Attachment_1_Utility_Vehicles_Inspection_Requirements.pdf

Utility Vehicles PM Inspection Requirements

All Kawasaki Mules o Every quarter

Inspect Throttle pedal play

Inspect converter drive belt wear

Inspect converter drive belt deflection

Inspect converter drive pulley shoe

Apply grease to drive pulley coupling

Inspect alternator/water pump belt

Inspect evaporative emission control system

Inspect brake pad wear

Inspect brake light switch

Inspect brake fluid level

Inspect brake pedal play

Inspect brake hoses and pipes

Inspect tire wear

Inspect wheel nuts tightness

Inspect joint boots

Inspect steering

Inspect steering joint dust boots

Inspect bolts, nuts, and fasteners tightness o Every 2 quarters

Inspect Fuel hose and connections

Inspect Idle speed

Clean and gap inspect spark plugs

Clean and inspect air cleaner

Inspect valve clearance

Clean and inspect spark arrester

Change Engine oil and filter

Clean radiator

Inspect converter drive belt wear

Inspect convertor drive deflection

Inspect convertor pulley shoe

Apply grease to drive pulley coupling

Inspect alternator/water pump belt

Inspect bolts, nuts, and fasteners for tightness o Every 4 quarters

Inspect throttle pedal play

Change front final gear case oil and transmission case oil

Check radiator hoses and connections

Inspect evaporative emission control system

Inspect brake light switch

Inspect brake fluid level

Inspect brake pedal play

Inspect brake hoses and pipes

Inspect tire wear, lug nut tightness, wheels, and wheel hub bearings

Inspect shock absorbers

Inspect suspension arms

Inspect steering

Inspect steering joint dust boots

Preform general lubrication

Inspect seat belts

Inspect cables

Inspect cargo bed latch o Every 2 years

Change coolant

Change brake fluid

Replace brake caliper piston seal and dust seal o Every 4 years

Replace brake hoses o Every 5 years

Replace fuel hose

JLG Boom Lift

Every quarter o Boom Assembly

Inspect boom weldments

Inspect hose/cable carrier installations

Inspect pivot pins and pin retainers

Inspect sheaves, sheave pins

Inspect bearings

Inspect wear pads

Inspect covers or shields

Inspect extend/retract chain or cable systems o Platform Assembly

Inspect railing

Inspect gate

Inspect floor

Inspect lanyard anchorage point o Turntable Assembly

Inspect swing bearing or worm gear

Inspect turntable lock

Inspect hood, hood props and hood latches o Chassis Assembly

Inspect tires

Inspect wheel nuts/bolts

Inspect outrigger or extendable axle systems

Inspect torque hubs for proper fluid level o Functions/controls

Inspect platform controls

Inspect ground controls

Inspect function control locks, guards, or detents

Inspect footswitch

Inspect emergency stop switches (ground and platform)

Inspect function limit or cutout switch systems

Inspect drive brakes

Inspect swing brakes

Inspect manual descent or auxiliary power o Power System

Inspect engine idle, throttle, and RPM

Check engine fluids (oil, coolant, and fuel)

Inspect air/fuel filter

Inspect exhaust system

Check battery fluid level

Inspect fuel reservoir, cap, and breather o Hydraulic/Electric system

Inspect hydraulic pumps

Inspect hydraulic cylinders

Inspect cylinder attachment pins and pin retainers

Inspect hydraulic hoses, lines, and fittings

Inspect hydraulic reservoir, cap, and breather

Clean Hydraulic filter

Inspect hydraulic fluid level

Inspect electrical connections o General

Verify operators and safety manuals in storage box

Verify capacity decals installed/handbooks installed

Verify all decals/placards installed, secure, legible

Verify no unauthorized modifications or additions

Inspect general structural condition and welds

Inspect all fasteners, pins, shields, and covers

Grease and lubricate to specifications

Function test of all systems

Clean paint

Every 4 quarters o Boom Assembly

Inspect boom weldments

Inspect hose/cable carrier installations

Inspect pivot pins and pin retainers

Inspect sheaves, sheave pins

Inspect bearings

Inspect wear pads

Inspect covers or shields

Inspect extend/retract chain or cable systems o Platform Assembly

Inspect platform

Inspect railing

Inspect gate

Inspect floor

Inspect lanyard anchorage point o Turntable Assembly

Inspect swing bearing or worm gear

Inspect turntable lock

Inspect hood, hood props and hood latches o Chassis Assembly

Inspect tires

Inspect wheel nuts/bolts

Inspect oscillating axle/lockout cylinder systems

Inspect outrigger or extendable axle systems

Inspect torque hubs for proper fluid level o Functions/controls

Inspect platform controls

Inspect ground controls

Inspect function control locks, guards, or detents

Inspect footswitch

Inspect emergency stop switches (ground and platform)

Inspect function limit or cutout switch systems

Inspect capacity indicator

Inspect drive brakes

Inspect swing brakes

Inspect boom synchronization/sequencing systems

Inspect manual descent or auxiliary power o Power System

Inspect engine idle, throttle, and RPM

Check engine fluids (oil, coolant, and fuel)

Inspect air/fuel filter

Inspect exhaust system

Verify battery is in good condition

Check battery fluid level

Verify battery charger operates properly

Inspect fuel reservoir, cap, and breather o Hydraulic/Electric system

Inspect hydraulic cylinders

Inspect cylinder attachment pins and pin retainers

Inspect hydraulic hoses, lines, and fittings

Inspect hydraulic reservoir, cap, and breather

Clean Hydraulic filter

Inspect hydraulic fluid level

Inspect electrical connections

Inspect instruments, gauges, switches, lights, horn o General

Verify operators and safety manuals in storage box

Verify ANSI and EMI manuals/handbooks installed

Verify capacity decals installed/handbooks installed

Verify all decals/placards installed, secure, legible

Verify no unauthorized modifications or additions

Inspect general structural condition and welds

Inspect all fasteners, pins, shields, and covers

Grease and lubricate to specifications

Function test of all systems

Clean paint

Stamp inspection date on frame

New Holland Skid Steer

Every September and March o Check radiator and oil cooler for trash buildup, clean if required o Drain and flush the cooling system o Check belt tension – alternator o Check seat belt/seat switch interlock for operation o Check parking brake adjustment o Change engine oil and filter o Drain water from diesel fuel filter o Replace air cleaner primary element o Replace safety air filter element (inner) o Re‐torque wheel nuts o Check and readjust hydrostatic control system o Check gearboxes oil level o Check final drive (chain case) oil level o Check final drive chain tension o Check and clean oil reservoir breather o Inspect entire unit for hardware loosening o Change hydraulic oil filter o Change hydraulic system oil o Check ROPS to lower main frame retaining hardware for proper torque o Inspect fuel lines and replace in line fuel filter o Replace water trap filter o Adjust valve tappets o Clean and test fuel injectors