FPI_Item_Description_1Nov17.pdf

PDF 28 KB Posted Dec 6, 2017

Attached to: Flourescent Penetrant Inspection System Federal contract opportunity
Solicitation number: FA812518Q0014
Issued by: Department of the Air Force Materiel Command Lifecycle Management Center Tinker Air Force Base

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FPI Item Description

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Other files attached to Flourescent Penetrant Inspection System, newest first.
File	Type	Posted
FPI_Item_Description_Revised20Dec17_P00002.pdf	PDF	Dec 20, 2017
FPI_System_Amendment_P00002.pdf	PDF	Dec 20, 2017
Q&A_FPI_System_20Dec17.pdf	PDF	Dec 20, 2017
FPI_Amendment_FA812518Q0014_P00001.pdf	PDF	Dec 14, 2017
FPI_Item_Description_13Dec17.pdf	PDF	Dec 14, 2017
FPI_Solicitation_FA812518Q0014.pdf	PDF	Dec 6, 2017

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Commodity Item Description for Fluorescent Penetrant Inspection System

The Fluorescent Penetrant Inspection (FPI) system shall meet the following characteristics:

1. General Description:

This FPI system consists of multiple individual modules to permit the processing of parts by hydrophilic penetrant processing method “D”. The FPI Line shall consist of not less than eleven

(11) stations fully equipped to perform FPI per AF T.O. 33B-1-1, T.O. 33B-1-2 and ASTM E1417.

1) Penetrant Station

2) Drain Station

3) Pre-Wash Station

4) Emulsifier Station

5) Post-Wash Station

6) Developer Station

7) Drain Station

8) Drier Station, With Doors

9) 90º Rest

10) Rest Station

11) Inspection Station

2. Detail Description of Penetrant Dip Station:

a. Tank shall be constructed of 16 gauge stainless steel in steel tubular frame.

b. Over all dimensions are 36” long 30” wide by 36” high. Dimensions of the tank shall be 34- 1/2" long (ID) by 24-1/2" wide (ID) by 16" depth to the top of the tank.

c. Fitted with a 3/4" drain cock, for complete drainage.

d. Bi-fold stainless steel cover.

3. Detail Description of Drain Station:

a. Stainless steel drain tray in a full frame.

b. Dimensions of drain tray shall be 3' long by 2' wide.

c. Drain Station shall be plumbed to the previous station.

4. Detail Description of Pre-wash station:

Tank shall be constructed of 16 Gauge stainless steel supported in a steel tubular frame with a full stainless steel backsplash. Over all dimensions shall be 36” long 30” wide by 84” high. Dimensions of the tank shall be 34-1/2" long (ID) by 24-1/2" wide (ID) by 16" depth to the top of the tank.

a. Pneumatically operated vertically lifting doors at each end. Doors shall open to 30 inches height, minimum. All doors shall have mechanical safety stops to prevent the door from dropping in the event of a pneumatic or cable failure.

b. The station shall include: water temperature gauge, a pressure regulator and gauge, a hose and wash gun.

c. Canopy with overhead 24” fluorescent fixture fitted with ultra-violet bulbs isolated from the station atmosphere.

d. Shall be fitted with 1-¼" drain.

5. Detail Description of Emulsifier Dip Station:

a. Tank shall be constructed of 16 gauge stainless steel in steel tubular frame.

b. Over all dimensions shall be 36” long 30” wide by 36” high. Dimensions of the tank shall be 34- 1/2" long (ID) by 24-1/2" wide (ID) by 16" depth to the top of the tank.

c. Station shall be fitted with an air agitation system.

d. Station shall include fitted grate not to exceed 13” working depth from the top of the tank.

e. Station shall be fitted with a ¾” drain cock, for complete drainage.

f. Station shall have a bi-fold stainless steel cover.

6. Detail Description of Post Wash Station:

a. Tank shall be constructed of 16 Gauge stainless steel supported in a steel tubular frame with a full stainless steel backsplash.

b. Over all dimensions shall be 36” long 30” wide by 84” high. Dimensions of the tank shall be 34- 1/2" long (ID) by 24-1/2" wide (ID) by 16" depth to the top of the tank.

c. Station shall include pneumatically operated vertically lifting doors at each end. The doors shall open to 30 inches. The doors shall be fitted with mechanical safety stops to prevent the door from dropping in the event of a pneumatic or cable failure.

d. The station shall include: water temperature gauge, a pressure regulator and gauge, a hose and wash gun.

e. Station shall include a canopy with overhead 24” fluorescent fixture fitted with ultra-violet bulbs isolated from the station atmosphere.

f. Station shall be fitted with a 1-¼" drain.

7. Detail Description of Developer Dip Station:

a. Station shall be constructed of 16 gauge stainless steel in steel tubular frame.

b. Over all dimensions shall be 36” long 30” wide by 36” high. Dimensions of the tank shall be 34- 1/2" long (ID) by 24-1/2" wide (ID) by 16" depth to the top of the tank.

c. Station shall be fitted with a 3/4" drain cock, for complete drainage.

d. Station shall include a bi-fold stainless steel cover.

8. Detail Description of Drain Station:

a. Station shall include a stainless steel drain tray in steel tubular frame.

b. Station shall be fitted with a roller grille with 1 3/8” dia. Rollers shall be on 3” centers.

c. Dimensions of drain tray shall be 3' long by 2' wide.

d. Station shall be plumbed to the previous station.

9. Detail Description of Dryer Station:

a. Station shall be constructed of steel, double walled with glass insulation.

b. Overall dimensions shall be 36” long by 24” wide. Inside dimensions of oven shall be

33" long by 21" wide by 20" high. Overall height shall be 60".

d. Station shall be fitted with a roller grille with 1 3/8” dia. Rollers shall be on 3” centers.

e. Station shall be electrically heated recirculating type.

f. Station shall be 4000 watt heater minimum.

g. Station power input shall be 240/60/3.

h. Station shall be thermostatically controlled with temperature gauge.

i. Station shall be fitted with a secondary 180 F degree oven temperature cut out.

10. Detail Description of 90 degree Rest Station:

b. Station shall be fitted with a roller grille with 1-3/8” dia. Rollers.

c. Dimensions of station shall be 24” wide with a 10” radius.

11. Detail Description of Rest Station:

b. Station shall be fitted with a roller grille with 1-3/8” dia. Rollers shall be on 3” centers.

c. Dimensions of drain tray shall be 2’ long by 2' wide.

12. Detail Description of Inspection Booth Station:

a. Station shall include a full enclosure canopy of flame retardant curtains on steel tubular frame.

b. Dimensions shall be 84" high by 46" long by 48" wide.

c. Station shall be fitted with a roller grille with 1-3/8” dia. Rollers shall be on 3” centers.

d. Station shall include an exhaust fan.

e. Station shall be fitted with 110 volt receptacle.

f. Station shall be fitted with a white light and a fan cooled black light with a universal mount.

13. Foreign Object Damage:

The unit shall be designed to prevent loss of components, which could generate foreign object damage to weapon systems or engines.

14. User’s Documentation:

The FPI System shall include one (1) hard copy and one (1) electronic copy (CD Rom) of the commercial operation and maintenance instructions, including calibration procedures and adjustments for each station, as applicable and shall be shipped with each item

15. Manufacturer requirements:

The unit’s manufacturer shall have at least 10 years of continuous commercially delivered industrial FPI systems on the market.

16. Warranty:

A one-year warranty, to include parts, labor, and two-way shipping, shall be included against manufacturing defects.

17. Additional System Options A listing of all available accessory items, extended warranties, periodic recalibrations/recertification, and standard repairs shall be provided to the Contracting Officer for government consideration.