Attachment__1_Draft_Lead_and_Asbestos_Abatement_Spec_Draft_3.pdf

PDF 2 MB Posted Feb 25, 2015

Attached to: HSCG85-15-Q-P30868 Federal contract opportunity
Solicitation number: HSCG85-15-Q-P30868
Issued by: Department of Homeland Security US Coast Guard

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Attachment 1 Draft Spec Lead and Asbestos Abatement

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Attachment__6_IBCT_Cutters_and_Barges_by_Homeport_Location.xlsx	XLSX spreadsheet	Feb 25, 2015
Attachment__4_Draft_Sample_Task_Order_IDIQ_Lead_Asbestos_Abatement.pdf	PDF	Feb 25, 2015
Attachment__2_Draft_SLFC_Std_Spec_0000.pdf	PDF	Feb 25, 2015
Attachment__3_Draft_Pricing_Schedule.pdf	PDF	Feb 25, 2015
Attachment__5_Customer_Survey_Questions_IDIQ_Lead_and_Asbestos.docx	DOCX document	Feb 25, 2015

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Attachment #1: Draft Lead & Asbestos Abatement

IDIQ Specification for Abatement FY2015

Lead & Asbestos Abatement

SPECIFICATION FOR ABATEMENT

FY2015

(Draft-3, 10 February 2015)

LEAD AND ASBESTOS ABATEMENT FY2015

ii (Draft-3)

TABLE OF CONTENTS

Revisions Record ............................................................................................................................................................. iii

Consolidated List of References ................................................................................................................................ iv

Consolidated List of Government-furnished Property............................................................................................. viii

Consolidated List of Critical Inspection Items ............................................................................................................... ix

General Requirements

WORK ITEM 1: Electrical Cable, Renew

WORK ITEM 2: Interferences, Remove and Reinstall

WORK ITEM 3: Contaminated Loose Gear, Dispose

WORK ITEM 4: Ship Structures, Test for Presence of Hazardous Material

WORK ITEM 5: Lead Dust, Clean

WORK ITEM 6: Lead-Based Paint and Asbestos-Containing Material, Abate or Encapsulate

WORK ITEM 7: Lead-Based Paint, Abate or Encapsulate

WORK ITEM 8: Ship Structures, Perform ACM Condition Assessment iii (Draft-3)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE

REV#

WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Draft-3)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 100A CGB 0103-1, Rev 1, Booklet of General Plans

Coast Guard Drawing 101 WTGB 801-008, Rev N, Booklets of General Plans

Coast Guard Drawing 120 BARGE 601-001, Rev C, General Arrangement and Profile

Coast Guard Drawing 130 CGB 71-77 085-001, Rev B, General Arrangements and Profile

Coast Guard Drawing 160 WLIC 0103-2, Rev A, Booklet of General Plans

Coast Guard Drawing 180 TE 0103-007, Rev 3, Booklet Of General Plans

Coast Guard Drawing 180-TE 103-5, Rev J; Booklet of Plans (BLUEBELL) (313)

Coast Guard Drawing 642 WAGL 0103-4, Rev F, Booklet Of General Plans

Coast Guard Drawing 65B WYT 0103-8, Rev D, Booklets of General Plans (65613-65615)

Coast Guard Drawing 68B CGB 0103-8, Rev 1, General Arrangement Plan and Outboard Profile

Coast Guard Drawing 70 CGB 0103-1, Rev 1, Outboard Profile and Deck Plans

Coast Guard Drawing 75 WAGL 0103-4, Rev A, Booklet of General Plans

Coast Guard Drawing 75C WAGL 0103-23, Rev 4, Gen Design Plans & Outboard Profile (75401-05)

Coast Guard Drawing 75D WAGL 0103-3, Rev -, Booklet Of Gen Plans (75307)

Coast Guard Drawing 75E WLR 0103-3, Rev-, Booklet Of General Plans

Coast Guard Drawing 75F WLR 070-001, Rev 2, Booklet Of General Plans

Coast Guard Drawing 84 CGB 0103-2, Rev 4, General Arrangement Plan, and Outboard Profile

Coast Guard Drawing 90B CGB 0103-1, Rev C, Outboard Profile and Arrangement for 90’x 24’x 6’-6”

Barge http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v (Draft-3)

Coast Guard Drawing 100A CGB 320-001, Rev -, Electrical One Line Diagram

Coast Guard Drawing 100A CGB 6401-001, Rev -, Isomatric & Block Diagrams of 110V Lighting &

Power for 100’-0” x 30’-0” x 6’-6” Special Barge

Coast Guard Drawing 100B CGB 320-002, Rev -, Electrical One Line Diagram

Coast Guard Drawing 100B CGB 6201-001, Rev 2, 110V Power, Lighting, & LC Systems Elementary &

Deck Wiring Diagram

Coast Guard Drawing 100B CGB 6202-001, Rev 1, Power System – 220V Elementary & Isometric

Wiring Diagram

Coast Guard Drawing 101 WTGB 320-001, Rev AE, Power System One Line Diagram

Coast Guard Drawing 120 Barge 320-002, Rev F, Electrical One Line Diagram

Coast Guard Drawing 130 CGB67 301-002, Rev 7, Barge Electrical Power & Lighting One Lone

Diagram

Coast Guard Drawing 130 CGB67 301-006, Rev 6, Barge Electrical List of Materials & Misc Details

Coast Guard Drawing 130 CGB68 301-002, Rev -, Barge Electrical Power & Lighting One Lone

Diagram

Coast Guard Drawing 130 CGB68 301-006, Rev 1, Barge Electrical List of Materials & Misc Details

Coast Guard Drawing 130 CGB69 301-002, Rev -, Barge Electrical Power & Lighting One Lone

Diagram

Coast Guard Drawing 130 CGB69 301-006, Rev 1, Barge Electrical List of Materials & Misc Details

Coast Guard Drawing 130 CGB70 301-002, Rev -, Barge Electrical Power & Lighting One Lone

Diagram

Coast Guard Drawing 130 CGB70 301-006, Rev -, Barge Electrical List of Materials & Misc Details

Coast Guard Drawing 130 CGB71-77 301-002, Rev -, Barge Electrical Power & Lighting One Lone

Diagram

Coast Guard Drawing 130 CGB71-77 301-006, Rev -, Barge Electrical List of Materials & Misc Details

Coast Guard Drawing 140 WTGB 320-001, Rev -, Power System One Line Diagram

Coast Guard Drawing 160 WLIC 6202-015, Rev K, One Line Electrical Diagram

Coast Guard Drawing 180 TE 6201-012, Rev A, BLUEBELL Electrical One Line Diagram

Coast Guard Drawing 180 TE 6202-009, Rev H, Electrical Distribution One Line Diagram

Coast Guard Drawing 642 WAGL 6201-009, Rev -, Electrical One Line Diagram (USCGC

BUCKTHORN)

Coast Guard Drawing 642 WAGL 6401-003, Rev -, Electrical Power & Lighting Arrangement/Details

Coast Guard Drawing 65 WD 6201-006, Rev A, Electrical One Line Block & Elementary Wiring

Diagram (OUACHITA)

Coast Guard Drawing 65 WD 6201-007, Rev -, Electrical One Line Block & Elementary Wiring Diagram

(CIMARRON)

Coast Guard Drawing 65B WD 6201-004, Rev E, Electrical One Line Block & Elementary Wiring

Diagram (OBION)

Coast Guard Drawing 65B WD 6201-007, Rev D, Electrical One Line Block & Elementary Wiring

Diagram (SANGAMON)

Coast Guard Drawing 65B WD 6201-008, Rev C, Electrical One Line Block & Elementary Wiring

Diagram (SCIOTO)

Coast Guard Drawing 65B WD 6201-009, Rev C, Electrical One Line Block & Elementary Wiring

Diagram (OSAGE) vi (Draft-3)

Coast Guard Drawing 65 WYT 6201-001, Rev F, Electrical Systems Diagrammatic

Coast Guard Drawing 65 WYT 6201-002, Rev -, Electrical System One Line Diagram (CAPSTAN

65601)

Coast Guard Drawing 65 WYT 6202-005, Rev B, Electrical Systems Diagrammatic

Coast Guard Drawing 65B WYT 6202-001, Rev F, Elementary Wiring Diagram, Light, Power, & Nav

Lights (65607-12)

Coast Guard Drawing 65B WYT 6202-004, Rev E, Elementary Wiring Diagram, Light, Power, & Nav

Lights (65614-15)

Coast Guard Drawing 65B WYT 6202-005, Rev A, Power & Light Deck Plan (65613-15)

Coast Guard Drawing 65B WYT 6202-006, Rev -, Elementary Wiring Diagram, Light, Power, & Nav

Lights (65613)

Coast Guard Drawing 68 CGB 6202-001, Rev A, Electrical Installation

Coast Guard Drawing 68B CGB 6401-001, Rev -, Electrical System

Coast Guard Drawing 68B CGB 6401-002, Rev -, Electrical System

Coast Guard Drawing 70 CGB 6000-001, Rev 1, 70'-0" x 30'-0" x 7'-6" Steel Barge Electrical Plan

Coast Guard Drawing 75 WAGL 6201-012, Rev G, Electrical One Line Block & Elementary Wiring

Diagram

Coast Guard Drawing 75 WAGL 6201-013, Rev F, Electrical One Line Block & Elementary Wiring

Diagram

Coast Guard Drawing 75B WAGL 6201-012, Rev M, Electrical Distribution One Line Diagram

Coast Guard Drawing 75B WAGL 6201-013, Rev F, Electrical One Line Block & Elementary Wiring

Diagram

Coast Guard Drawing 75B WAGL 6201-014, Rev G, Electrical One Line Block & Elementary Wiring

Diagram

Coast Guard Drawing 75C WAGL 6201-006, Rev A, Electrical One Line Block Wiring Diagram

(CHEYENNE)

Coast Guard Drawing 75C WAGL 6201-008, Rev B, Electrical One Line Block Wiring Diagram

(GASCONADE)

Coast Guard Drawing 75C WAGL 6201-027, Rev C, Electrical One Line Block Wiring Diagram

(MUSKINGUM)

Coast Guard Drawing 75C WAGL 6201-028, Rev C, Electrical One Line Block Wiring Diagram

(CHIPPEWA)

Coast Guard Drawing 75D WAGL 6201-005, Rev A, Electrical One Line Block Wiring Diagram

(WEDGE)

Coast Guard Drawing 75D WAGL 6201-012, Rev G, Electrical One Line Block & Elementary Wiring

Diagram

Coast Guard Drawing 75D WAGL 6201-014, Rev F, Electrical One Line Block & Elementary Wiring

Diagram

Coast Guard Drawing 75D WAGL 6201-015, Rev -, Electrical One Line Block & Elementary Wiring

Diagram

Coast Guard Drawing 75E WLR 6201-004, Rev A, Electrical One Line Block Wiring Diagram

Coast Guard Drawing 75E WLR 6201-005, Rev -, Electrical One Line Block Wiring Diagram

Coast Guard Drawing 75E WLR 6201-006, Rev -, Electrical One Line Block Wiring Diagram

Coast Guard Drawing 75E WLR 6201-007, Rev -, Electrical One Line Block Wiring Diagram vii (Draft-3)

Coast Guard Drawing 75F WLR 0300-001, Rev 12, Electrical One Line Diagram

Coast Guard Drawing 75 WLIC 320-001, Rev E, Power System One Line

Coast Guard Drawing 75 WLIC 321-001, Rev A, Power System Deck Plan

Coast Guard Drawing 75 WLIC 321-002, Rev -, Main Cableways Arrangement & Details

Coast Guard Drawing 75 WLIC 331-001, Rev A, Lighting System Deck Plan

Coast Guard Drawing 84 CGB 6201-001, Rev 1, Electrical System

Coast Guard Drawing 90B CGB 6201-002, Rev -, Isometric & Block Diagram of 220V Power Schematic of Jetting Pump Control Circuit (24 VDC) for 90’ x 24’ x 6’6” Special Barge

Coast Guard Drawing 90B CGB 6401-002, Rev -, Isometric & Block Diagram of 115V Lighting & Power for 90’ x 24’ x 6’6” Special Barge

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electric Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair and Installation

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2013, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

Code of Federal Regulations (CFR) Title 49, Oct 2013, Transportation

MIL-STD-2003-3, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &

Submarines (Penetrations)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal viii (Draft-3)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

This section is not applicable to this package.

ix (Draft-3)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

This section page is not applicable to this specification package.

1 (Draft-3)

00000_1214_FLT

REC_00000_FLT_ MATOC Dockside (1014)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting Vessel repairs performed for assets under MATOC by Commercial Contractor at CG Facility for Coast Guard vessels.

2. REFERENCES

None

Coast Guard Commandant Instruction (COMDTINST)_M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Draft-3)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with (COMDTINST)_MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC

Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is as designated in the

Task Order.

3.5.2.2 Plans and permits. As designated in the Task Order, the CG Facility has unit specific permits including the following:

3.5.3 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 5 of COMDTINST MI0360.3) are strictly prohibited.

3 (Draft-3)

3.5.4 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.5 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40

CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.6 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For

Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.7 Additional Requirements. The Contractor shall be aware of the following:

3.5.7.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the

Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast

Guard facility without COR or KO-approval.

3.5.7.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.7.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Draft-3)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _/ ; Return to service or removal from environment controls: /

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

5 (Draft-3)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE

AMBIENT

ΔT

| DP -

Surface |

6 (Draft-3)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Abrasive Manufacturer and Sieve Size:

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile

Replica Tape Here

Reading: mils

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings:

7 (Draft-3)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

Abrasive Manufacturer and Sieve Size:

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading:

mils

Mean Mil Reading (IAW ASTM D4417-Method B) for above 10 readings (by column):

8 (Draft-3)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15

DATE TEST LOCATIONS CONDUCTIVITY

(microsiemens/cm)

9 (Draft-3)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Coating Mfg Product Name Batch # Induction

Time Coating System Sequence

(Primer/Touchup/3rd Coat, etc.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2

SPOT 1 2 3 4 5 AVERAGE

VALUE

*BASE METAL

READING (BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference):

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation 3 Before

Adjustments After Adjustments

Avg.

ADJUSTMENTS

1 Avg. BMR Deviation 3 Before

Adjustments After Adjustments

ADJUSTMENTS

1 Avg. BMR Deviation 3 Before

Adjustments After Adjustments

Application Method (Airless, Conventional Spray, Rolled) Average DFT

10 (Draft-3)

1_MATOC_30432_ElctrclCblRnew_PWB_1214_ALLDDDSS

WORK ITEM 1: Electrical Cable, Renew

1.1 Intent. This work item describes the requirements for the Contractor to renew ACM contaminated electrical cables, as designated in the Task Order.

1.2 Government-furnished property.

None.

Coast Guard Drawing 100A CGB 320-001, Rev -, Electrical One Line Diagram

Coast Guard Drawing 100A CGB 6401-001, Rev -, Isomatric & Block Diagrams of 110V

Lighting & Power for 100’-0” x 30’-0” x 6’-6” Special Barge

Coast Guard Drawing 100B CGB 320-002, Rev -, Electrical One Line Diagram

Coast Guard Drawing 100B CGB 6201-001, Rev 2, 110V Power, Lighting, & LC Systems

Elementary & Deck Wiring Diagram

Coast Guard Drawing 100B CGB 6202-001, Rev 1, Power System – 220V Elementary &

Isometric Wiring Diagram

Coast Guard Drawing 101 WTGB 320-001, Rev AE, Power System One Line Diagram

Coast Guard Drawing 120 Barge 320-002, Rev F, Electrical One Line Diagram

Coast Guard Drawing 130 CGB67 301-002, Rev 7, Barge Electrical Power & Lighting One Lone

Diagram

Coast Guard Drawing 130 CGB67 301-006, Rev 6, Barge Electrical List of Materials & Misc

Details

Coast Guard Drawing 130 CGB68 301-002, Rev -, Barge Electrical Power & Lighting One Lone

Diagram

Coast Guard Drawing 130 CGB68 301-006, Rev 1, Barge Electrical List of Materials & Misc

Details

Coast Guard Drawing 130 CGB69 301-002, Rev -, Barge Electrical Power & Lighting One Lone

Diagram

Coast Guard Drawing 130 CGB69 301-006, Rev 1, Barge Electrical List of Materials & Misc

Details

Coast Guard Drawing 130 CGB70 301-002, Rev -, Barge Electrical Power & Lighting One Lone

Diagram

Coast Guard Drawing 130 CGB70 301-006, Rev -, Barge Electrical List of Materials & Misc

Details

11 (Draft-3)

Coast Guard Drawing 130 CGB71-77 301-002, Rev -, Barge Electrical Power & Lighting One

Lone Diagram

Coast Guard Drawing 130 CGB71-77 301-006, Rev -, Barge Electrical List of Materials & Misc

Details

Coast Guard Drawing 140 WTGB 320-001, Rev -, Power System One Line Diagram

Coast Guard Drawing 160 WLIC 6202-015, Rev K, One Line Electrical Diagram

Coast Guard Drawing 180 TE 6201-012, Rev A, BLUEBELL Electrical One Line Diagram

Coast Guard Drawing 180 TE 6202-009, Rev H, Electrical Distribution One Line Diagram

Coast Guard Drawing 642 WAGL 6201-009, Rev -, Electrical One Line Diagram (USCGC

BUCKTHORN)

Coast Guard Drawing 642 WAGL 6401-003, Rev -, Electrical Power & Lighting

Arrangement/Details

Coast Guard Drawing 65 WD 6201-006, Rev A, Electrical One Line Block & Elementary Wiring

Diagram (OUACHITA)

Coast Guard Drawing 65 WD 6201-007, Rev -, Electrical One Line Block & Elementary Wiring

Diagram (CIMARRON)

Coast Guard Drawing 65B WD 6201-004, Rev E, Electrical One Line Block & Elementary

Wiring Diagram (OBION)

Coast Guard Drawing 65B WD 6201-007, Rev D, Electrical One Line Block & Elementary

Wiring Diagram (SANGAMON)

Coast Guard Drawing 65B WD 6201-008, Rev C, Electrical One Line Block & Elementary

Wiring Diagram (SCIOTO)

Coast Guard Drawing 65B WD 6201-009, Rev C, Electrical One Line Block & Elementary

Wiring Diagram (OSAGE)

Coast Guard Drawing 65 WYT 6201-001, Rev F, Electrical Systems Diagrammatic

Coast Guard Drawing 65 WYT 6201-002, Rev -, Electrical System One Line Diagram

(CAPSTAN 65601)

Coast Guard Drawing 65 WYT 6202-005, Rev B, Electrical Systems Diagrammatic

Coast Guard Drawing 65B WYT 6202-001, Rev F, Elementary Wiring Diagram, Light, Power, &

Nav Lights (65607-12)

Coast Guard Drawing 65B WYT 6202-004, Rev E, Elementary Wiring Diagram, Light, Power, &

Nav Lights (65614-15)

Coast Guard Drawing 65B WYT 6202-005, Rev A, Power & Light Deck Plan (65613-15)

Coast Guard Drawing 65B WYT 6202-006, Rev -, Elementary Wiring Diagram, Light, Power, &

Nav Lights (65613)

Coast Guard Drawing 68 CGB 6202-001, Rev A, Electrical Installation

Coast Guard Drawing 68B CGB 6401-001, Rev -, Electrical System

Coast Guard Drawing 68B CGB 6401-002, Rev -, Electrical System

Coast Guard Drawing 70 CGB 6000-001, Rev 1, 70'-0" x 30'-0" x 7'-6" Steel Barge Electrical

Plan

Coast Guard Drawing 75 WAGL 6201-012, Rev G, Electrical One Line Block & Elementary

Wiring Diagram

Coast Guard Drawing 75 WAGL 6201-013, Rev F, Electrical One Line Block & Elementary

Wiring Diagram

12 (Draft-3)

Coast Guard Drawing 75B WAGL 6201-012, Rev M, Electrical Distribution One Line Diagram

Coast Guard Drawing 75B WAGL 6201-013, Rev F, Electrical One Line Block & Elementary

Wiring Diagram

Coast Guard Drawing 75B WAGL 6201-014, Rev G, Electrical One Line Block & Elementary

Wiring Diagram

Coast Guard Drawing 75C WAGL 6201-006, Rev A, Electrical One Line Block Wiring Diagram

(CHEYENNE)

Coast Guard Drawing 75C WAGL 6201-008, Rev B, Electrical One Line Block Wiring Diagram

(GASCONADE)

Coast Guard Drawing 75C WAGL 6201-027, Rev C, Electrical One Line Block Wiring Diagram

(MUSKINGUM)

Coast Guard Drawing 75C WAGL 6201-028, Rev C, Electrical One Line Block Wiring Diagram

(CHIPPEWA)

Coast Guard Drawing 75D WAGL 6201-005, Rev A, Electrical One Line Block Wiring Diagram

(WEDGE)

Coast Guard Drawing 75D WAGL 6201-012, Rev G, Electrical One Line Block & Elementary

Wiring Diagram

Coast Guard Drawing 75D WAGL 6201-014, Rev F, Electrical One Line Block & Elementary

Wiring Diagram

Coast Guard Drawing 75D WAGL 6201-015, Rev -, Electrical One Line Block & Elementary

Wiring Diagram

Coast Guard Drawing 75E WLR 6201-004, Rev A, Electrical One Line Block Wiring Diagram

Coast Guard Drawing 75E WLR 6201-005, Rev -, Electrical One Line Block Wiring Diagram

Coast Guard Drawing 75E WLR 6201-006, Rev -, Electrical One Line Block Wiring Diagram

Coast Guard Drawing 75E WLR 6201-007, Rev -, Electrical One Line Block Wiring Diagram

Coast Guard Drawing 75F WLR 0300-001, Rev 12, Electrical One Line Diagram

Coast Guard Drawing 75 WLIC 320-001, Rev E, Power System One Line

Coast Guard Drawing 75 WLIC 321-001, Rev A, Power System Deck Plan

Coast Guard Drawing 75 WLIC 321-002, Rev -, Main Cableways Arrangement & Details

Coast Guard Drawing 75 WLIC 331-001, Rev A, Lighting System Deck Plan

Coast Guard Drawing 84 CGB 6201-001, Rev 1, Electrical System

Coast Guard Drawing 90B CGB 6201-002, Rev -, Isometric & Block Diagram of 220V Power

Schematic of Jetting Pump Control Circuit (24 VDC) for 90’ x 24’ x 6’6” Special Barge

Coast Guard Drawing 90B CGB 6401-002, Rev -, Isometric & Block Diagram of 115V Lighting

& Power for 90’ x 24’ x 6’6” Special Barge

13 (Draft-3)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electric Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair and Installation

MIL-STD-2003-3, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &

Submarines (Penetrations)

3.1 General.

3.1.1 CIR.

3.1.2 Tech Rep

Not applicable.

3.1.3 Protective measures - general. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, the

Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences).

3.1.5 Hazardous material disclosure. The Contractor shall be aware asbestos in excess of 1% is present in the existing coating and/or insulation wrapping that covers the electrical cables that have been designated for renewal.

3.1.6 Operational test - initial. Prior to commencement of work, the Contractor shall witness Coast

Guard Personnel perform an initial operational test of equipment, to demonstrate existing operational condition. Submit a CFR.

3.2 Abatement particulars. The Contractor shall accomplish the tasks specified below, using all applicable drawings as listed in Section 2 herein.

14 (Draft-3)

3.2.1 Removal. Disconnect, remove, and dispose of all designated ACM-covered cable segments, in accordance with Section 3.2 of SFLC Std Spec 3042. Abide by all requirements applicable to ACM abatement, as specified in SFLC Std Spec 0000, Appendix A or Appendix B.

3.2.2 New installation. Furnish, install and connect new cables, in place of removed, in accordance with

Sections 3.1 and 3.6 of SFLC Std Spec 3042. Verify that replacement wiring is equivalent in standard to the removed wiring before installation. Renew packing for each disturbed stuffing tube; materials shall not be older than manufacturer’s recommended shelf life. For new cables that are too small for existing stuffing tubes, install bevel reducing adapter assemblies in accordance with Figure 3B38 of MIL-STD-

2003-3.

3.2.3 Testing. For each disturbed circuit, ensure that the following tests are performed as applicable:

The cable insulation resistance test of SFLC Std Spec 3041, as directed by SFLC Std Spec

3042, paragraph 3.6.7.

The water hose test of Appendix C of SFLC Std Spec 0740, as directed by SFLC Std Spec

3042, paragraph 3.6.9, to verify that disturbed weather deck stuffing tube packing is watertight.

The air hose test of Appendix C of SFLC Std Spec 0740, as directed by SFLC Std Spec 3042, paragraph 3.6.9, to verify that disturbed bulkhead stuffing tube packing and multi-cable transit inserts are watertight.

The polarity verification or phase rotation test of SFLC Std Spec 3042, paragraph 3.6.12.

3.3 Operational test – post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

This section is not applicable to this work item.

Coast Guard personnel will operate all shipboard machinery and equipment

NOTES

1. SFLC Std Spec 0000, Appendix A applies to availabilities performed at contractor operated (non-USCG) facilities; Appendix B pertains to work accomplished at USCG facilities.

2. Abatement specific requirements in Appendix A or B of SFLC Std Spec

0000 include, but are not limited to the following:

+ Additional protective measures.

+ HAZMAT removal.

+ Waste disposal.

3. Asbestos aggressive sampling will be addressed as part of a separate work item in this specification package.

15 (Draft-3)

2_MATOC 07000_Intrfrnc_PWB_1214_ALLDDDSS

WORK ITEM 2: Interferences, Remove and Reinstall

1.1 Intent. This work item describes the requirements for the Contractor to remove and reinstall interferences, as designated in the Task Order.

General Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

3.1.2 Tech Rep.

Not applicable

16 (Draft-3)

Contractor shall remove all installed protective measures, inspect for the presence of contamination, and

0000, paragraph 3.3.5 (Interferences). Be aware of the following:

List of interferences will be provided in the Task Order.

Cost of interference removal and reinstallation will negotiated upon receipt of the Task

Order.

17 (Draft-3)

3_MATOC_00021_MscGrDspsl_ PWB_0115_ALLDDDSS

WORK ITEM 3: Contaminated Loose Gear, Dispose

Contractor shall remove all installed protective measures, inspect for the presence of contamination, and

1.1 Intent. This work item describes the requirements for the Contractor to test and dispose of various Lead dust and/or ACM-contaminated loose gear, as designated in the Task Order.

1.2 Government-furnished property.

Code of Federal Regulations (CFR) Title 40, Jul 2013, Protection of the Environment

3.1.2 Tech Rep.

Not applicable

18 (Draft-3)

3.2 Gear disposal particulars. The Contractor shall accomplish the following tasks, for the designated gear, using in accordance with SFLC Std Spec 0000, Appendix A or B, as applicable.

3.2.1 Gear suspected of being lead-contaminated.

3.2.1.1 Unship all designated loose gear to a suitable and secure location, away from weather.

3.2.1.2 Perform Toxicity Characteristics Leaching Procedures (TCLP) sampling for each gear, to determine hazard classification, in accordance with 40 CFR Part 261. Submit CFR with results.

3.2.1.3 Segregate and weigh contaminated gear and non-contaminated gear, separately. Submit a CFR with results.

3.2.1.4 Dispose of removed gear in accordance with all applicable Federal, state, and local regulations – based on hazard classification.

3.2.2 Gear designated as being asbestos-contaminated.

3.2.2.1 Unship all designated ACM-contaminated loose gear to a suitable and secure location, away from weather.

3.2.2.2 Weigh all contaminated gear. Submit a CFR with results.

3.2.2.3 Dispose of removed gear in accordance with all applicable Federal, state, and local regulations.

NOTES

1. SFLC Std Spec 0000, Appendix A applies to availabilities performed at contractor operated (non-USCG) facilities; Appendix B pertains to work accomplished at USCG facilities.

2. Equipment designated as ACM-contaminated will not require hazardous classification determination.

19 (Draft-3)

4_MATOC_59300_HZMTTstng_ PWB_0115_ALLDDDS

WORK ITEM 4: Ship Structures, Test for Presence of Hazardous Material

1.1 Intent. This work item describes the requirements for the Contractor to test for the presence of the following hazardous materials (HAZMAT) onboard various vessels, as designated in the Task Order.

Lead dust.

Lead-based paint (LBP).

Asbestos-containing material (ACM).

Airborne asbestos.

Coast Guard Drawing 65B WYT 0103-8, Rev D, Booklets of General Plans (65613-65615)

Coast Guard Drawing 75 WAGL 0103-4, Rev A, Booklet of General Plans

Coast Guard Drawing 75C WAGL 0103-23, Rev 4, Gen Design Plans & Outboard Profile

(75401-05)