6-_AIRMUNITION_SPECIFICATION.docx.pdf

AIRMUNITION SPECIFICATION

FD2020-19-50119

MAC IDIQ

NSN: 1377010378538ES SUB NSN 1377016742649ES

NSN: 1377002800272ES SUB NSN: 1377016471411ES

NSN: 1377010446367ES SUB NSN: 1377016467713ES

NSN: 1377009188533ES SUB NSN: 1377015666246ES

NSN: 1377001884086ES SUB NSN: 1377015647214ES

1. The contractor shall provide an advanced Report of Shipment (REPSHIP) to the consignee no later than 24 hours prior to the shipment arrival, and for ammunition shipments no later than two hours after shipment departure. A (REPSHIP) shall include all the following data in accordance with ATTACHMENT 1.

2. Contractor shall contact their nearest Defense Contract Management Agency (DCMA) Office for transportation guidance and assistance for all Foreign Military Sales (FMS) deliveries prior to shipment; and ensure that the DCMA provides one information copy of completed Notice of

Availability (NOA) including FMS case and requisition numbers by mail to:

AFLCMC/EBHMB Attn: FMS Transportation 6043 Elm Lane, Hill AFB, UT 84056-5819, or

Fax to: (801) 777-1089 or Email to ooalc.gacp.transportation@us.af.mil.

3. Department of Defense Identification Code (DODIC) ZY02, RY49, MT41, MM70, UY12

4. Ammunition Data Cards (ADC) shall be filled out; input in accordance with Attachment 2, Statement of Work – Ammunition Data Cards; and state quantity/serial number of lot acceptance test units in the remarks block. CDRL (DI-MISC-80043)

5. Items shall be marked in accordance with CAD/PAD Item Marking Instruction Version 1.2., 04

Nov 2014, reference attachment.

6. Shelf Life Code marking NOT required per MIL-STD-129.

7. Hazard Classification Information: 1377010378538ES

Hazard Class/Division: 1.4

Storage Compatibility Group: S

DOT Marking: IGNITERS, EX1988080658

DOT Class: 1.4S

DOT Label: EXPLOSIVES, 1.4S

UN Serial No.: UN0454

UN Proper Shipping Name: IGNITERS

Net Explosive Weight per item (N.E.W): 0.000900 LBS. (note: include unit of measurement)

8. Hazard Classification Information: 1377016742649ES mailto:ooalc.gacp.transportation@us.af.mil

Storage Compatibility Group: C

DOT Marking: CARTRIDGES, POWER DEVICE

DOT Class: 1.4C

DOT Label: EXPLOSIVES, 1.4C

UN Serial No.: UN0276

UN Proper Shipping Name: CARTRIDGES, POWER DEVICE

Net Explosive Weight per item (N.E.W): 0.0009 LBS. (note: include unit of measurement)

9. Hazard Classification Information:1377002800272ES / 1377016471411ES

Storage Compatibility Group: S

DOT Marking: CARTRIDGE, POWER DEVICE

DOT Class: 1.4S

DOT Label: EXPLOSIVE, 1.4S

UN Serial No.: UN0323

UN Proper Shipping Name: CARTRIDGE, POWER DEVICE

Net Explosive Weight per item (N.E.W): 0.000798 LBS (note: include unit of measurement)

10. Hazard Classification Information: 1377010446367ES

Storage Compatibility Group:S

DOT Marking: IGNITERS

DOT Class: 1.4S

DOT Label: EXPLOSIVE, 1.4S

UN Serial No.: UN0454

UN Proper Shipping Name: CARTRIDGE, FIRE EXTINGUISHER

Net Explosive Weight per item (N.E.W): 0.000700 LBS. (note: include unit of measurement)

11. Hazard Classification Information: 1377016467713ES / 1377015666246ES /

1377001884086ES

Hazard Class/Division: 1.4

Storage Compatibility Group: S

DOT Marking: CARTRIDGE, POWER DEVICE

DOT Class: 1.4S

DOT Label: EXPLOSIVE 1.4S

UN Serial No.: UN0323

UN Proper Shipping Name: CARTRIDGE, POWER DEVICE

Net Explosive Weight per item (N.E.W): 0.0007 LBS. (note: include unit of measurement)

12. Hazard Classification Information: 1377009188533ES

Storage Compatibility Group: S

DOT Marking: IGNITERS

DOT Class: 1.4S

DOT Label: EXPLOSIVE, 1.4S

UN Serial No.: UN0454

UN Proper Shipping Name: SQUIB ASSEMBLY, ELECTRIC

Net Explosive Weight per item (N.E.W): 0.000700 LBS (note: include unit of measurement)

13. Hazard Classification Information: 1377015647214ES

Storage Compatibility Group: C

DOT Marking: CARTRIDGE, POWER DEVICE

DOT Class: 1.4C

DOT Label: EXPLOSIVE, 1.4C

UN Serial No.: UN0276

UN Proper Shipping Name: CARTRIDGE, POWER DEVICE

Net Explosive Weight per item (N.E.W): 0.000700 LBS (note: include unit of measurement)

NEW for all packaging/shipping documents shall reflect the NEW identified above per JHCS or

IHC. If NEW is altered to adjust item performance and is greater than the weight listed, an ECP shall be submitted to the government prior to manufacturing or at least 60 days prior to shipping and shall include the MSDS and applicable supporting documentation.

14. All Engineering Change Proposals (ECPs), Notice of Revisions (NORs), and Request For

Variances (formerly RFD/RFWs) affecting the approved product baseline configuration, acceptance test procedures, or manufacturing process of any item(s) on this contract shall be in accordance with MIL-STD-3046. Major ECPs with NORs and Critical/Major RFVs shall be submitted to the responsible Government Engineering Authority for review/disposition by CCB.

Minor/Administrative ECPs with NORs and Minor RFVs shall be processed by the:

COGNIZANT GOVERNMENT ENGINEER

ECPs - CDRL (DI-SESS-80639D)

NORs - CDRL (DI-SESS-80642D)

RFVs - CDRL (DI-SESS-80640D)

Distribution Statement:_B_, Reason:_ADMIN USE ONLY

15. Item(s) must pass both gross and fine leak checks. MIL-STD-883, Method 1014.13 may be used as guidance. The existing leak rate limit established for this item(s) will remain the same.

Contractor shall generate a Lot Acceptance Test Plan (LATP/ATP) with an analysis or test results showing compliance for Hill AFB engineering approval at least 90 days prior to commencement of Lot Acceptance Testing allowing for 30 days approval time after submission.

CDRL (DI-QCIC-80553)

16. Lot Acceptance Test Requirements are: IAW LATEST GOV-APPROVED ATP

(Contractor)

17. The contractor shall furnish a Lot Acceptance Test/Inspection Report in the following system(s):WAWF

CDRL: (DI-NDTI-80809)

18. LOT ACCEPTANCE TEST: In the event of an end item failure, the contractor shall notify the

PCO/ACO and Air Force Engineering Organization within 1 business day

Air Force Engineering Organization: AFLCMC/EBHJ

Organization Fax/E-mail: matthew.tanner.7@us.af.mil

19. In the event of test failure(s), a Failure Analysis and Corrective Action Report with proposed corrective actions/recommendations is required. CDRL: (DI-SESS-80255A)

20. If Hexanitrostilbene (HNS) explosive material is used in the manufacture of this item, the HNS shall meet the requirements of Government Document WS5003F (or latest revision), Purchase

Description of HNS Explosive; and maximum particle size shall not exceed 250 microns.

21. The age of the energetic materials and components (i.e. ALL explosives, propellants, pyrotechnics, cartridges, and/or initiators) used in the manufacture of these items or sub-components shall not exceed 24 months based on the original manufacturing date. All energetic materials and components must be traceable to the original DoD qualified manufacturer and compliant with the ITAR part 120 and 121

(http://www.pmddtc.state.gov/regulations_laws/itar.html). Raw (non-blended) ingredients & materials used in blended/mixed energetic materials such as, but not limited to: fuels, oxidizers, binders, curatives, sensitizers, plasticizers, stabilizers etc., shall not exceed 24 months since date of manufacture and comply with original manufacture’s Specification or MIL-STD. The government may waive the energetic and constituent material requirements listed above or portions thereof, on a case-by-case basis (when acceptable to the government) provided the contractor furnishes all details of the reason for the waiver and the age, lot numbers, traceability, and other pertinent information/ test data and Certificate of Analysis/ Conformance

(COA/COC) of the subject materials or components. The waiver shall be submitted as a RFV and may be subject to, but not limited to, conditions such as sensitivity testing, stabilizer and analysis and/or dehumidification at vendor’s cost; therefore, vendor must plan accordingly.

22. Percussion primers shall have been certified /recertified by performing sensitivity (all- fire/no fire) and dud testing per applicable specification within the past 24 months unless they are

Navy certified and have a 2 year certification. Primers shall be stored in a temperature and humidity controlled environment and in a sealed container with desiccant from time of primer manufacturing, shipping, storage and through final installation in end item.

23. This item is designated as a Critical Safety Item (CSI). Documentation for critical characteristics may be found in the contract, TDP, assembly/inspection procedures or QALI.

Other characteristics requiring inspection or special oversight from DCMA:

mailto:matthew.tanner.7@us.af.mil

24. Approval from government engineer is required prior to rework and repair of nonconforming material (See Attachment #5). Clause ES7034 applies

25. First Article Test/Inspection Report IAW AFMC form 260 CDRL (DI-NDTI-80603A)

(FAT- Government Test/Inspection, non-explosive items only)

(FAT - Contractor Test)

26. First Article Test Plan and Procedures CDRL (DI-NDTI-81307A)

27. Vendor shall submit a Bill of Materials (BOM) for Diminishing Manufacturing Sources and

Material Shortages (DMSMS) Management. CDRL (DI-PSSS-81656B)

28. Contractor shall provide a report of GFP inventory and end-item transactions as described in

CDRL (DI-MGMT-80442)

Applies to all inventories that are intended to be returned to the government after repair or use.

Excluded are new production and items intended for disposal or expenditure.