AIR_SPEC_Revision_2.pdf
PDF 130 KB Posted
- Attached to
- F-35 Flexible Linear Shape Charge Assembly Federal contract opportunity
- Solicitation number
- FA8213-20-R-3038
About this file
This document outlines requirements for an indefinite delivery indefinite quantity contract to produce flexible linear shaped charge assemblies and related components. Key details include the contractor providing advanced shipment notices, completing ammunition data cards, and marking items in accordance with specifications. The contractor must also perform packaging tests and provide related documentation. Lot acceptance testing is required in accordance with approved test plans. The products required include flexible linear shaped charge assemblies, rapid deflagrating cord transfer lines in various lengths, inert donor and internal arm-fire handle parts, acceptors, and hot gas initiators. Annual quantities range from 385 to 2,545 for each product. The contract will have a duration of IDIQ and is intended for Pacific Scientific Energetic Materials in Hollister, California.
The solicitation seeks the listed products to support the F-35 program. Products required include flexible linear shaped charge assemblies and related components identified by National Stock Numbers. The contractor must meet requirements for shipment notifications, testing, marking, and provide documentation including lot acceptance test plans and reports. Annual quantities range from 385 to 2,545 units for each line item. The contract will have an indefinite delivery indefinite quantity duration and Pacific Scientific Energetic Materials is identified as the intended recipient.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| CDRLs_FA821320R3038_Rev1.pdf | ||
| FA821320R3038-0001.pdf | ||
| CADPAD_IMI_V15.pdf | ||
| CDRLs_FA821320R3038.pdf | ||
| Item_Descriptions.pdf | ||
| SPI_PHST_338.pdf | ||
| FA821320R3038.pdf | ||
| SPI_PHST_337.pdf | ||
| QALI.pdf | ||
| SOW_Ammunition_Data_Cards.pdf | ||
| SOW.pdf |
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Text version
AIRMUNITION SPECIFICATION
FD2020-20-50104 (F35)
NSN: 1377-01-659-3166ES
1377-01-660-2673ES
1377-01-660-2674ES
1377-01-660-2675ES
1377-01-660-2677ES
1377-01-660-4904ES
1377-01-660-4905ES
1377-01-660-7534ES
1377-01-661-0138ES
1377-01-661-0143ES
1. The contractor shall provide an advanced Report of Shipment (REPSHIP) to the consignee no later than 24 hours prior to the shipment arrival, and for ammunition shipments no later than two hours after shipment departure. A (REPSHIP) shall include all the following data in accordance with ATTACHMENT 1.
2. Department of Defense Identification Code (DODIC): JN55 thru JN62, JN64-JN65
3. Ammunition Data Cards (ADC) shall be filled out; input in accordance with Attachment 2, Statement of Work – Ammunition Data Cards; and state quantity/serial number of lot acceptance test units in the remarks block.
One hard copy of the ADC shall accompany shipments of each shipping location.
CDRL: (DI-MISC-80043B)) – A001
4. Items shall be marked in accordance with CAD/PAD Item Marking Instruction Version 1.5, 1 May 2019, reference attached.
5. Shelf Life Code marking NOT required per MIL-STD-129R.
6. Items are both active and inert.
7. Hazard Classification Information:
1377-01-659-3166ES (JN55)
Hazard Class/Division: 1.4 Storage Compatibility Group: D DOT Marking: EX2017020040-2018114402 DOT Class/Hazard Marking: 1.4D DOT Label: Explosives 1.4D UN Serial No.: 0237 UN Proper Shipping Name: CHARGES, SHAPED, FLEXIBLE, LINEAR Net Explosive Weight (NEW): 0.057000 NEW Unit of Measurement: pounds
NEW for all packaging/shipping documents shall reflect the NEW identified above per JHCS or IHC. If NEW is altered to adjust item performance and is greater than the weight listed, an ECP shall be submitted to the government prior to manufacturing or at least 60 days prior to shipping and shall include the SDS (formerly MSDS) and applicable supporting documentation.
1377-01-660-2673ES (JN58)
Hazard Class/Division: 1.4 Storage Compatibility Group: S DOT Marking: EX2018072048 DOT Class/Hazard Class: 1.4S DOT Label: Explosives 1.4S UN Serial No.: 0367 UN Proper Shipping Name: FUZES, DETONATING Net Explosive Weight (NEW): 0.001819 NEW Unit of Measurement: pounds
NEW for all packaging/shipping documents shall reflect the NEW identified above per JHCS or IHC. If NEW is altered to adjust item performance and is greater than the weight listed, an ECP shall be submitted to the government prior to manufacturing or at least 60 days prior to
1377-01-660-2674ES (JN59)
Storage Compatibility Group: S DOT Marking: EX2018072049 DOT Class/Hazard Class: 1.4S DOT Label: Explosives 1.4S UN Serial No.: 0367 UN Proper Shipping Name: FUZES, DETONATING Net Explosive Weight (NEW): 0.000967 NEW Unit of Measurement: pounds
NEW for all packaging/shipping documents shall reflect the NEW identified above per JHCS or IHC. If NEW is altered to adjust item performance and is greater than the weight listed, an ECP shall be submitted to the government prior to manufacturing or at least 60 days prior to
1377-01-660-2675ES (JN57)
Storage Compatibility Group: S DOT Marking: EX2018072050 DOT Class/Hazard Class: 1.4S
DOT Label: Explosives 1.4S UN Serial No.: 0367 UN Proper Shipping Name: FUZES, DETONATING Net Explosive Weight (NEW): 0.001587 NEW Unit of Measurement: pounds
NEW for all packaging/shipping documents shall reflect the NEW identified above per JHCS or IHC. If NEW is altered to adjust item performance and is greater than the weight listed, an ECP shall be submitted to the government prior to manufacturing or at least 60 days prior to
1377-01-660-2677ES (JN56)
Storage Compatibility Group: S DOT Marking: EX2018072051 DOT Class/Hazard Class: 1.4S DOT Label: Explosives 1.4S UN Serial No.: 0367 UN Proper Shipping Name: FUZES, DETONATING Net Explosive Weight (NEW): 0.001680 NEW Unit of Measurement: pounds
NEW for all packaging/shipping documents shall reflect the NEW identified above per JHCS or IHC. If NEW is altered to adjust item performance and is greater than the weight listed, an ECP shall be submitted to the government prior to manufacturing or at least 60 days prior to
1377-01-660-4904ES (JN60)
Storage Compatibility Group: S DOT Marking: EX2018072052 DOT Class/Hazard Class: 1.4S DOT Label: Explosives 1.4S UN Serial No.: 0367 UN Proper Shipping Name: FUZES, DETONATING Net Explosive Weight (NEW): 0.000511 NEW Unit of Measurement: pounds
NEW for all packaging/shipping documents shall reflect the NEW identified above per JHCS or IHC. If NEW is altered to adjust item performance and is greater than the weight listed, an ECP shall be submitted to the government prior to manufacturing or at least 60 days prior to
8. Contractor shall perform testing and shall acquire data necessary to support compliance with the
Performance Oriented Packaging (POP) requirements of hazardous materials as defined in Title 49, Code of Federal Regulations (CFR), the International Maritime Organization’s International Maritime Dangerous Goods (IMDG) Code, and the International Civil Aviation Organization (ICAO) Technical Instructions for the Safe Transport of Hazardous Goods. The contractor shall document the results of the testing and data acquisition.
CDRL (DI-PACK-81059A) – A009
9. All Engineering Change Proposals (ECPs), Notice of Revisions (NORs), and Request For Variances (formerly RFD/RFWs) affecting the approved product baseline configuration, acceptance test procedures, or manufacturing process of any item(s) on this contract shall be in accordance with EIA-649B. Major ECPs with NORs and Critical/Major RFVs shall be submitted to the responsible Government Engineering Authority for review/disposition by CCB.
Minor/Administrative ECPs with NORs and Minor RFVs shall be processed by the:
COGNIZANT GOVERNMENT ENGINEER
ECPs – CDRL (DI-SESS-80639D) – A002 NORs – CDRL (DI-SESS-80642D) – A003
RFVS – CDRL (DI-SESS-80640D) – A004
Distribution Statement B, Reason: Administrative or Operational Use.
10. Item(s) must pass both gross and fine leak checks. MIL-STD-883K, Method 1014.15 may be used as guidance. The existing leak rate limit established for this item(s) will remain the same.
Contractor shall generate a Lot Acceptance Test Plan (LATP/ATP) with an analysis or test results showing compliance for Hill AFB engineering approval at least 90 days prior to commencement of Lot Acceptance Testing allowing for 30 days approval time after submission.
CDRL (DI-QCIC-80553A) – A005
11. Lot Acceptance Test Requirements are: IAW latest Gov’t approved ATP.
Contractor
12. The contractor shall furnish a Lot Acceptance Test/Inspection Report in the following system(s): WAWF
CDRL: (DI-NDTI-80809B) – A006
13. LOT ACCEPTANCE TEST: In the event of an end item failure, the contractor shall notify the PCO/ACO and Air Force Engineering Organization within 1 business day Air Force Engineering Organization: AFLCMC/EBHJ E-mail: lawrence.kramer.1@us.af.mil
14. In the event of test failure(s), a Failure Summary and Analysis Report with proposed corrective actions/recommendations is required.
CDRL: (DI-SESS-80255A) – A007
15. If Hexanitrostilbene (HNS) explosive material is used in the manufacture of this item, the HNS shall meet the requirements of Government Document WS5003F (or latest revision), Purchase Description of HNS Explosive; and maximum particle size shall not exceed 250 microns.
16. Raw (non-blended) ingredients & materials used in blended/mixed energetic materials such as, but not limited to: fuels, oxidizers, binders, curatives, sensitizers, placticizers, stabilizers etc., shall not exceed 24 months since date of manufacture and comply with original manufacture’s Specification or MIL-STD. The government may waive the energetic and constituent material requirements listed above or portions thereof, on a case-by-case basis (when acceptable to the government) provided the contractor furnishes all details of the reason for the variance and the age, lot numbers, traceability, and other pertinent information/test data and Certificate of Analysis/Conformance (COA/COC) of the subject materials or components. The variance shall be submitted as a RFV and may be subject to, but not limited to, conditions such as sensitivity testing, stabilizer and analysis and/or dehumidification at vendor’s cost; therefore, vendor must plan accordingly. RFV not required provided vendor has approved energetic material and constituent management and recertification plan approved by HAFB technical authority for this specific contract and contract is executed with materials in compliance with said plan.
Recertification test data for materials shall be provided by vendor upon request at no additional charge to the government. All raw ingredients, material and components must be traceable to the original DoD qualified manufacturer and compliant with the ITAR part 120 and 121.
17. Percussion primers shall have been certified/recertified by performing sensitivity (all-fire/no fire) and dud testing per applicable specification within the past 24 months unless they are Navy certified and have a 2 year certification. Primers shall be stored in a temperature and humidity controlled environment and in a sealed container with desiccant from time of primer manufacturing, shipping, storage and through final installation in end item.
All primers shall be X-rayed in top and side views for critical defects prior to use.
18. This item is designated as a Critical Safety Item (CSI). Documentation for critical characteristics may be found in the contract, TDP, assembly/inspection procedures or QALI.
MRB approval authority shall be retained by government engineer. Other characteristics requiring inspection or special oversight from DCMA:
See attached QALI
19. Approval from government engineer is required prior to rework and repair of nonconforming material (See Attachment #5).
20. Item unique identification (IUID) marking is required.
If required, marking shall be in accordance with MIL-STD-130N and DoD 5000.64.
21. The contractor shall host a post award meeting at the contractor’s facility no later than 90 days after contract award and provide minutes of the meeting PM email: ian.costly@us.af.mil
CDRL: (DI-ADMN-81505) – A008
22. Contracts involving ammunition and explosives (AE) will contain:
- DFARS Title 48 Part 252.223-7002, Safety Precautions for Ammunition and Explosives
- DFARS Title 48 Part 252.223-7003, Change in Place of Performance – Ammunition and Explosives
Additionally, if the scope of work includes air shipments of explosives, the safety specification should require contractor compliance with:
-AFMAN 24-204(I), Preparing Hazardous Materials for Military Air Shipments
File details come from the government source that posted it. Updated .