FRANKLIN-X-DRIVE-VFD-MANUAL.pdf
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- Seneca County, Ohio
About this file
This document is an installation and operation manual for the Cerus X-Drive Variable Frequency Drive (VFD) manufactured by Franklin Electric. The manual covers comprehensive details for installing and operating VFDs ranging from 1-900 HP across voltage classes of 200/230V, 460V, and 575/690V. It provides detailed specifications for multiple frame sizes (A through H), mounting instructions, wiring guidelines, configuration parameters, and operational features including PID control, pump-specific functions, protection features, and communication capabilities via Modbus, BACnet, and Bluetooth.
The manual includes extensive technical specifications for proper installation and operation, including environmental requirements, mounting clearances, conduit box installations, terminal configurations, and programming parameters. It details safety precautions, troubleshooting guides, and maintenance procedures including fan replacement. Special application features are covered for permanent magnet motors, multi-pump configurations, and various automated control scenarios. The document provides detailed parameter tables for different applications including supply fans, exhaust fans, cooling towers, centrifugal pumps, submersible pumps, vacuum pumps, and constant torque loads.
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Text version
CCEERRUUSS XX--DDRRIIVVEE
Installation and Operation Manual
Firmware Version 1.3
COPYRIGHT INFORMATION
Franklin Electric Technical Publications 9255 Coverdale Road Fort Wayne, IN 46809
CCooppyyrriigghhtt ©© 22002233 FFrraannkklliinn EElleeccttrriicc,, CCoo..,, IInncc.. AAllll RRiigghhttss RReesseerrvveedd
The entire contents of this publication are copyrighted under United States law and protected by worldwide copyright laws and treaty provisions. No part of this material may be copied, reproduced, distributed, republished, downloaded, displayed, posted, or transmitted in any form by any means, including electronic, mechanical, photocopying, recording or otherwise, without prior written permission of Franklin Electric. You may download one copy of the publication from www.franklinwater.com onto a single computer for your personal, non-commercial internal use only. This is a single copy, single use license, not a transfer of title, and is subject to the following restrictions: you may not modify the materials, use them for any commercial purpose, display them publicly, or re-move any copyright or other proprietary notices from them.
The information in this publication is provided for reference only and is subject to change without notice. While every effort has been made to ensure the accuracy of this manual at the time of release, ongoing product improvements and updates can render copies obsolete. Refer to www.franklinwater.com for the current version.
This publication is provided “as is” without warranties of any kind, either express or implied. To the fullest extent possible pursuant to applicable law, Franklin Electric disclaims all warranties, express or implied, including but not limited to, implied warranties of merchantability, fitness for a particular purpose, and non-infringement of intellectual property rights or other violation of rights.
Franklin Electric does not warrant or make any representations regarding the use, validity, accuracy, or reliability of the material in this publication.
Under no circumstances, including but not limited to, negligence, shall Franklin Electric be liable for any direct, indirect, special, inci-dental, consequential, or other damages, including, but not limited to, loss of data, property damage, or expense arising from, or in any way connected with, installation, operation, use, or maintenance of the product based on the material in this manual.
TTrraaddeemmaarrkkss uusseedd iinn tthhiiss ppuubblliiccaattiioonn::
The trademarks, service marks, and logos used in this publication are registered and unregistered trademarks of Franklin Electric and others. You are not granted, expressly, by implication, estoppel or otherwise, any license or right to use any trademark, service mark, or logo displayed on this site, without the express written permission of Franklin Electric.
FE Logo and Design®, FE MagForce™, and Cerus™ are registered trademarks of Franklin Electric.
NEMA is a trademark of The Association of Electrical Equipment and Medical Imaging Manufacturers.
NEC® is a registered trademark of the National Fire Protection Association (NFPA).
UL® is a registered trademark of Underwriters Laboratories.
CSA is a registered mark of the CSA Group, formerly the Canadian Standards Association Bluetooth is a registered trademark of Bluetooth SIG, Inc.
Modbus is a registered trademark of Schneider Electric USA, Inc.
BACnet is a registered trademark of the American Society of Heating, Refrigerating and Air Conditioning Engineers (ASHRAE).
EtherNet/IP™ and DeviceNet™ are trademarks licenced by ODVA.
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TABLE OF CONTENTS
SAFETY INSTRUCTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
Hazard Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7 Before Getting Started - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7 Product Specific Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
PRODUCT INFORMATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9 Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9 Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9 Models - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
Model Number Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10 Applications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
UNPACKING AND INSPECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13 Transportation and Storage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13 Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
Lifting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14 INSTALLATION PLANNING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
Basic VFD Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16 PHYSICAL INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
Environmental Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17 Mounting the Drive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Mounting Frames A, B, and C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18 Mounting Frames D0, D, and E - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19 Mounting Frames F, G, and H - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
Conduit Box Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20 Frames D0 and D Conduit Box Installation - - - - - - - - - - - - - - - - - - - - - - - - - 20 Frame E Conduit Box Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21 Frame F Conduit Box Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22 Frame G Conduit Box Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23 Frame H Conduit Box Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
Drive Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26 ELECTRICAL INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
Wiring Guidelines - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33 Branch Circuit Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34 Fuse and Circuit Breaker Sizing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35 Wire Sizing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
Power Wiring Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37 RFI Jumper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
Control Circuit Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40 Terminal Identification - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40 Example Configurations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42 NPN and PNP Digital Inputs Configuration - - - - - - - - - - - - - - - - - - - - - - - - - 45
DRIVE CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47 Using the Keypad - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47
Home Screen Display Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48 Navigating the Menu Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49
Setting Operating Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49 Enter Required Parameters Before Starting VFD - - - - - - - - - - - - - - - - - - - - - - 49 Verify Default Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50 Verify Control Terminal Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50 Enter or Verify Optional Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51
Default Settings Table - SET Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51 Default Settings Table - VFD Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52 Default Settings Table - I/O Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 54 Default Settings Table - ADV Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
Default Settings Table - PROT Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57 Default Settings Table - COMM Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58 Default Settings Table - PLC Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59 Default Settings Table - Option Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60 Default Settings Table - ADV2 Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61 Default Settings Table - Motor Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62 Default Settings Table - Frequency Defaults with 50 Hz Power - - - - - - - - - - - - - - - - 63
INSTALLATION TESTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65 Rotation Check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65 Feedback Checks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65 Performance Checks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65 Sleep Mode Check (Pump Applications) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 66
OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 67 Control Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 67
Hand/Auto Controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 67 Forward or Reverse Selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69 Jog Feature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69 Step Frequencies - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 70 Shutdown - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 70 Standard Operation with an Automated Control System - - - - - - - - - - - - - - - - - 71 Standard Operation with PID Feedback Control - - - - - - - - - - - - - - - - - - - - - - 71 Damper Control (HVAC Applications) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 72 Fireman’s Override - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 73 Pump Application Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 74 Timers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 81 Performance Control Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
Monitoring Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 89 Home Screen Status Displays - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 89 View Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 89
Protection Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 91 Signal Loss Protection for Analog Inputs - - - - - - - - - - - - - - - - - - - - - - - - - - 91 Transducer Redundancy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 92 Motor Temperature Protection with PT100 or PTC Sensor - - - - - - - - - - - - - - - - - 93 High Load Detection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 95 Underload Protection (Dry Well or Belt Loss) - - - - - - - - - - - - - - - - - - - - - - - 96 Overpressure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97 No Flow Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 98 Broken Pipe Protection (for Pump Applications) - - - - - - - - - - - - - - - - - - - - - - 98 Stall Prevention - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 98
ADVANCED APPLICATION OPTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99 Operation with Permanent Magnet Motors - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
Setup FE MagForce Pump Motor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 100 Setup Non-Franklin Electric PM Motors - - - - - - - - - - - - - - - - - - - - - - - - - - 101
Duplex Pump Configurations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104 Jockey Pump Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104
Dual PID Loop Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 105 Balancing Pressure in Large Systems Using Multiple Pumps - - - - - - - - - - - - - - 105 Using Dual PIDs to Control Output when Pumping from a Tank or Well - - - - - - - - 106
Multi-Motor Configurations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 108 Multi-Motor (MMC) Relay Control for Pump Applications - - - - - - - - - - - - - - - - 108
Multi-Drive Configurations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109 Multi-Pump Application - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109 Method of Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109 Installation and Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 112
COMMUNICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 115
FE Connect for Cerus X-Drive Mobile Application - - - - - - - - - - - - - - - - - - - - - - - - 115 Setup Bluetooth Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 115 Using the Mobile App - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 116 Navigating the Mobile App - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 116
Modbus Communication - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 120 X-Drive Configuration for Modbus - - - - - - - - - - - - - - - - - - - - - - - - - - - - 120 ModBus Commands and Data Addresses - - - - - - - - - - - - - - - - - - - - - - - - - - 121 Building a Modbus Control Command Number Scheme - - - - - - - - - - - - - - - - - 122
BACnet Communication - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 126 X-Drive Configuration for BACnet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 126 BACnet Device ID Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 127 BACnet Objects - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 127
ACCESSORIES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 131 Optional Extension Cards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 131
Setup Optional Ethernet Communication Card - - - - - - - - - - - - - - - - - - - - - - 136 MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 137
Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 137 Diagnostic Fault Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 137 Diagnostic Warning Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 169
Fan Replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 198 Frame A Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 198 Frame B Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 198 Frame B and C Capacitor Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 199 Frame C Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 199 Frame D Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 199 Frame D Capacitor Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 200 Frame E Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 200 Frame E Capacitor Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 200 Frame F Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 201 Frame F Capacitor Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 201 Frame G Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 202 Frame H Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 202
PARAMETER REFERENCE TABLES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 203 Parameter Descriptions > SET Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 203 Parameter Descriptions > VFD Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 207 Parameter Descriptions > I/O Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 211 Parameter Descriptions > ADVANCE Menu - - - - - - - - - - - - - - - - - - - - - - - - - - 217 Parameter Descriptions > PROTECTION Menu - - - - - - - - - - - - - - - - - - - - - - - - - 221 Parameter Descriptions > COMM Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - 224 Parameter Descriptions > PLC Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 226 Parameter Descriptions > Option Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - 227 Parameter Descriptions > ADVANCE 2 Menu - - - - - - - - - - - - - - - - - - - - - - - - - 229 Parameter Descriptions > Motor Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 232
SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 235 Common Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 235 200~230V Class 1~125HP (0.75~90kW) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 236 460V Class 1~75HP (5.5~55kW) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 238 460V Class 100~675HP (75~500kW) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 239 575~690V Class 1~150HP (1.5~175kW) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 240 575~690V Class 150~700HP (160~522kW) - - - - - - - - - - - - - - - - - - - - - - - - - - - 242 De-Rating Charts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 242
Carrier Frequency De-Rating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 243 Ambient Temperature De-Rating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 245 Altitude Derating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 246
Maximum Frequency Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 246
Replacement Components List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 247 Applicable Standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 248
GLOSSARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 249 STANDARD LIMITED WARRANTY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 251
SAFETY INSTRUCTIONS
Hazard Messages This manual includes safety precautions and other important in-formation in the following formats:
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate personal injury.
NOTICE
Indicates a potentially hazardous situation which, if not avoided could result in damage to equipment or other property.
IMPORTANT: Identifies information that controls correct assem-blyand operation of the product.
NOTE: Identifies helpful or clarifying information.
This symbol alerts the user to the presence of danger-ous voltage inside the product that might cause harm or electrical shock.
This symbol alerts the user to the presence of hot sur-faces that might cause fire or personal injury
Before Getting Started This equipment should be installed and serviced by technically qualified personnel who are familiar with the correct selection and use of appropriate tools, equipment, and procedures. Fail-ure to comply with national and local electrical and plumbing codes and within Franklin Electric recommendations may result in electrical shock or fire hazard, unsatisfactory performance, or equipment failure.
Read and follow instructions carefully to avoid injury and prop-erty damage. Do not disassemble or repair unit unless de-scribed in this manual.
Failure to follow installation or operation procedures and all ap-plicable codes may result in the following hazards:
WARNING
High voltages capable of causing severe injury or death by electrical shock are present in this unit.
• To reduce risk of electrical shock, disconnect power be-fore working on or around the system. More than one dis-connect switch may be required to de-energize the equipment before servicing.
• Make sure the ground terminal is connected to the motor, control enclosures, metal plumbing, and other metal near the motor or cable using wire no smaller than motor ca-ble wires.
CAUTION
Risk of bodily injury, electric shock, or property damage.
• This equipment must not be used by children or persons with reduced physical, sensory or mental abilities, or lack-ing in experience and expertise, unless supervised or in-structed. Children may not use the equipment, nor may they play with the unit or in the immediate vicinity.
• Equipment can start automatically. Lockout-Tagout be-fore servicing equipment.
• This equipment produces high temperatures during nor-mal operation. Use caution when contacting surfaces.
• Operation of this equipment requires detailed installation and operation instructions provided in this manual for use with this product. Read entire manual before starting installation and operation. End User should receive and retain manual for future use
• Keep safety labels clean and in good condition.
Hazard Messages
Product Specific Precautions
WARNING
High voltages capable of causing severe injury or death by electrical shock are present in this unit.
• Do not remove VFD cover for wiring or periodic inspec-tions while power is applied, or the unit is in operation.
• Capacitors inside the drive can still hold lethal voltage even after power has been disconnected. ALWAYS check if DC bus charge LED is off and DC voltage on the termi-nals DC (+1) and DC (-) is less than 30VDC before work-ing on VFD wiring. The DC bus capacitors may hold high-voltage charge for several minutes after the VFD power is disconnected.
• Perform wiring after VFD has been mounted. Otherwise, electric shock or bodily injury can occur.
• Do not apply power to a damaged VFD or to VFD with missing parts.
• Do not use VFD if power or motor cable is damaged.
• Do not handle the VFD or control devices with wet hands or when standing on a wet or damp surface, or in water.
CAUTION
Risk of bodily injury, electric shock, or property damage.
• Install VFD on a non-flammable surface. Do not place flammable materials nearby.
• Disconnect the input power if VFD has been damaged.
• Do not touch VFD after shutting down or disconnecting
it. It can remain hot for a few minutes.
• Do not allow lint, paper, wood chips, dust, metallic chips or other foreign material into the drive.
• Some VFD parameters are set as default to automatically start VFD in some applications. Disable these parameters if automatic start is not safe for personnel or equipment.
• If restart after fault reset is selected, the VFD can start automatically after fault reset.
• If required, provide an emergency mechanical brake to prevent any hazardous conditions if VFD fails during operation.
NOTICE
Risk of damage to drive or other equipment.
• Install and wire VFD according to the instructions in this manual.
• Take protective measures against ESD (Electrostatic Dis-charge) before touching control boards during inspection, installation or repair.
• Do not connect power factor correction capacitors, surge suppressors, or RFI filter to the VFD output.
• Check if input power voltage is within acceptable range before applying power to VFD.
• Set correct motor data from the motor nameplate and overload protection parameters for proper motor over-load protection.
• Do not modify VFD internal components and circuits.
• Power factor capacitors and generators may become overheated and damaged due to harmonics distortion created by VFD.
• The use of any disconnecting device (contactor, discon-nect etc.) in motor circuit during VFD run can cause dam-age to VFD power components. Stop VFD before opening the motor circuit with disconnect or contactor.
• Use, if possible, an inverter rated or motor with insulation Class F or higher. For submersible pump motors, use Class B or higher. The VFD generates high frequency out-put pulses with spikes, which can deteriorate motor winding insulation and eventually damage the motor. The longer distance to the motor the higher amplitude of these voltage spikes will be applied to motor winding.
Any cables with paralleled wires will increase the ampli-tude of these spikes at motor terminals.
• VFD can operate motor at frequencies higher than 50HZ or 60Hz. Verify the maximum allowed speed with motor and machinery manufacturers prior to increasing output frequency because it can overheat motor or damage machinery.
IMPORTANT:
• For asymmetric power supplies, like Corner-Grounded Del-ta, refer to“RFI Jumper” on page 39 for removal of RFI Jumper.
• For Open Delta Power Supply, the power supply must be treated as a single-phase input. Configure IInnppuutt PPhhaassee [[SSEETT--0011]] to 11__SSiinnggllee PPhhaassee and refer to “Models” on page 10 for single-phase current rating for each drive size.
Product Specific Precautions
PRODUCT INFORMATION
Description
The Cerus X-Drive is a variable frequency drive (VFD) designed to control and protect three phase mo-tors in industrial, municipal, and agricultural sites. The X-Drive family offers an extensive range of amper-age and configuration options, making it versatile enough for nearly any constant or variable torque application.
Industry standard application settings are pre-configured for submersible or centrifugal pumps, supply or exhaust fans, cooling towers, vacuum pumps, and constant torque, FE MagForce, and permanent magnet motors. In addition, many input/output and control options are available for application specific features, such as PID speed control, pressure control, temperature or fluid level controls, and scheduling.
Native Modbus and BACnet communication protocols allow integration with many automated control and building management systems. In addition, an optional Bluetooth communication card provides ac-cess for programming, operating, and monitoring the drive using the FE Connect for Cerus X-Drive Mo-bile App. Refer to “Optional Extension Cards” on page 131.
Features
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• Compatible with three-phase induction or permanent magnet motors
• Extensive selection of models available. Refer to “Models” on page 10.
• Easy setup with built-in application defaults
• Many programmable Input/Output terminal options
• Available NEMA (NEMA 1 or 3R) and UL (UL Type 1, IP21, or 4X) enclosure
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• Many pump specific features, including: Sleep mode, lubrication for hollow-shaft motors, pipe fill mode, broken pipe protection, screen clean
• Damper control
• Duel demand controls
• Automated scheduling
• Multi-motor and multi-drive
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• Integrated HOA functionality
• Integrated display with keypad control of all functions
• Real-time fault logging with date and time stamps
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• Protection against short circuit, incorrect wiring, surges, underload, overload, overheat, undervolt-age, overvoltage, phase loss, phase imbalance, output open phase, overpressure, sensor fault, etc.
• Allows motor to gradually ramp up and down, saving equipment from sudden, harsh rushes of cur-rent that can shorten its lifespan
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• RS-485 communications (Modbus, BACnet) for remote control or monitoring
• Bluetooth connectivity with optional FE Connect Communications Card
• Communications for multi-drive operations—up to eight VFDs
Description
Models Model Number Codes
11.. PPrroodduucctt FFaammiillyy::
Cerus X Drive series 22.. AAmmppeerraaggee RRaattiinnggss::
5 to 930 A
33.. IInnppuutt VVoollttaaggee 2V = 200/230 V 4V = 460 V 6V = 575 V
Frame A Frame B Frame C
SKU
Output Amp Rating
SKU
Output Amp Rating
SKU
Output Amp Rating
3–phase input
1–phase input
3–phase input
1–phase input
3–phase input
1–phase input
220000VV
223300VV
CXD-005A-2V
CXD-007A-2V
CXD-010A-2V
CXD-015A-2V
CXD-021A-2V
5.0 7.5 10.0 15.0 21.0
2.5 3.7 5.0 7.5 10.5
CXD-031A-2V
CXD-046A-2V
CXD-061A-2V
31.0 46.0 61.0
15.5 23.0 30.5
CXD-075A-2V
CXD-090A-2V
CXD-105A-2V
75.0 90.0 105.0
37.5 45.0 52.5
446600VV CXD-003A-4V
CXD-004A-4V
CXD-005A-4V
CXD-008A-4V
CXD-010A-4V
CXD-013A-4V
CXD-018A-4V
3.0 4.2 5.5 8.5 10.5 13.0 18.0
1.5 2.1 2.7 4.2 5.2 6.5 9.0
CXD-024A-4V
CXD-032A-4V
CXD-038A-4V
24.0 32.0 38.0
12.0 16.0 19.0
CXD-045A-4V
CXD-060A-4V
CXD-073A-4V
45.0 60.0 73.0
22.5 30.0 36.5
557755VV CXD-003A-6V
CXD-004A-6V
CXD-006A-6V
3.0 4.3 6.7
1.5 2.1 3.3
CXD-009A-6V
CXD-012A-6V
CXD-018A-6VA
CXD-024A-6V
9.9 12.1 18.7 24.2
4.9 6.0 9.3 12.1
CXD-030A-6V
CXD-036A-6V
CXD-045A-6V
30.0 36.0 45.0
15.0 18.0 22.5
Frame D Frame E Frame F
220000VV
223300VV
CXD-146A-2V
CXD-180A-2V
146.0 180.0
48.2 59.4
CXD-215A-2V
CXD-276A-2V
CXD-322A-2V
215.0 276.0 322.0
70.9 91.1 106.2
446600VV CXD-091A-4V
((DDOO))
CXD-110A-4V
((DDOO))
CXD-150A-4V
CXD-180A-4V
91.0 110.0 150.0 180.0
30.0 36.3 49.5 59.4
CXD-220A-4V
CXD-260A-4V
220.0 260.0
72.6 85.8
CXD-310A-4V
CXD-370A-4V
310.0 370.0
102.3 122.1
557755VV CXD-054A-6V
CXD-067A-6V
54.0 67.0
17.8 22.1
CXD-086A-6V
CXD-104A-6V
CXD-125A-6V
CXD-150A-6V
86.0 104.0 125.0 150.0
28.4 CXD-180A-6V
CXD-220A-6V
108.0 220.0
Frame G Frame H Frame H (690)
446600VV CXD-460A-4V
CXD-530A-4V
460.0 530.0
151.8 174.9
CXD-616A-4V
CXD-683A-4V
CXD-770A-4V
CXD-930A-4V
616.0 683.0 770.0
203.1 225.4 254.1
557755VV CXD-290A-6V
CXD-350A-6V
290.0 350.0
CXD-430A-6V
CXD-465A-6V
CXD-590A-6V
CXD-675A-6V
430.0 465.0 590.0 675.0
Models
Applications
IMPORTANT:
• For asymmetric power supplies, like Corner-Grounded Delta, refer to “RFI Jumper” on page 39 for removal of RFI Jumper.
• For Open Delta Power Supply, the power supply must be treated as a single-phase input. Configure IInnppuutt PPhhaassee [[SSEETT--0011]] to 11__SSiinnggllee PPhhaassee and refer to “Models” on page 10 for single-phase current rating for each drive size.
Application Options Reference
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• BAS controlled
• Damper
• Smoke purge
• Fire mode (exhaust fans only)
Refer to “Standard Operation with PID Feedback Con-trol” on page 71 and “Damper Control (HVAC Applica-tions)” on page 72.
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• Temperature controller
• Damper
Refer to “Temperature Protection or PID Control with PT-100 or PTC Sensor” on page 44 or “Damper Control (HVAC Applications)” on page 72.
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• Constant pressure
• Constant flow
• Constant level
• Booster pump
• Wastewater
• Long pipe
• Supply monitoring
(2nd PID or pressure switch)
• De-watering (clean screen)
Refer to “Basic VFD Configuration” on page 16, “Drive Configuration” on page 47, and “Operation” on page 67.
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• Constant pressure
• Dew-watering
(2nd PID, well recovery timer)
• Pivot/irrigation
• Tank filling
• Long pipe/dual acceleration
• Lead-lag
• Lead-lag-alternation
• Jockey
• Pony
• Dual demand
• Lubrication
• Line-shaft turbine
Refer to “Basic VFD Configuration” on page 16, , “Drive Configuration” on page 47, and “Operation” on page 67.
VVaaccuuuumm
• Car wash
• Industrial
Refer to “Drive Configuration” on page 47 and “Opera-tion” on page 67.
CCoonnssttaanntt TToorrqquuee
• Shaker
• Grinder
• Crusher
• Conveyor, Feeder
• Mill/Roller
Refer to “Fuse and Circuit Breaker Sizing” on page 35, “Drive Configuration” on page 47, and “Specifications” on page 235.
PPeerrmmaanneenntt MMaaggnneett MMoottoorr • Submersible
• FE MagForce
Refer to “Operation with Permanent Magnet Motors” on page 99.
UNPACKING AND INSPECTION
Transportation and Storage
NOTICE
Risk of damage to VFD or other equipment.
• Do not stack VFD boxes higher than standard 48 inches cube height when palleting for storage.
• Do not place heavy items on VFD.
• Do not drop VFD or subject it to hard impact.
• Dispose of VFD properly as industrial equipment waste.
The VFD should be stored in the shipping carton or crate before installation in a controlled environment that meets the following requirements:
Storage Temperature -25 to 70 °C (-13 to 158 °F) Location Pollution Degree 2 Environment Relative Humidity 95% Maximum relative humidity (non-condensing)
The performance of capacitors in the drive degrades if not charged occasionally. It is recommended to charge a stored drive every 2 years to restore the performance of the capacitors.
NOTE: If the VFD is kept in storage for longer than 2 years, when powering the drive, use an adjustable AC power source (ex. AC autotransformer) to charge the drive at 70 to 80% of the rated voltage for 30 minutes (do not run the drive). Then, charge the drive at 100% of rated voltage for an hour (do not run the drive).
Unpacking
CAUTION
Risk of personal injury or damage to VFD or other equipment.
• Use suitable lifting equipment, in good condition, rated for at least 5 times the weight of the VFD.
NOTE: Refer to “Specifications” on page 235 for the weight of each drive by frame size.
1. Inspect exterior of package for ship-ping damage. If there is damage, no-tify the shipping agent and your sales representative.
2. Make sure the part number and product ratings on the identification label are correct for the application.
3. When possible, remove the VFD cov-er and make sure the product ratings on the nameplate match the package label.
4. The VFD comes in various forms of shipping crates. If applica-ble, remove the top and side fasteners from the packaging.
Transportation and Storage
5. Some crates are secured with clips.
Remove clips with a suitable prying tool.
6. Remove the crate cover, foam pack-ing inserts, owner’s manual, and any other items inside the crate.
7. Remove fasteners securing the drive to the pallet.
8. Inspect the VFD for damage.
9. Allow the drive to remain on the pal-let until you are ready to install it in the permanent location. Refer to “Mounting the Drive” on page 18.
Lifting When removing large VFDs from the pallet, use suitable lifting equipment connected to the lifting holes at the top outer edges of the unit.
Use a spreader bar the same width as the drive so the lifting cables are straight up and down.
Unpacking
INSTALLATION PLANNING
NOTICE
Risk of damage to VFD, or malfunction can occur.
• An incorrectly applied or installed VFD can result in system malfunction or reduction in product life as well as component damage. You must read and understand this manual thoroughly before pro-ceeding with installation.
• Do not install a magnetic contactor or motor disconnect in the motor circuit for start/stop or emer-gency stop purpose. Opening the motor circuit while the VFD is running may cause VFD failure.
1 2 3 4 5 6
Plan System Goals Identify Options Select Control Methods
Install VFD Hardware
Install Wiring Program Parameters
Intended Function
• Air Handling
• Fluid Circulation
• Constant Pressure
• Pressure Boosting
• Irrigation
• Dewatering
• Carwashes
• Conveyors
• Crushers
• Grinders Hardware Application
• Supply Fan
• Exhaust Fan
• Cooling Tower
• Centrifugal Pump
• Submersible Pump
• Vacuum Pump
• Constant Torque
• FE MagForce Per-manent Magnet Motor
Automation
• Damper Control
• Sleep Mode
• Timers
• Scheduling
• Analog Repeater
Output
• Dual Demand
• 2nd PID Control
• Hopping Carrier Protection
• Shutdown
• Redundancy
• Broken Pipe
• Fire Override
• Pipe Leak
• Auto Restarts Maintenance
• Screen Clean
• Lubrication
• De-ragging
• Anti-jam Multi-Motor Control
• Equal Run Time
• Soft Start
• Lead/Lag
• Rotation Multi-VFD Control
• Equal Run Time
• Lead/Lag
• Alternation
• Jockey Pump
Hand/Off/Auto
• Keypad
• Panel Mounted
• Remote
• 3–wire Control Transducer (PID)
• Temperature
• Pressure
• Vacuum
• Flow Switches
• Potentiometer
• Float
• On/Off
• Speed Control
• Run by Analog Communications
• BMS/PLC
• Modbus
• BACnet
• Drive-to-drive
• Bluetooth
Location
• Inside
• Outside Climate Control
• Temperature
• Moisture Distance
• Wire Sizes
• Filtering
Requirements Measurements
• Clearance
• Drilling
Conduit
• Routing
• Separation High Voltage
• Grounding
• Inputs
• Outputs Control Circuits
• Analog Inputs
• Switched Inputs
• Voltage Inputs
• Programmable
Outputs
• Communication
Basic
• Application
• Motor Ratings
• Setpoints
• Limits
• Input Phases I/O Setup
• Input Functions
• Output Functions
• Scaling Option Settings
• Enable Features
• Set Targets
1. Determine the appropriate options and control methods as well as how the VFD should be installed and programmed. Refer to “Operation” on page 67 for examples of how the system might be used.
2. Define and automate features that support the intended operation. These features may require spe-cialized control methods and programming. For more details, refer to “Control Options” on page 67, “Standard Operation with an Automated Control System” on page 71, and “Protection Features” on page 91.
3. Select different methods for automating motor speed control. Refer to “Example Configurations” on page 42 for possible control setups.
Unpacking
4. Mount the VFD after determining the overall function of the system. Refer to “Physical Installation” on page 17 for guidelines.
5. Connect the VFD according to the selected motor application and control method(s). Refer to “Elec-trical Installation” on page 33 for more information.
6. Program the VFD quickly and easily for most standard operations. Refer to “Setting Operating Pa-rameters” on page 49. Adjust additional parameters for advanced features or options that achieve the desired performance. Refer to and “Parameter Reference Tables” on page 203.
Basic VFD Configuration The following table includes the most commonly used devices in a motor control branch operated by a VFD. Adequate peripheral devices and correct connections are essential for proper VFD operation.
AC Power Source Use single- or three-phase power source with voltage within the permissible range of VFD input power rating.
MCCB, Fuses, or Franklin Electric Manual Motor Starters
Select circuit breakers or fuses in accordance with NEC and applicable local codes.
Inline Magnetic Contactor
Do not use input power contactor for frequent starting and stopping the VFD, otherwise VFD power components can be damaged.
AC Line Reactor or Harmonic Filter
A line reactor provides some degree of surge protection and decreases a level of har-monic distortion in the power line. It is recommended when power source kVA rating is more than 10 times higher than VFD rating.
A Harmonic filter provides a higher level of harmonic mitigation. Integrated DC Chokes are included in VFD models larger than Frame C, equivalent to a 3% AC line reactor.
EMI/RFI Filter Install an EMI/RFI filter to decrease VFD Electromagnetic and Radio Frequency Interfer-ence with operation of sensitive electronic equipment.
Variable Frequency Drive
Install VFD with proper orientation, ventilation, spacing etc. according to the require-ments described in this manual with all necessary protective and filtering devices to pro-vide long and reliable VFD operation.
AC Load Reactor or Output Filter (460 V and higher)
Install a load (output) reactor or an output filter to protect motor windings if distance from VFD to a motor is in the range 45-100 feet. Install output dV/dt filter for a range of 100-1000 feet (800 feet for submersible pumps), or a sine wave filter for greater distances.
Three Phase AC In-duction Motors or Permanent Magnet Motors, including Franklin Electric pump motors
The X-Series VFD is not compatible with servomotors.
Opening the motor circuit by disconnect or contactor during VFD run can damage VFD power components.
Basic VFD Configuration
PHYSICAL INSTALLATION
Environmental Requirements
NOTICE
Risk of damage to VFD, or malfunction can occur due to improper handling, in-stallation, or environment.
• Do not mount VFD on equipment with excessive vibration.
• Install in a location where temperature is within the range of product rating.
• Do not mount VFD in direct sunlight or near other heat sources.
• The VFD should be mounted in a Pollution Degree 2 environment. If VFD will be installed in an en-vironment with a high probability of dust, metallic particles, mists, corrosive gas or other contami-nants, the VFD must be mounted inside the appropriate electrical enclosure with proper NEMA, UL Type, or IP rating and adequate cooling.
• When two or more VFDs are installed in a ventilated enclosure, the cooling system should provide adequate airflow for all the VFDs. Do not install VFD above another heat source (another VFD, in-ductive reactors, etc.).
Install and use the VFD in a controlled environment that meets the following requirements:
Ambient Temperature 50 °C (122 °F) for UL Open Type/IP20 (Remove top cover) 40 °C (104 °F) in NEMA 1/UL Type 1/IP20 enclosure
Location Pollution Degree 2 Environment.
Altitude 1000 m (3281 ft) above sea level.
• De-rate current 1% per 100 m (328 ft) from 1000 to 2000 m (3281-6562 ft).
• Consult Technical Support for installations above 2000 m.
Relative Humidity 95% Maximum relative humidity (non-condensing)
Vibration
1.0 mm, peak to peak value range from 2 to 13.2 Hz 0.7G-1.0G range from 13.2 to 55 Hz 1.0G range from 55 to 512 Hz.
Frame Size
Minimum Mounting Clearance mm (in)
1 2 3* 4
AA,, BB,, CC 60 (2.4) 30 (1.2) 30 (1.2) 0
DD,, EE,, FF 100 (3.9) 50 (2.0) 100 (3.9 total) 0
GG 200 (7.9) 100 (3.9) 200 (7.9) 0
HH 350 (13.8) 0 0 200 (7.9)
*For frame sizes D, E, and F, install a metal separator between side-by-side drives. Barrier depth must match the VFD depth.
The drive electronics are air-cooled.
• Provide enough clearance for airflow around the VFD. Refer to the table above.
• Mount VFD vertically (top up) for proper heat dissipation.
• Do not mount VFD in direct sunlight or near other heat sources.
• Do not block cooling vents or airflow with any panel components or wires.
• Prevent debris from adhering to the heat sink.
Environmental Requirements
Mounting the Drive
CAUTION
Risk of bodily injury or damage to drive or other equipment.
• The drive should be mounted on a structure such as a wall or post capable of supporting the weight of the unit.
• Install VFD on a non-combustible surface.
• Ensure suitable mounting hardware is used when installing the drive.
• Do not install the drive on unreinforced drywall.
• Use suitable lifting equipment, in good condition, rated for at least 5 times the weight of the drive.
NOTE: Refer to “Specifications” on page 235 for drive weight.
The mounting location should have nearby access to the electrical supply and access to the motor wiring.
Refer to “Electrical Installation” on page 33.
Use lag screws or bolts appropriate for supporting the weight of the drive.
1. Mount the drive using the mounting holes on the back side of the drive enclosure.
2. Screws at the top must attach to a solid structure such as a stud or brace.
3. All screw hole locations should be used to ensure the drive is securely mounted.
IMPORTANT: Do not drill holes in the drive.
When removing large drives from the pallet, use suitable lifting equipment connected to the lifting holes at the top outer edges of the drive.
1. Use a spreader bar the same width as the drive so the lifting cables are straight up and down.
2. Slowly lift the drive from the pallet.
3. Use lifting equipment to place the drive in the desired installa-tion location.
Mounting Frames A, B, and C These frames have four corner mounting holes on the drive. Refer to “Drive Dimensions” on page 26 for mounting hole locations and sizes.
1. Have one person hold the drive in location while another in-stalls the lag screws in each corner, ensuring they go into a solid stud or brace. Install the lower left lag screw first.
2. Place a level on top of the drive. When level, install the upper right corner lag screw.
3. Install the remaining two lag screws.
Mounting Frames D0, D, and E These frames have four corner mounting holes on the drive. The bottom two holes are U-shaped slots, allowing the drive to be lowered onto pre-installed lag screws.
Refer to “Drive Dimensions” on page 26 for mounting hole locations and sizes.
3 3
2 1
1. Install two lag screws for the bottom locations, ensuring they are level and enter a solid stud or brace.
2. Use a lifting device to lower the U-shaped mounting slots onto the bottom lag screws. The conduit box is not shown in this image to better show the bottom mounting slots.
3. Hold the drive tight against the backing board, and install the remaining two lag screws in the top mounting holes.
Mounting Frames F, G, and H These frames include two keyhole shaped mounting holes at the top, allowing the drive to be set onto pre-installed lag screws. Refer to “Drive Dimensions” on page 26 for mounting hole locations and sizes.
3 3
1. Install two lag screws for the top locations, ensuring they are level and enter a solid stud or brace.
2. Use a properly sized lifting device to lower the top keyhole shaped mounting slots onto the lag screws.
3. Hold the drive tight against the backing board, and install the remaining lag screws in the bottom mounting holes, ensuring they enter a solid stud or brace.
Conduit Box Installation Frames A, B, and C do not require an added conduit box.
Frames D0 and D Conduit Box Installation
1. Loosen two lower drive cover screws.
2. Press the tabs on each side of the cover.
3. Remove the cover.
4. Remove five screws.
5. Install the conduit box with five screws. Tighten to a torque of 24-26 kg-cm / 20.8-22.6 in-lbs / 2.4-2.5 Nm.
6. Replace the lower drive cover and rotate to the closed posi-tion. Secure with two screws from step 1. Tighten to a torque of 12-15 kg-cm / 10.4-13 in-lbs / 1.2-1.5 Nm.
Frame E Conduit Box Installation
1. Loosen four lower drive cover screws.
2. Remove the cover.
3. Install the conduit box with six screws. Tighten to a torque of 24-26 kg-cm / 20.8-22.6 in-lbs / 2.4-2.5 Nm.
4. Replace the cover and secure with screws from step 1. Tighten to a torque of 12-15 kg-cm / 10.4-13 in-lbs / 1.2-1.5 Nm.
Frame F Conduit Box Installation
1. Remove four lower drive cover screws.
2. Remove the cover from the drive.
Remove four screws from the conduit box cover.
3. Align the conduit box flanges behind the flanges of the drive bottom.
4. Secure the conduit box to the drive (flange to flange) with four screws. Tighten the screws to a torque of 24-26 kg-cm / 20.8-22.6 in-lbs / 2.4-2.5 Nm.
5. Install the conduit box cover using four screws from step 2.
Tighten to a torque of 13-16 kg-cm / 20.8-22.6 in-lbs / 2.4-2.5 Nm.
6. Replace the cover and secure with four screws from step 1.
Tighten to a torque of 12-15 kg-cm / 10.4-13 in-lbs / 1.2-1.5 Nm.
Frame G Conduit Box Installation
1. Loosen seven conduit box cover screws, slide it forward, and remove the cover.
2. Loosen four lower drive cover screws and remove the cover.
3. Remove the eight screws identified.
4. Align the conduit box with the flanges of the drive and rein-stall the eight screws from step 3.
M5 Screw torque: 24-26 kg-cm / 20.8-22.6 in-lbs / 2.4-2.5 Nm
M8 Screw torque: 100-120 kg-cm / 86.7-104.1 in-lbs / 9.8-11.8 Nm
5. Secure further with eight screws.
M5 Screw torque: 24-26 kg-cm / 20.8-22.6 in-lbs / 2.4-2.5 Nm
M8 Screw torque: 100-120 kg-cm / 86.7-104.1 in-lbs / 9.8-11.8 Nm
6. Set the conduit box cover on the conduit box and slide it to-ward the conduit knockouts. Tighten the screws to a torque of 24-26 kg-cm / 20.8-22.6 in-lbs / 2.4-2.5 Nm.
7. Place the cover back on the drive, and tighten the screws to a torque of 12-15 kg-cm / 10.4-13 in-lbs / 1.2-1.5 Nm.
Frame H Conduit Box Installation
1. Remove all screws holding the cov-ers of the conduit box kit and re-move the covers.
2. Remove the screws shown from the bottom of the drive and remove the bracket.
3. Fasten the M6 screws to two locations. Tighten screws to a torque of 35-45 kg-cm / 30.3-39 in-lbs / 3.4-4.4 Nm.
4. Install the conduit box to the drive using the following screws and nuts tightened to a torque of:
1 M6 Screws 55-65 kg-cm / 47.7-56.4 in-lbs / 5.4-6.4 Nm
2 M8 Screws 100-110 kg-cm / 86.7-95.4 in-lbs / 9.8-10.8 Nm3 M8 Nuts
4 M10 Nuts 250-300 kg-cm / 216.9-260.3 in-lbs / 24.5-29.4 Nm
5. Replace the covers and screws removed in Step 1 to the original locations. Tighten to a torque of 35-45 kg-cm / 30.3-39 in-lbs / 3.4-4.4 Nm.
Drive Dimensions Frame A
1 130 mm (5.12 in) 2 116 mm (4.57 in) 3 250 mm (9.84 in) 4 236 mm (9.29 in) 5 6.2 mm (0.24 in) 6 170 mm (6.69 in) 7 45.8 mm (1.8 in) 8 22.2 mm (0.87 in) 9 34 mm (1.34 in) 10 28 mm (1.10 in)
Frame B 1 190 mm (7.48 in) 2 173 mm (6.81 in) 3 320 mm (12.6 in) 4 303 mm (11.9 in) 5 8.5 mm (0.33 in) 6 190 mm (7.48 in) 7 77.9 mm (3.07 in) 8 22.2 mm (0.87 in) 9 34 mm (1.34 in) 10 43.8 mm (1.72 in)
Frame C 1 250 mm (9.84 in) 2 231 mm (9.09 in) 3 400 mm (15.8 in) 4 381 mm (15 in) 5 8.5 mm (0.33 in) 6 210 mm (8.27 in) 7 92.9 mm (3.66 in) 8 22.2 mm (0.87 in) 9 34 mm…
This is the start of the file's text. The full file is on GovTribe.
File details come from the government source that posted it. Updated .