Appendix B - Bin Shelving.docx

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Materials Handling System at Wyoming Air National Guard at Cheyenne, Wyoming
Solicitation number
FA8604-10-R-7932
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Appendix B

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TECHNICAL PROPOSAL QUESTIONNAIRE

FOR

Offeror: _ Solicitation No. F33600- -R- _

Offeror:

Solicitation Number:
FA8604-

-R-

APPENDIX B

FOR

BIN SHELVING

AT

WYOMING AIR NATIONAL GUARD AT CHEYENNE

CSN: NCH0B5

DATE: 5 March 2010

PREPARED BY:

LARRY HEAD

PROJECT ENGINEER

403 SCMS/GUEC

RON PARSONS

REVIEWER

403 SCMS/GUEC

Table of Contents

1. SCOPE1
1.1. General scope1
1.2. Definitions1
2. APPLICABLE DOCUMENTS1
3. REQUIREMENTS1
3.1. System description1
3.2. Physical and Performance Characteristics2
3.2.1. Shelving layout2
3.2.2. Shelving unit design2
3.2.3. Safety factor2
3.2.4. Shelf details2
3.2.4.1. Shelf size2
3.2.4.2. Shelf capacity2
3.2.4.3. Shelf design2
3.2.4.4. Shelf clips3
3.2.5. Supporting posts3
3.2.5.1. Supporting post design3
3.2.5.2. Supporting post type3
3.2.6. Back panels3
3.2.7. Side panels3
3.2.8. Foot plates4
3.2.9. Freestanding structure4
3.2.10. Assembly4
3.2.11. Alignment4
3.2.11.1. Aisle alignment4
3.2.11.2. Shelving unit vertical alignment4
3.2.12. Color4
4. QUALITY ASSURANCE PROVISIONS5
4.1. Inspections5
4.2. Test5
4.3. Certifications5

CHEYENNE App B - Page i

SCOPE

General scope This appendix establishes the minimum performance, design, fabrication, installation, and test requirements for a bin shelving system for the Wyoming ANG at Cheyenne. The work shall be completed in accordance with this appendix, the Cover Purchase Description (PD), and Air Force (AF) Figures 1-8. This appendix covers all equipment, materials, and labor necessary to complete installation of the system.

Definitions Back panel - Sheet steel panels attached to the two rear posts of each unit to enclose the back of the unit or form a partition between units placed back to back.

Foot plate - Formed steel plate attached to supporting posts used to anchor the shelving units to the carriages or stationary platform.

Shelf - Formed sheet steel which attaches horizontally to supporting posts and supports a load.

Shelf clip - A formed steel piece that provides for attachment of shelves and posts without the use of nuts and bolts.

Shelving unit - A single structure comprising of supporting posts, shelves, and side and back panels.

Side panel - A sheet steel panel attached to the front and rear post to enclose the side of each unit, or as a partition between units placed side by side.

Supporting post - Steel vertical upright member that supports horizontal shelves.

APPLICABLE DOCUMENTS

Applicable documents shall be in accordance with Section 2 of the Cover PD.

REQUIREMENTS

System description Storage and/or retrieval operations within the mobile storage system will be performed using a rolling ladder stand. The shelving system shall consist of:

A. Shelving units B. Nuts, bolts, anchors and any other items required to install the shelving system

Physical and Performance Characteristics Shelving layout The shelving system shall consist of shelving units in accordance with AF Figures 1-8. These shelving units shall be arranged in rows by attaching them together end-to-end and/or back-to-back.

Shelving unit design Solid steel shelving shall be secured to the supporting posts by means of positive engaging clips. All shelving, including parts and assemblies, shall be identical.

Safety factor Design and construction of each load bearing component shall assure that the component is capable of sustaining the specified load with a minimum safety factor of 1.65 to 1.

Shelf details Shelf size The shelves sizes shall be as shown on Air Force Figures 3-8.

Shelf capacity Each shelf shall be capable of sustaining a uniformly distributed static load of 400 pounds with an elastic deformation less than 0.875 percent of the unsupported span length, measured with respect to the two ends of the shelf and without any permanent deformation.

Shelf design Plain shelf edges shall be flanged down on all sides not less than 1-1/8 inch nor more than 1-1/2 inches, with not less than one additional return flange on each side.

Shelf clips Shelf clips shall be provided in sufficient quantity to secure each of the four corners of each shelf to all four supporting posts. The shelf clips shall be designed to preclude the possibility of accidental disengagement of the clips from the post or the shelves under loaded conditions. The shelf clips shall allow for the spacing of the shelf to be changed with minimum disturbance to surrounding shelves and shelving units. Shelf clips shall be capable of being changed with no more than a hammer.

Supporting posts Supporting post design Supporting posts shall be 10 feet high. Mounting holes for clips shall be provided on the supporting posts, which permit adjustment of shelf height on either 1-inch or 1 1/2-inch increments. Holes shall be provided as required for attachment of all back and end panels. Supporting posts shall be provided at all four corners of all shelving units. Common supporting posts may be used at adjacent corners of single or double faced racks.

Supporting post type The front supporting posts shall be either beaded or box type as defined by the Shelving Manufacturers Association. Supporting posts shall be continuous (no splices).

Back panels Back panels shall have either predrilled or punched mounting holes which match up to mating holes in the supporting posts. Back panels shall be made of metal and shall fully enclose the back of the shelving unit. Back-to-back shelving units shall share a single, common back panel. Back panels shall be secured to the supporting posts. Shelves shall not be used to secure the back panels into position.

Side panels Side panels shall have either predrilled or punched mounting holes to match up to mating holes in the supporting posts or shall be factory welded to supporting posts. Side panels shall be made of steel and shall fully enclose the ends of a shelving unit. Side-by-side shelving units shall share a single common side panel.

Foot plates Each supporting post shall have a foot plate attached and shall be secured to the stationary platform or carriage. Foot plates shall be positioned to not interfere with erection of adjoining units and still provide ease of access for anchoring procedure.

Freestanding structure The shelving system shall be designed to be a rigid freestanding structure and shall not be connected to any structure except the stationary platform or carriage.

Assembly The Contractor shall assemble, on site, all shelving units including bracing, panels (side and back), and shelves as specified in this appendix in the quantities necessary to meet the storage requirements specified.

Alignment Alignment of each row of shelving units shall be in all three directions, down each row of shelving units, from row to row, and vertically for each shelving unit face.

Aisle alignment Shelving unit face alignment shall be maintained down each row within 1/8 inch from one shelving unit to the next.

Shelving unit vertical alignment Each shelving unit face shall be plumb to within 1/4 inch from the bottom to the top of the unit. Each supporting post shall be plumb to within 1/4 inch when examined from any direction. All shims used shall be secured beneath the foot plate. The shims shall be the same size as the foot plate and shall have a hole(s) to correspond with the hole(s) in the foot plate for anchoring.

Color The contractor shall submit a color chart for selection by the User at the Post Award Orientation Conference.

QUALITY ASSURANCE PROVISIONS

Inspections The system shall be inspected to verify that it meets all the requirements of sections 1, 2, and 3 of this appendix and the Cover PD. These inspections shall be completed as part of the system checkout test and again as a part of the quality conformance test.

Test The following test shall be performed on the system as part of the system checkout test and again as a part of the quality conformance test.

No.
Paragraph
Description
3.1.
The shelving system shall be inspected to ensure capability of interfacing with rolling ladder stands. If interface cannot be conducted in the aisles without damage to shelving units, property stored, equipment, or injury to personnel, the system shall fail.
3.2.4.2.
Four randomly chosen shelves shall be designated by the COTR. The distance from the top of each designated shelf to the top of the shelf above it shall be measured at the mid-point of the shelf and recorded as M1. The designated shelves will then be loaded uniformly with a load of 400 pounds and left for a minimum of 4 hours. The distance from the designated shelf to the top of the next shelf will be measured again and recorded as M2 to determine if the maximum deflection is less than 0.875 percent of the unsupported span. The following formula shall be used to determine the deflection amount:

Deflection = [(M1 - M2) / shelf width] * 100 If the deflection is greater than 0.875 or if permanent deformation exists when the loads are removed, the system shall fail.

Certifications The Contractor shall provide certification that the following requirements have been met. All certifications shall be provided in accordance with the Contract Data Requirements List.

No.
Paragraph
Certifications
3.2.3.
The Contractor shall certify that each load bearing component shall have minimum safety factor of 1.65 to 1.

CHEYENNE App B - Page 6

BIN SHELVING

Offeror:

Solicitation Number:
FA8604-

-R-

Project Title:
Materials Handling System
Base:
Wyoming ANG at Cheyenne
CSN:
NCH0B5

Appendix B, Bin Shelving, 5 March 2010

This questionnaire shall be completed by the Offeror. All entries to this questionnaire shall be typed. The questionnaire will be used to determine the Offeror's understanding of the requirements and acceptability of the proposed equipment. Please attach product literature/cut sheets for all equipment detailed in this questionnaire and attach any exceptions to the Purchase Description Appendix or recommendations/design alternatives as detailed below.

Bin Shelving Manufacturer: ____________________________________

Paragraph
Characteristics
3.2.4.1.
Part numbers for corresponding shelf sizes:

48 inches wide by 24 inches deep: ________________ 24 inches wide by 24 inches deep: ________________ 30 inches wide by 18 inches deep: ________________ 24 inches wide by 18 inches deep: ________________

3.2.4.2.
Shelf capacity: ___________________________ pounds
3.2.4.4.
Shelving is secured to supporting posts by: ______________________________________________
3.2.5.1.
Supporting post height: ___________________ inches

Mounting hole spacing: ____________________ inches

3.2.5.2.
Type of front supporting posts: __________________

EXCEPTIONS/RECOMMENDATIONS/DESIGN ALTERNATIVES

Attach any exceptions taken to the Purchase Description Appendix. Please outline those concerns in detail. Your exceptions will be reviewed to determine acceptability.

Are exceptions taken?

Number of pages attached: ____________________________________

Attach any recommendations or design alternatives you feel may enhance operation, maintainability, or reduce system cost. Your recommendations and design alternatives will be reviewed to determine acceptability.

Are recommendations/design alternatives attached?

Number of pages attached: ____________________________________

We have read the requirements of the Purchase Description Appendix and will comply with all paragraphs as written, with exceptions taken only to those items indicated on the attached exception sheet.

_____________________________________________________
Offeror's SignatureDate

TYPED NAME:

COMPANY NAME:

ADDRESS:

PHONE:

FAX:

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