, NPS 1/2 Through NPS 24, Metric/Inch Standard

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

ASTM International (ASTM) A105, 2011, Standard Specification for Carbon Steel Forgings for Piping

Applications

ASTM International (ASTM) A106, 2011, Standard Specification for Seamless Carbon Steel Pipe for

High-Temperature Service

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) F468, 2010, Standard Specification for Nonferrous Bolts, Hex Cap Screws, and Studs for General Use

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2008, Occupational Safety and Health

Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2013 Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

Code of Federal Regulations (CFR) Title 46, Part 61, Section 05, 2013, Drydock Examination.

Code of Federal Regulations (CFR) Title 49, Oct 2013, Transportation

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust-

Petrolatum

Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Rubber-Sheet, Cloth Insert

Federal Specification RR-C-271F (Fed Spec RR-C-271F), July 2011, Chain and Attachments, Welded and Weldless

General Specifications for Overhaul of Surface Ships (GSO), 2004, Section 581 Anchor Stowage and

Handling

International Standard Organization (ISO) 4406, 7/13/2004; Hydraulic Fluid Power -- Fluids -- Method for Coding the Level of Contamination by Solid Particles

International Standard Organization (ISO) 4406, Rev -, 7/13/2004; Hydraulic Fluid Power -- Fluids --

Method for Coding the Level of Contamination by Solid Particles

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-58, 2009, Pipe

Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves xii (Rev-0)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

Michell Bearing Dwg NB/1/218895 Special NPL4 Plummer Bearing Pedestal Mounted

Michell Bearing Dwg NB/1/218897 Special NPL4 Plummer Bearing Flange Mounted

Michell Bearings Operation and Maintenance Instructions OMI 1777, Rev-1 NPL4 Naval Plummer

Bearings

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-18001, Aug 2008, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-23549, May 2002, Grease, General Purpose

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-2199, Oct 1993, Glass Reinforced Plastic Coverings for Propeller Shafting (Metric)

MIL-STD-777, Aug 2002, Schedule of Piping, Valves, Fittings, and Associated Piping Components for

Naval Surface Ships

Mitchell Bearing Dwg NB 70339

Naval Sea Systems Command (NAVSEA) 0943-LP-017-2010, Technical Repair Standard for Surface

Ships Main Propulsion Shafting

Naval Sea Systems Command (NAVSEA) T9074-AS-GIB-010/271, Apr 1997, Requirements for

Nondestructive Testing Methods

Naval Ship's Technical Manual (NSTM) Chapter 243, May 2006, Propulsion Shafting

Naval Ship's Technical Manual (NSTM) Chapter 244, May 2006, Propulsion Bearings and Seals

Naval Ship's Technical Manual (NSTM) Chapter 262, Dec 2001, Lubricating Oils, Grease, Specialty

Lubricants, And Lubrication Systems

Naval Ship's Technical Manual (NSTM) Chapter 556, Dec 2000, Hydraulic Equipment Power

Transmission and Control

NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

SAE-AMS-G-6032, Grease, Plug Valve, Gasoline and Oil Resistant

SAE-AS8660, Silicone Compound

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Paint Application Specification No. 1 (SSPC-PA Guide 1), 2004, Shop, Field, And Maintenance Painting of Steel xiii (Rev-0)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Water jetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by

Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel & Other Hard

Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard

Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6/NACE No.3, 2004, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Prepartion

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP

10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP

10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of

Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

The Society for Protective Coatings SSPC -SP VIS-1-02, Guide and Reference Photographs for Steel

Surfaces Prepared by Dry Abrasive Blast Cleaning

The Society for Protective Coatings SSPC/NACE VIS 4/NACE No. 7, Guide and Visual Reference

Photographs for Steel Cleaned by Waterjetting

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal

Walz & Krenzer Drawing H-WK-868-29 Rev H, Sliding Door for NSC 1 Class xiv (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

9 N M9 FACE SEAL

CHANGE KIT, 605

NSC H75888-01

WLP001354-002 2 ea. 22,000.00

12 N Plug F007867 4 75

12 N O-Ring F088083 4 5

12 N O-Ring F088595 10 300

12 N Sealing Compound F067211 4 60

12 N Lubricant F067665 4 40

12 N Grease K192698 1 600

12 N Lubricant F067061 2 200

12 N Break bolt F000972 10 320

12 N Lock pin F000117 80 10

12 Y ***Fathometer

Transducer, Shallow

Water, 200 kHz

ELAK Nautik LSE 313 1 ea. 1000

21 N Seat (Split)

Assembly

H75378-01-4 2 500

22 N Bushing Pc 24, Part

No. 109616 (i.e.

Thruster Lower Gear

Module)

K983545 1 ea. 250

22 N Seal Ring Pc 50, Part

No. 109616 (i.e.

Thruster Lower Gear

Module)

901033 1 ea. 140

22 N Seal Ring Pc 54, Part

No. 109616 (Thruster

Lower Gear Module)

901034 1 ea. 15

22 N O-Ring Pc 59, Part

No. 109616 (i.e.

Thruster Lower Gear

Module)

901005 1 ea. 15

22 N O-Ring Pc 62, Part

No. (i.e. Thruster

Lower Gear Module)

94420 1 ea. 15

22 N O-Ring Pc 66, Part

No. 109616 (i.e.

Thruster Lower Gear

Module)

90751 2 ea. 110 xv (Rev-0)

22 N Locking Compound

Pc 113, Part No.

109616 (i.e. Thruster

Lower Gear Module)

992006 1ea. 130

22 N Locking Compound

Pc 114, Part No.

109616 (i.e. Thruster

Lower Gear Module)

992051 1 ea. 130

22 N Locking Compound

Pc 115, Part No.

109616 (i.e. Thruster

Lower Gear Module)

82099 1 ea. 120

22 N Washer Pc 4, Part

No. 108835 (i.e.

Propeller hub)

RPM30001505 24 ea. 25

22 N Washer Pc 14, Part

No. 108835 (i.e.

Propeller hub)

85178 12 ea. 15

22 N O-Ring Pc 20, Part

No. 108835 (i.e.

Propeller hub)

992538 4 ea. 35

22 N O-Ring Pc 21, Part

No. 108835 (i.e.

Propeller hub)

992539 1 ea. 35

22 N Round Bar Pc 25, Part No. 108835 (i.e.

Propeller hub)

RPM300017744 3 ea. 20

22 N Locking Compound

Pc 28, Part No.

108835 (i.e.

Propeller hub)

992006 1 ea. 112

22 N Locking Compound

Pc 29, Part No.

108835 (i.e.

Propeller hub)

992007 1 ea. 150

22 N Locking Compound

Pc 30, Part No.

108835 (i.e.

Propeller hub)

82100 1 ea. 24

22 N Grease Pc 31, Part

No. 108835 (i.e.

Propeller hub)

992009 1 ea. 30

22 N Lubricant Pc 32, Part

No. 108835 (i.e.

Propeller hub)

992010 1 ea. 250

22 N Piston Ring Pc 48, Part No. 108835 (i.e.

Propeller hub)

992038 1 ea. 100

22 N Plug Pc 35, Part No.

108835 (i.e.

K954022 4 ea. 30 xvi (Rev-0)

Propeller hub)

22 N O-Ring Pc 58, Part

No. 108835 (i.e.

Propeller hub)

992042 4 ea. 15

22 N Seal Ring Pc 3, Part

No. 312001(i.e. Stern

Tube Seal)

92935 3 ea. 15

24 Y Open/close cylinder D-WK-868-32 2 ea 22,600.00

24 Y Locking cylinder D-WK-868-44 2 ea 5,300.00

N Door Gasket Set

D-WK-868-40

Pcs 6, 12, 13, 14, 15 1 ea 1,650.00

N

Guide Rail Plastic

Insert

D-WK-868-42

Pcs 24, 25, 26, 27, 28, 29 1 ea 7,700.00

31 N Reference Electrode, Silver & Silver

Chloride: Evoqua

Water Technology)

6140-01-118-4721 / 50910-

4 ea. 4,249.91

41 Y Stave Pulling Tool NSN: 1 ea.

49 N Anode, Elliptical, Platinum & Niobium,

37.5 A W3T106665

(Evoqua Water

Technology)

5342-01-540-3444/74435-1 1 ea 3,525.00

49 N Shell, Mounting

W3T106665 (Evoqua

Water Technology)

74226 1 ea 264.50

49 N Mat, Neoprene

W3T106665 (Evoqua

Water Technology)

5330-01-540-9556/74225 1 ea 35.26

49 N Nut/Washer, Molded

W3T106665 (Evoqua

Water Technology)

73547 6 ea 35.14

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

4 Hull Plating (U/W Body), Ultrasonic Testing

8 Voids (Non-Accessible), Leak Test

10 Propulsion Shaft Alignment Check and Bearings (External) Check Clearances

12 Controllable Pitch Propeller Hub Assembly, General Maintenance

18 Seawater Strainers (All Sizes), Overhaul and Inspect

19 Port and Starboard Steering Actuator, Overhaul

20 Rudder, Inspect and Repair

21 Rudder Stock Seals, Clean and Inspect

22 Bow Thruster Unit (General), Overhaul

23 Anchors, Chains, and Stoppers, Inspect and Preserve

30 Impressed Current Cathodic Protection System, Inspect and Maintain

42 Propulsion Shaft Coating, Inspect, Test, and Repair-Optional

43 Propulsion Shaft Coating, Inspect, Test, and Repair – Shafts In-Optional

44 Propulsion Shafting, Remove, Inspect, and Reinstall-Optional xviii (Rev-0)

PRINCIPAL CHARACTERISTICS

PC_418_WMSL_0909

418' WMSL

PHYSICAL CHARACTERISTICS

Length Overall 418' 0"

Length between Perpendiculars 390' 0"

Maximum Beam 54' 0"

Beam @ 01 Level 47' 9-1/8"

Depth (01 Level @ side to Baseline) 39' 2-3/4"

01 Deck Camber Foredeck 1/4" in 1'-0"

Minimum Berth Depth 20' 0"

Height of highest projection Approximately 119'

Draft, Design 14.40'

Design Displacement 3925 long tons

HULL CHARACTERISTICS

Hull Material 5086 Aluminum

HSLA-80 Steel

ABS EH 36 Steel

ABS AH 36

Frame Spacing

FWD of FR 9 2' 3"

FR 9 to FR 10 6' 9"

FR 10 to FR 98 4' 1" xix (Rev-0)

FR 98 to FR 99 3'-8"

MACHINERY CHARACTERISTICS

Two Diesel Engines MTU 20V, 20-cylinder 9,730 SHP each

One Gas Turbine General Electric LM2500; 29,500 SHP

Type of Propulsion CODAG

Electrical System 24 Volt DC

Two Controllable Pitch Propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max

Two Reduction Gears RENK

One Cross Connect Gear RENK

ELECTRICAL CHARACTERISTICS

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar

3512B diesel engines with Baylor ship service generators

Shore Tie Cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel Oil 220,359

Fresh Water 12,454

JP-5 Fuel 35,182

1 (Rev-0)

00000_1014_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor‟s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2013 Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

Code of Federal Regulations (CFR) Title 49, Oct 2013, Transportation

3. REQUIREMENTS

2 (Rev-0)

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.2 Contractor-provided fire extinguishers. The Contractor shall provide portable fire extinguishers.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with (COMDTINST)_MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 5 of COMDTINST MI0360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3 (Rev-0)

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC

Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors‟ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40

CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

4 (Rev-0)

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2012 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Std Spec 8634, Drydocking, Appendix A, page A5, paragraph A2.7.1.3 Side Blocks: Remove formula value shown as g – Acceleration of gravity – 32.3 Ft/sec , and replace with formula value g -

Acceleration of gravity - 32.174 ft/sec

3.7.2 SFLC Std Spec 0740, Welding and Allied Processes. SFLC Std Spec 0740 added Appendix E, Stray

Current Protection: New Appendix is posted with SFLC Standard Specifications as a separate document on internet and intranet webpage.

3.7.2.1 SFLC Std Spec 0740, page 1, paragraph 1.2 Appendices: Add „Stray Current Protection‟ to „Process

Standard column of appendices table. Add „E‟ to „Appendix‟ column of appendices table.

3.7.2.2 SFLC Std Spec 0740, page 4, paragraph 3.1.3 Stray current protection: Add “The Contractor shall meet all requirements for stray current protection as specified in Appendix E - Stray Current Protection.” directly after paragraph 3.1.3 title.

3.7.2.3 SFLC Std Spec 0740, page 4, paragraph 3.1.3 Stray current protection: Delete paragraphs 3.1.3.1 and

3.1.3.2.

3.7.3 SFLC Std Spec 0450, Electrical Power for Contractor‟s Tools and Equipment, page 1, paragraph 1.1 Intent:

Add sentence, “Note that stray current protection for welding equipment is covered in SFLC Standard

Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.7.3.1 SFLC Std Spec 0450, page 5, paragraph 3.4 Equipment Grounding: Add sentence, “Stray current protection for welding equipment is covered in SFLC Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.7.3.2 SFLC Std Spec 0450, page 6, paragraph 3.4 Equipment Grounding: Delete paragraphs 3.4.1.4 and

3.4.1.5.

3.7.3.3 SFLC Std Spec 0450, page 6, paragraph 3.4 Equipment Grounding: Delete Figure 5.

3.7.4 SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental Protection has been superseded by SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental

Protection at Contractor Operated (Non USCG) Facilities, with addition of SFLC Std Spec 0000 Appendix B

Requirements for Environmental Protection at USCG Facilities. The new Appendices are posted with SFLC

Standard Specifications as separate documents on SFLC Standard Specification webpage.

3.7.4.1 SFLC Std Spec 0000, page 22, paragraph 3.3.3.1 NOTE. Add "Flame-retardant polyethylene deck plate with a non-slip diamond pattern from 10 to 40mil thickness" to body of Note.

3.7.4.2 SFLC Std Spec 0000, page 3, bullet “ISC.” Delete “lead-contaminated materials.”

3.7.4.3 SFLC Std Spec 0000, page 27, after Note box under paragraph 3.3.13.1.2 add the following paragraphs:

5 (Rev-0)

“3.3.13.1.3 Dock and Sea trials. The Contractor shall conduct dock trials to test the work performed during the contract when required by individual work items (see 3.3.13 Tests and Inspections). This shall include operational tests or inspections, as appropriate, of all machinery, piping, wiring, insulation, preservation work, deck coverings, and any other article removed, moved, disturbed, or damaged by the Contractor in accomplishing the work outlined in the specification. Schedule for these specific dockside tests or inspections shall be included within the planning document (see 3.2.5

Planning document).

3.3.13.1.3.1 The Contractor shall provide a pier facility or allow the vessel to move to a Coast Guard pier to support dock trials.