ATTACHMENT_1_-_Specifications.pdf

USCGC BERTHOLF (WMSL 750)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2014

Developed By: Zachariah B Hennighausen

(Rev-5, 14 August 2013)

WLEstrada Typewritten Text

WLEstrada Typewritten Text

ATTACHMENT 1

USCGC BERTHOLF (WMSL-418) DRYDOCK AVAILABILITY FY2014

ii (Rev-5)

TABLE OF CONTENTS

Revisions Record ...................................................................................................................................................... iv Consolidated List of References ................................................................................................................................ v Consolidated List of Government-furnished Property ............................................................................................ xv Consolidated List of Critical Inspection Items ..................................................................................................... xviii Principal Characteristics ......................................................................................................................................... xix

GENERAL REQUIREMENTS

WORK ITEM 1: Chain Locker, Preserve 100% (OPTIONAL) WORK ITEM 2: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 3: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 4: Port Steering Actuator, Overhaul WORK ITEM 5: Rudder Stock Seals, Clean and Inspect WORK ITEM 6: Rudder, Inspect and Repair WORK ITEM 7: Doppler Speed Log, General Maintenance WORK ITEM 8: Doppler Speed Log, Valve, Overhaul WORK ITEM 9: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 10: Plate Renewal (OPTIONAL) WORK ITEM 11: Hull Plating, Underwater Body Preserve,100 % WORK ITEM 12: Stern Ramp, Preservation WORK ITEM 13: Bilges (Machinery Space) Preserve – Aft Main Machinery Room, Forward Main

Machinery Room, and Auxilary Machinery Room WORK ITEM 14: Sideport Shell Door, Inspect and Repair WORK ITEM 15: Hull Plating Freeboard, Preserve - Partial WORK ITEM 16: Voids (Non-Accessible), Leak Test WORK ITEM 17: Voids (Non-Accessible), Preserve Internal Surfaces WORK ITEM 18: Controllable Pitch Propeller System General Maintenance WORK ITEM 19: Propulsion Shaft Fairwaters and Rope Guards, Inspect and Repair WORK ITEM 20: Propulsion Shaft Coating, Inspect, Test, and Repair – Shafts In Place WORK ITEM 21: Propulsion Shaft Alignment Check and Bearings (External) Check Clearances WORK ITEM 22: Propulsion Shaft Seals (Mechanical), Inspect and Clean WORK ITEM 23: Propulsion Shafting, Remove, Inspect, and Reinstall (OPTIONAL) WORK ITEM 24: Hubs General Maintenance WORK ITEM 25: Propulsion Shaft Bearing, (i.e. Strut Bearing or Stern Tube Bearing) Stave Renew –

Shaft In Place (OPTIONAL) WORK ITEM 26: Bow Thruster Unit, General Overhaul WORK ITEM 27: Impressed Current Cathodic Protection System Anodes, Renew (OPTIONAL) WORK ITEM 28: Impressed Cathodic Protection System, Inspect and Maintain WORK ITEM 29: Impressed Current Cathodic Protection System Reference Cells, Renew (OPTIONAL) WORK ITEM 30: Impressed Current Cathodic Protection System Dielectric Shield, Repair (OPTIONAL) WORK ITEM 31: Impressed Current Cathodic Protection System Dielectric Shield, Renew

(OPTIONAL)

WORK ITEM 32: Hull Plate Repair WORK ITEM 33: Tanks (Ballast), Preserve “Partial” WORK ITEM 34: Tanks (Ballast), Inspect WORK ITEM 35: Tanks (JP-5), Preserve WORK ITEM 36: Tanks (Potable Water), Clean and Inspect WORK ITEM 37: Tank Sounding Tube, Replacement WORK ITEM 38: Chain Lockers, Clean and Inspect WORK ITEM 39: Anchors, Chains, and Stoppers, Inspect and Preserve iii (Rev-5)

WORK ITEM 40: Main Diesel Engine Sea Chest Suction Modification WORK ITEM 41: Transom Doors, Inspection and Repair WORK ITEM 42: SSDG #3 Exhaust Piping, Cleaning & Inspection WORK ITEM 43: #3 SSDG Exhaust Valve, Overhaul WORK ITEM 44: Temporary Services, Dry-dock Provide WORK ITEM 45: Drydocking Accomplish WORK ITEM 46: Sea Trials WORK ITEM 47: Tanks (Potable Water), Preserve “100%” (OPTIONAL) iv (Rev-5)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

14 Jun 13 00 Misc Various Changes throughout

09 Jul 13 01 15 Removed numbers and letters from GFE

11 Jul 13 02 40 Removed GFE and clarified KTR duty to fabricate waster pieces

15Jul 13 03 WI40 & Princ.

Charac.

Removed GFP verbiage from WI40 and changed berth and height values in Principle characteristics

28Aug13 04 WI 20, 12, and

Misc

Added visual inspection verbiage. Specified Power tool cleaning level.

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-5)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 750- WMSL-244-002. Rev. B, Stern Tube Seal & Strut Bearings

Coast Guard Drawing 418-WMSL_169_500, Rev D, Fabrication & Installation of Transom Doors

(ASC169003)

Coast Guard Drawing 750 WMSL 085-002, Rev C, Docking Drawing

Coast Guard Drawing 750 WMSL 101-017, Rev E, Shell Expansion Scantlings

Coast Guard Drawing 750 WMSL 243-003, Rev A, Shipping & Unshipping of Propulsion Shafting

Coast Guard Drawing 750 WMSL 243-004, Rev -, Propulsion Shafting Handling Gear Detail and L/M

Coast Guard Drawing 750 WMSL 243-007, Rev B, Propulsion Shafting System Arrangement

Coast Guard Drawing 750 WMSL 243-010, Rev -, Propulsion Shafting and Appendage (NSC 1 Srd)

Coast Guard Drawing 750 WMSL 320-025, Rev C Cathodic Protection System Deck Plan and

Elementary Wiring Diagram

Coast Guard Drawing 750 WMSL 501-001, Rev C, Propulsion Shafting and Appendage

Coast Guard Drawing 750 WMSL 801-001, Rev A, Booklet of General Plans (ASC801001)

Coast Guard Drawing 750 WMSL 801-001, Rev A, Booklet of General Plans (ASC801001).

Coast Guard Drawing 750 WMSL 835-005, Rev -, Misc Equipment Alignment Procedure

Coast Guard Drawing 750 -WMSL-243-007, Rev. C, Propulsion Shafting System Arrangement

Coast Guard Drawing 750 WSML 801-1, Rev -, Booklet of General Plans

Coast Guard Drawing 750-WMSL 100-1, Rev H, General Arrangements (ASC100001)

Coast Guard Drawing 750-WMSL 100-2, Rev E, Inboard and Outboard Profiles (ASC100002) http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-5)

Coast Guard Drawing 750-WMSL 100-32, Rev E, Unit 2310 Structure - Innerbottom to 1st Platform -

FR 52 to FR 64 (ASC100231)

Coast Guard Drawing 750-WMSL 100-36, Rev D, Unit 3110 Structure - 1st Platform and Below

Coast Guard Drawing 750-WMSL 100-36, Rev D, Unit 3110 Structure - 1st Platform and Below FR 65-

77 (ASC100311)

Coast Guard Drawing 750-WMSL 100-40, Rev -, Unit 3210 Structure - Inner Bot to 1st Platform - FR 76 to FR 88 (ASC100321)

Coast Guard Drawing 750-WMSL 100-44, Rev C, Unit 3320 Struct - Inner Bottom 2nd Deck FR 89-98

(ASC100332)

Coast Guard Drawing 750-WMSL 100-509, Rev -, Unit 3320 Struct - Inner Bottom - 2nd Deck - FR 89 -

98 (ASC100332)

Coast Guard Drawing 750-WMSL 100-9, Rev C, Hull Table of Offsets (ASC100015)

Coast Guard Drawing 750-WMSL 101-17, Rev E, Shell Expansion Scantlings (ASC101017)

Coast Guard Drawing 750-WMSL 101-4, Rev G, C & A, First Platform (ASC101004)

Coast Guard Drawing 750-WMSL 114-1, Rev A, Fairwaters and Rope Guard Installation Details & L/M

(ASC114001)

Coast Guard Drawing 750-WMSL 114-1, Rev B; Fairwaters and Rope Guard Installation Details & L

Coast Guard Drawing 750-WMSL 114-3, Rev D, Rudder and Appendages Drawing (ASC114006)

Coast Guard Drawing 750-WMSL 114-4, Rev -, Stern Tube Bossing and Shaft Handling Padeyes (Asc

Coast Guard Drawing 750-WMSL 114-4, Rev B, Stern Tube Bossing and Shaft Handling Padeyes

(ASC114007)

Coast Guard Drawing 750-WMSL 161-2, Rev -, Stern Tube & L/M (ASC161002)

Coast Guard Drawing 750-WMSL 167-1, Rev B, Manhole List Installation and Fabrication Details Ship

Wide (ASC167001)

Coast Guard Drawing 750-WMSL 167-1, Rev C, Manhole List Installation and Fabrication Details, Coast Guard Drawing 750-WMSL 167-1, Rev C, Manhole List Installation and Fabrication

Coast Guard Drawing 750-WMSL 167-5, Rev -, Sideport Door Installation & Details (ASC167005)

Coast Guard Drawing 750-WMSL 243-3, Rev A, Shipping & Unshipping of Propulsion Shafting

(ASC243004)

Coast Guard Drawing 750-WMSL 243-7, Rev C, Propulsion Shafting System Arrangement

(ASC243008)

Coast Guard Drawing 750-WMSL 243-8, Rev -, Propulsion Shafting and Appendage (ASC243001B)

Coast Guard Drawing 750-WMSL 244-1, Rev -, Propulsion Shafting System Measured Bearing Reaction

Report (ASC244001)

Coast Guard Drawing 750-WMSL 244-2, Rev A, Stern Tube Seal & Strut Bearings Arrangement &

Details & L/M (ASC244002)

Coast Guard Drawing 750-WMSL 244-3, Rev -, Propulsion Shafting System Measured Bearing Reaction

Report (AS2244001)

Coast Guard Drawing 750-WMSL 424-1, Rev B, Electronic Navigation Acoustical Cable Block Diagram

(ASC424001)

Coast Guard Drawing 750-WMSL 426-4, Rev B, Speed Log and Depth Finder Transducer Installation and L/M (ASC426003)

Coast Guard Drawing 750-WMSL 501-2, Rev D, Machinery Arrangements (ASC501001) vii (Rev-5)

Coast Guard Drawing 750-WMSL 506-11, Rev C, Overflow / Air Escapes / Sounding Tubes - Unit 1310

(ASC506131-AE)

Coast Guard Drawing 750-WMSL 506-14, Rev B, Air Escapes /Overflow/ Sounding Tubes - Unit 1340

(ASC506134-AE)

Coast Guard Drawing 750-WMSL 506-31, Rev C, Overflow / Air Escapes / Sounding Tubes - Unit 3210

(ASC506321-AE)

Coast Guard Drawing 750-WMSL 520-1, Rev D, Seawater Cooling System Diagram (ASC520001)

Coast Guard Drawing 750-WMSL 520-10, Rev B, Salt Water Cooling System Unit 2310 (ASC520231-

SW)

Coast Guard Drawing 750-WMSL 520-15, Rev B, Salt Water Cooling Unit 2300 (ASC520230-SW)

Coast Guard Drawing 750-WMSL 520-3, Rev B, Machinery Central Seawater Cooling System

Schematic (ASC520012)

Coast Guard Drawing 750-WMSL 530-1, Rev F, Potable Water Systems Diagram (ASC530001)

Coast Guard Drawing 750-WMSL 530-19, Rev A, Potable Water Unit 3120 (ASC530312-Pw)

Coast Guard Drawing 750-WMSL 556-15, Rev E, Bow Thruster HPU Diagram (ASC556009)

Coast Guard Drawing 750-WMSL 556-16, Rev -, Bow Thruster Hydraulic System Description

(ASC556009-02)

Coast Guard Drawing 750-WMSL 556-34, Rev -, Bow Thruster HPU Diagram WMSL 750 Only

(AS1556009)

Coast Guard Drawing 750-WMSL 561-1, Rev -, Steering Gear Foundation

Coast Guard Drawing 750-WMSL 562-2, Rev -, Rudder

Coast Guard Drawing 750-WMSL 562-3, Rev -, Rudder Support System

Coast Guard Drawing 750-WMSL 562-3, Rev A, Rudder Support System (ASC562003)

Coast Guard Drawing 750-WMSL 583-4, Rev D, Stern Launch & Recovery Arrangement & Details

(ASC583004)

Coast Guard Drawing 750-WMSL 631-2, Rev G, Paint Schedule (ASC631002)

Coast Guard Drawing 750-WMSL 633-1, Rev -, Installation of Cathodic Protection (ASC633001)

Coast Guard Drawing 750-WMSL 801-1, Rev -, Booklet of General Plans (ASC801001)

Coast Guard Drawing 750-WMSL 801-1, Rev -, Booklet of General Plans (NSC 1 SRD)

Coast Guard Drawing 750-WMSL 801-1, Rev A, Booklet of General Plans (ASC801001)

Coast Guard Drawing 750-WMSL 801-3, Rev -, Booklet of General Plans NSC 2 SRD (ASC801001B)

Coast Guard Drawing 750-WMSL 835-3, Rev -, Propulsion Shafting Alignment Procedure (ASC835003)

Coast Guard Drawing 750-WMSL 835-6, Rev -, Propulsion Shafting Alignment Analysis and Weardown

Study (ASC835006)

Coast Guard Drawing 750-WMSL 85-10, Rev -, Docking Drawing (Nsc 1 SRD) (AS1085007)

Coast Guard Drawing 750-WMSL 85-10, Rev -, Docking Drawing (NSC 1 SRD) (AS1085007)

Coast Guard Drawing 750-WMSL 85-19, Rev -, Docking Drawing (NSC 2 SRD) (ASC085007B)

Coast Guard Drawing 750-WMSL 85-2, Rev -, Docking Drawing (ASC085007)

Coast Guard Drawing 750-WMSL 85-3, Rev A, Compartment Areas & Volumes NSC 1 & NSC 2

(Only) (ASC085012)

Coast Guard Drawing 750-WMSL 85-4, Rev -, Tank Capacity Curves (WMSL 750 Only) (ASC085013)

Coast Guard Drawing 750-WMSL 85-4, Rev B, Tank Capacity Curves (WMSL 750 Only) (ASC085013)

Coast Guard Drawing 750-WMSL 85-5, Rev B, Tank Sounding and Moment of Inertia Tables (WMSL

750 Only) (ASC085014) viii (Rev-5)

Coast Guard Drawing 750-WMSL 100-001, Rev J, General Arrangements (ASC100001)

Coast Guard Drawing 750-WMSL 100-001, Rev J, General Arrangements (ASC100001).

Coast Guard Drawing 750-WMSL 100-011, Rev E, Unit 1110 Structure - Inner Bottom, 1st Platf, & 2nd

Dk - Bow to Fr 10 (ASC100111)

Coast Guard Drawing 750-WMSL 100-011, Rev E, Unit 1110 Structure - Inner Bottom, 1st Platf, & 2nd

Dk - Bow to Fr 10 (ASC100111).

Coast Guard Drawing 750-WMSL 562-2, Rev B, Rudder (ASC562002).

Coast Guard Drawing 750-WMSL 562-3, Rev B, Rudder Support System (ASC562003)

Coast Guard Drawing 750-WMSL 581-001, Rev C, Anchor Handling (ASC581001).

Coast Guard Drawing 750-WMSL- 801-001, Rev-, Booklet of Drawings

Coast Guard Drawing 750-WMSL 243-3, Rev A, Shipping & Unshipping of Propulsion Shafting

Coast Guard Drawing 750-WMSL 264-1, Rev F, Rdcn Gr / CPP Gtrb LO Diagram

Coast Guard Drawing 750-WMSL 264-2, Rev -, Rdcn Gear / CPP and Gt Lube Oil System Description

Coast Guard Drawing 750-WMSL 191-1, Rev F, Diagram Ballast / Dewatering System (ASC191001)

Coast Guard Drawing 750-WMSL 520-1, Rev D, Seawater Cooling System Diagram (ASC520001)

Coast Guard Drawing 750-WMSL 521-41, Rev -, Firemain Diagram WMSL 750 Only (ASC521001B)

Coast Guard Drawing 750-WMSL 528-3, Rev G, Plumbing and Interior Deck Drain Diagram

(ASC528003)

Coast Guard Drawing 750-WMSL 593-7, Rev E, Sewage System Diagram (ASC593004)

Coast Guard Drawing 750-WMSL_259_019, Rev D, Incin & DG Intake & Combustion Exhaust Arr, Dets & L/M, 2nd Dk - 02 Lvl (ASC259017)

Coast Guard Drawing 750-WMSL_259_020, Rev B, Incin & DG Intake & Combustion Exhaust Sup, Dets & L/M, 2nd Dk - 02 Lvl (ASC259018)

Coast Guard Drawing 750-WMSL-264-001, Rev D; RDCN GR / CPP GTRB LO DIAGRAM

Coast Guard Drawing 750-WMSL-264-002, Rev. -; RDCN GEAR/ CPP AND GAS TURBINE LUBE

OIL SYSTEM DESCRIPTION

Coast Guard Drawing 750-WMSL-506-12, Rev B, Ovfl / Air Escapes / Sounding Tubes Unit - 1320

(ASC506132-AE)

Coast Guard Drawing 750-WMSL-506-13, Rev B, Overflow / Air Escapes / Sounding Tubes - Unit 1330

(ASC506133-AE)

Coast Guard Drawing 750-WMSL-506-32, Rev B, Overflow / Air Escapes / Sounding Tubes - Unit 3220

(ASC506322-AE)

Coast Guard Drawing 750-WMSL-506-33, Rev A, Ovrfl / Air Escapes / Sounding Tubes Unit - 3230

(ASC506323-AE)

Coast Guard Drawing 750-WMSL-506-4, Rev B, Ovfl / Air Escapes / Sounding Tubes Unit 1110

(ASC506111-AE)

Coast Guard Drawing 750-WMSL-506-5, Rev A, Overflow/ Air Escapes / Sounding Tubes - Unit 1120

(ASC506112-AE)

Coast Guard Fleet Drawing FL 2804-11, Rev D, Visual Identification Numeral & Letter for Ships

Coast Guard Fleet Drawing FL 2804-12, Rev -, USCG Emblem

Coast Guard Fleet Drawing FL 2804-13, Rev G, Visual Identification Kit Schedule

Coast Guard Fleet Drawing FL 2804-15, Rev-, Draft Figures

FR 65-77 (ASC100311)

NAVSEA Dwg 803-1385866, Penetrations; Bulkhead and Deck ix (Rev-5)

COAST GUARD PUBLICATIONS

CG Tech Pub 7034; Stern Tube Seal – Type M-9, Manufacturers Instruction Book, SWBS Group 243

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Technical Publication (TP) 7007, 30-MAY-07, Rudderstock Seal - Type Er+Is

Coast Guard Technical Publication (TP) 7034, 5/31/2007, Stern Tube Seal - Type M9

Coast Guard Technical Publication (TP) 7062, 08-JUN-07, Sideport Shell Door and Portable Ladder -

Model D-Wk-868

Coast Guard Technical Publication (TP) 7072, 11-JUN-08, Controllable Pitch Propeller (CPP) -

Installation Manual

Coast Guard Technical Publication (TP) 7072, Manufacturers Instruction Book, SWBS Group 245, CPP

Installation

Coast Guard Technical Publication (TP) 7072; Manufacturers Instruction Book, SWBS Group 245, CPP

Installation

Coast Guard Technical Publication (TP) 7073; Manufacturers Instruction Book, SWBS Group 241, Reduction Gear

Coast Guard Technical Publication (TP) 7079, 13-JUN-07, Stern Tube Bearing & Strut Bearings - Model

22022-100/-200

Coast Guard Technical Publication (TP) 7079, 6/13/2007, Stern Tube Bearing & Strut Bearings - Model

22022-100/-200

Coast Guard Technical Publication (TP) 7120, 17-OCT-07, Duplex Strainer 3/4" Thru 8" - Model 50

Coast Guard Technical Publication (TP) 7140, Feb 2007, Change 0, SWBS Group 633, Cathodic

Protection

Coast Guard Technical Publication (TP) 7153, 24-AUG-07, Controllable Pitch Propeller Users Manual

Coast Guard Technical Publication (TP) 7153, 8/24/2007, Controllable Pitch Propeller Users Manual

Coast Guard Technical Publication (TP) 7158, 21-SEP-07, SRD-500 Dual Axis Doppler Speed Log -

Operation, Service, & Install

Coast Guard Technical Publication (TP) 7182, 19-OCT-07, Steering Machinery Subsystem

Coast Guard Technical Publication (TP) 7202, 24-AUG-07, Bow Thruster Remote Control System

Coast Guard Technical Publication (TP) 7203, 24-AUG-07, Bow Thruster Remote Control System

Coast Guard Technical Publication (TP) 7431, 7-FEB-12, Bow Thruster Installation Manual (J3-01516-

0110)

Coast Guard Technical Publication (TP) 7498, 26-MAR-08, Bow Thruster - Electric Motor

Coast Guard Technical Publication (TP) 7525, CIB - Auxiliary Machinery Vol. IV (Rev.1) (750 Only), Jun 2012, SWBS 581 Anchor Storage and Handling.

Coast Guard Technical Publication (TP)CG Tech Pub 7073; Manufacturers Instruction Book, SWBS

Group 241, Reduction Gear

Coast Guard Technical Publication (TP)CG Tech Pub 7153; Manufacturers Instruction Book, SWBS

Group 245, CPP Manual

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740) 2012, Welding and Allied

Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 3100), 2012, Inspect, Test and

Recondition AC Synchronous Generator in-Place

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 6310), 2012, Requirements for

Preservation of Ship Structures x (Rev-5)

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 6341), 2012, Install New Deck

Covering Systems

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2012, General

Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2009, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, Jan 2009, Shipboard

Electrical, Cable Removal, Relocation, Splice, Repair and Installation

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6310, 2012, Requirements for

Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6310, Jan 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012 General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements.

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2009, General

Requirements

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2012, Electrical

Power for Contractor’s Tools & Equipment.

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes.

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2012, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2012, Inspect, Test and Recondition AC Synchronous Machines in place.

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures.

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2012, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8636), 2012, Temporary

Services.

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2012, Temporary

Hull Accesses

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Jan 2009, Temporary Hull Accesses xi (Rev-5)

U.S. Coast Guard Technical Manual (TechPub 7794) Sliding Double Transom Door Model H-WK-868-

OTHER REFERENCES

AIA/NAS NASM17828, 1999, Nut, Self-locking, Hexagon, Regular-height, (non-metallic insert) 250

Degree F, Nickel-Copper Alloy.

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American Welding Society (AWS) B1.10, 1999, Guide for Nondestructive Examination of Welds.

American Welding Society (AWS) B1.11, 2000, Guide for the Visual Examination of Welds.

American Welding Society (AWS) D1.1/D1.1M, 2008, Structural Welding Code – Steel.

American Welding Society (AWS) D3.5, 2000, Guide for Steel Hull Welding.

ASME B16.5, 2009, Pipe Flanges and Flanged Fittings, NPS 1/2 Through NPS 24, Metric/Inch Standard

ASTM International (ASTM) A105, 2011, Standard Specification for Carbon Steel Forgings for Piping

Applications

ASTM International (ASTM) A106, 2011, Standard Specification for Seamless Carbon Steel Pipe for

High-Temperature Service

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets.

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) F468, 2010, Standard Specification for Nonferrous Bolts, Hex Cap Screws, and Studs for General Use

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2008, Occupational Safety and Health

Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Rubber-Sheet, Cloth Insert

Federal Specification RR-C-271F (Fed Spec RR-C-271F), July 2011, Chain and Attachments, Welded and Weldless.

General Specifications for Overhaul of Surface Ships (GSO), 2004, Section 581 Anchor Stowage and

Handling.

International Standard Organization (ISO) 4406, 7/13/2004; Hydraulic Fluid Power -- Fluids -- Method for Coding the Level of Contamination by Solid Particles

International Standard Organization (ISO) 4406, Rev -, 7/13/2004; Hydraulic Fluid Power -- Fluids --

Method for Coding the Level of Contamination by Solid Particles xii (Rev-5)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-58, 2009, Pipe

Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded.

MIL-DTL-15024, Nov 1997, Plates, Tags and Bands for Identification of Equipment, General

Specification for

MIL-DTL-23549, May 2002, Grease, General Purpose.

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-2199, Oct 1993, Glass Reinforced Plastic Coverings for Propeller Shafting (Metric)

MIL-STD-777, Aug 2002, Schedule of Piping, Valves, Fittings, And Associated Piping Components for

Naval Surface Ships

Naval Sea Systems Command (NAVSEA) 0943-LP-017-2010, Technical Repair Standard for Surface

Ships Main Propulsion Shafting

Naval Sea Systems Command (NAVSEA) T9074-AS-GIB-010/271, Apr 1997, Requirements for

Nondestructive Testing Methods

Naval Sea Systems Command Dwg No. 2145532, Rev B, Indicator/Indicating System Liquid Level

Application/Selection Guide

Naval Ship's Technical Manual (NSTM) Chapter 243, May 2006, Propulsion Shafting

Naval Ship's Technical Manual (NSTM) Chapter 244, May 2006, Propulsion Bearings and Seals

Naval Ship's Technical Manual (NSTM) Chapter 254, Rev Rev 4, 5/30/2006; Condensers, Heat

Exchangers and Air Ejectors

Naval Ship's Technical Manual (NSTM) Chapter 262, Dec 2001, Lubricating Oils, Grease, Specialty

Lubricants, And Lubrication Systems

Naval Ship's Technical Manual (NSTM) Chapter 635, Rev Rev 3, 7/28/1998; Thermal, Fire and Acoustic

Insulation

Naval Ship's Technical Manual (NSTM), Chapter 997, Dec 2006, Docking Instructions and Routine

Work in Drydock

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) J1942-1, 2008, Qualified Hoses for Marine Applications xiii (Rev-5)

The Society for Protective Coatings (SSPC) Paint Application Specification No. 1 (SSPC-PA Guide 1), 2004, Shop, Field, And Maintenance Painting of Steel

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 3 (SSPC-SP 3), 2004, Power Tool Cleaning.

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (), 2004, Power Tool

Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Water jetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by

Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel & Other Hard

Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard

Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6/NACE No.3, 2004, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No. 4, 2007, Brush-Off Blast Cleaning.

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Prepartion

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP

10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP

10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of

Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating xiv (Rev-5)

The Society for Protective Coatings SSPC -SP VIS-1-02, Guide and Reference Photographs for Steel

Surfaces Prepared by Dry Abrasive Blast Cleaning

The Society for Protective Coatings SSPC/NACE VIS 4/NACE No. 7, Guide and Visual Reference

Photographs for Steel Cleaned by Waterjetting

The Society for Protective Coatings SSPC-SP 1, 11/1/2004; Solvent Cleaning

The Society for Protective Coatings SSPC-SP 11, Rev -; Power Tool Cleaning to Bare Metal

The Society for Protective Coatings SSPC-SP 3, 11/1/2004; Power Tool Cleaning

Walz & Krenzer Drawing H-WK-868-29 Rev H, Sliding Door for NSC 1 Class xv (Rev-5)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

4 N O-Ring FB0212-3650-24 2 $79

4 N Piston Seal FBOSR740-06 12 $622

4 N Support Segment FBOSR740-12 6 $740

4 N Seal Washer FB0213-PP45-H 4 $8

4 N Seal Washer FB0213-PP45-B 4 $8

4 N O-Ring FB0212-1185040 1 $225

4 N O-Ring FB0212-1263040 1 $258

4 N O-Ring FB0212-1377040 1 $326

4 N O-Ring FB0212-1377040 1 $326

4 N Counter-Sunk Screw FB0333-M08X016 72 $8

4 N Packing Cord FBO211-040 2 $37

4 N* Cylinder Seal FBO000071073 8 $451

4 N Bearing Shell FBOSR740-32 20 $87

4 N Flange Seal FBO218480X530X 1 $298

4 N* Piston Seal FBO221S5504444 2 $1788

4 N O-Ring FB0212-2280-40 6 $55

4 N FBO374-M20 Lock Washer 6

4 N* FBO218540X590X Seal Ring 2 $1800

12 N Ultra-Poly Skid, 44-

1/16 inch

2 1500

12 N Ultra-Poly Skid, 59-

3/4 inch

2 1500

14 N Panel retro-fit kit for

Sideport per WK-

868-1 to replace grating with steel plates to enclose interior of panel. Kit consists of:(2)

Interior plates, (2)

Outer Plates, & (1)

Middle plate *

1 $2600

14 1 Set of Removable

Brace assembly with pad eyes per WK-

868-36

1 $3300

14 1 Gasket 1" x 2-1/8"

Neoprene (25 duro)

1 $1060

15 N Coast Guard Emblem N/A 2 ea. 1300 xvi (Rev-5)

Vinyl Kit

22 N M9 FACE SEAL

CHANGE KIT, 605

NSC H75888-01

WLP001354-002 2 ea. 22,000.00

23 N Special Shaft removal tools*

1 Set 15,000

24 N Parent item R144950

Propeller Hub Plug

F007867 4 ea. 50.00

24 N Parent item R144950

Propeller Hub O-ring

F088083 4 ea. 20.00

24 N Parent item R144950

Propeller Hub O-ring

F088595 10 ea. 120.00

24 N Parent item R144950

Propeller Hub O-ring

F067211 4 ea. 15.00

24 N Parent item R144950

Propeller Hub

Lubricant

F067665 4 ea 60.00

24 N Parent item R144950

Propeller Hub Grease

K192698 1 ea 120.00

24 N Parent item R144950

Propeller Hub

Lubricant

F067061 2 ea 120.00

24 N Parent item

R518923Plug Break

Bolt

F000972 10 ea 50.00

24 N Parent item

R518923Plug Lock

Pin

F000117 16 ea 35.00

25 Y Stave Pulling Tool Section 5-4 TP 7079 PN

22022-5

1 ea.

27 N Anode, elliptical, platinum & niobium,

37.5 A

Siemens Water Technologies

W3T106665 (US Filter

Electrocatalytic 74435-1)

NSN 5342-01-540-3444

2 ea. 3,525.00

27 N Shell, mounting Siemens Water Technologies

W2T98554 (Electrocatalytic

74226)

1 ea. 264.50

27 N Mat, neoprene Siemens Water Technologies

W2T98553

(Electrocatalytic 74225)

NSN 5330-01-540-9556

1 ea. 35.26

27 N Nut/washer, molded Siemens Water Technologies

W3T106648

(Electrocatalytic 73547)

6 ea. 35.14

29 N Reference electrode, silver & silver chloride

Siemens Water Technologies

W3T105304

(US Filter Electrocatalytic

50910-001) NSN 6140-01-

118-4721

2 ea. 4,249.91

41 N Complete set of door Dwg# D-WK-868-40 Item # 1 set $1,650 xvii (Rev-5) weather seals 6,12,13,14,15

41 N Complete set of door guide rails plastic inserts (UHMW material)

Dwg# D-WK-868-42 Item#

24,25,26,27,28,29

1 set $7,700

41 Y Open-close cylinder Tech Pub 7794 Parts List

Item # 4, 5

2 ea 22,600.00

41 Y Locking cylinder Tech Pub 7794 Parts List

Item # 31, 37

2 ea 5,300.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xviii (Rev-5)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

4 Port Steering Actuator, Overhaul

5 Rudder Stock Seals, Clean and Inspect

9 Hull Plating (U/W Body), Ultrasonic Testing

16 Voids (Non-Accessible), Leak Test

20 Propulsion Shaft Coating, Inspect, Test, and Repair – Shafts In Place

21 Propulsion Shaft Alignment Check and Bearings (External) Check Clearances

23 Propulsion Shafting, Remove, Inspect, and Reinstall (OPTIONAL)

24 Hubs General Maintenance

26 Bow Thruster Unit, General Overhaul

28 Impressed Cathodic Protection System, Inspect and Maintain

32 Hull Plate Repair

36 Tanks (Potable Water), Clean and Inspect

39 Anchors, Chains, and Stoppers, Inspect and Preserve xix (Rev-5)

PRINCIPAL CHARACTERISTICS

PC_418_WMSL_0909

418' WMSL

PHYSICAL CHARACTERISTICS

Length Overall 418' 0"

Length between Perpendiculars 390' 0"

Maximum Beam 54' 0"

Beam @ 01 Level 47' 9-1/8"

Depth (01 Level @ side to Baseline) 39' 2-3/4"

01 Deck Camber Foredeck 1/4" in 1'-0"

Minimum Berth Depth 22' 0"

Height of highest projection 139' 0"

Draft, Design 14.40'

Design Displacement 3925 long tons

HULL CHARACTERISTICS

Hull Material 5086 Aluminum

HSLA-80 Steel

ABS EH 36 Steel

ABS AH 36

Frame Spacing

FWD of FR 9 2' 3"

FR 9 to FR 10 6' 9"

FR 10 to FR 98 4' 1" xx (Rev-5)

FR 98 to FR 99 3'-8"

MACHINERY CHARACTERISTICS

Two Diesel Engines MTU 20V, 20-cylinder 9,730 SHP each

One Gas Turbine General Electric LM2500; 29,500 SHP

Type of Propulsion CODAG

Electrical System 24 Volt DC

Two Controllable Pitch Propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max

Two Reduction Gears RENK

One Cross Connect Gear RENK

ELECTRICAL CHARACTERISTICS

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar

3512B diesel engines with Baylor ship service generators

Shore Tie Cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel Oil 220,359

Fresh Water 12,454

JP-5 Fuel 35,182

1 (Rev-5)

00000_0413_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

GENERAL REQUIREMENTS

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and

Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-5)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide all fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 11 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility’s EPA generator ID number for management, transportation, and disposal of said hazardous wastes. Ensure the following:

3.5.1 Contractor’s hazardous waste handlers shall comply with applicable requirements of 40 CFR 262.

3.5.2 All contract generated hazardous wastes shall be packaged in 49 CFR-compliant containers.

3.5.3 The designated wastes shall be disposed of at a state or Federally-approved and permitted HW TSDF.

3.5.4 Name of destination TSDF shall be submitted to the KO at the Arrival Conference.

3.6 SFLC Standard Specification Approved Changes. The Contractor shall be aware that the following are approved changes to published SFLC 2012 Edition Standard Specifications and supersede published content:

3.6.1 SFLC Std Spec 8634, Drydocking, Appendix A, page A5, paragraph A2.7.1.3 Side Blocks. Remove formula value shown as g – Acceleration of gravity – 32.3 Ft/sec2, and replace with formula value g -

Acceleration of gravity - 32.174 ft/sec2.

3.6.2 SFLC Std Spec 0740, Welding and Allied Processes. SFLC Std Spec 0740 added Appendix E, Stray Current

Protection. New Appendix is posted with SFLC Standard Specifications as a separate document on internet and intranet webpage.

3.6.2.1 SFLC Std Spec 0740, Welding and Allied Processes, page 1, paragraph 1.2 Appendices. Add ‘Stray

Current Protection’ to ‘Process Standard column of appendices table. Add ‘E’ to ‘Appendix’ column of appendices table.

3.6.2.2 SFLC Std Spec 0740, Welding and Allied Processes, page 4, paragraph 3.1.3 Stray current protection. Add

“The Contractor shall meet all requirements for stray current protection as specified in Appendix E - Stray

Current Protection.” directly after paragraph 3.1.3 title.

3 (Rev-5)

3.6.2.3 SFLC Std Spec 0740, Welding and Allied Processes, page 4, paragraph 3.1.3 Stray current protection.

Delete paragraphs 3.1.3.1 and 3.1.3.2.

3.6.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 1, paragraph 1.1 Intent.

Add sentence, “Note that stray current protection for welding equipment is covered in SFLC Standard

Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.1 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 5, paragraph 3.4

Equipment Grounding. Add sentence, “Stray current protection for welding equipment is covered in SFLC

Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.2 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 6, paragraph 3.4

Equipment Grounding. Delete paragraphs 3.4.1.4 and 3.4.1.5.

3.6.3.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 6, paragraph 3.4

Equipment Grounding. Delete Figure 5.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-5)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

5 (Rev-5)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE AMBIENT

ΔT

| DP -

Surface |

6 (Rev-5)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings: ______________

7 (Rev-5)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____…