Amend_1_-_Attachment_1_Utility_Vehicles_Inspection_Requirements.pdf

Utility Vehicles PM Inspection Requirements

All Kawasaki Mules o Every quarter Inspect Throttle pedal play Inspect converter drive belt wear Inspect converter drive belt deflection Inspect converter drive pulley shoe Apply grease to drive pulley coupling Inspect alternator/water pump belt Inspect evaporative emission control system Inspect brake pad wear Inspect brake light switch Inspect brake fluid level Inspect brake pedal play Inspect brake hoses and pipes Inspect tire wear Inspect wheel nuts tightness Inspect joint boots Inspect steering Inspect steering joint dust boots Inspect bolts, nuts, and fasteners tightness o Every 2 quarters Inspect Fuel hose and connections Inspect Idle speed Clean and gap inspect spark plugs Clean and inspect air cleaner Inspect valve clearance Clean and inspect spark arrester Change Engine oil and filter Clean radiator Inspect converter drive belt wear Inspect convertor drive deflection Inspect convertor pulley shoe Apply grease to drive pulley coupling Inspect alternator/water pump belt Inspect bolts, nuts, and fasteners for tightness o Every 4 quarters Inspect throttle pedal play Change front final gear case oil and transmission case oil

Check radiator hoses and connections Inspect evaporative emission control system Inspect brake light switch Inspect brake fluid level Inspect brake pedal play Inspect brake hoses and pipes Inspect tire wear, lug nut tightness, wheels, and wheel hub bearings Inspect shock absorbers Inspect suspension arms Inspect steering Inspect steering joint dust boots Preform general lubrication Inspect seat belts Inspect cables Inspect cargo bed latch o Every 2 years Change coolant Change brake fluid Replace brake caliper piston seal and dust seal o Every 4 years Replace brake hoses o Every 5 years Replace fuel hose

JLG Boom Lift

• Every quarter o Boom Assembly

Inspect boom weldments Inspect hose/cable carrier installations Inspect pivot pins and pin retainers Inspect sheaves, sheave pins Inspect bearings Inspect wear pads Inspect covers or shields Inspect extend/retract chain or cable systems o Platform Assembly Inspect railing Inspect gate Inspect floor Inspect lanyard anchorage point o Turntable Assembly Inspect swing bearing or worm gear Inspect turntable lock Inspect hood, hood props and hood latches o Chassis Assembly Inspect tires Inspect wheel nuts/bolts Inspect outrigger or extendable axle systems Inspect torque hubs for proper fluid level o Functions/controls Inspect platform controls Inspect ground controls Inspect function control locks, guards, or detents Inspect footswitch Inspect emergency stop switches (ground and platform) Inspect function limit or cutout switch systems Inspect drive brakes Inspect swing brakes Inspect manual descent or auxiliary power o Power System Inspect engine idle, throttle, and RPM Check engine fluids (oil, coolant, and fuel) Inspect air/fuel filter Inspect exhaust system

Check battery fluid level Inspect fuel reservoir, cap, and breather o Hydraulic/Electric system Inspect hydraulic pumps Inspect hydraulic cylinders Inspect cylinder attachment pins and pin retainers Inspect hydraulic hoses, lines, and fittings Inspect hydraulic reservoir, cap, and breather Clean Hydraulic filter Inspect hydraulic fluid level Inspect electrical connections o General Verify operators and safety manuals in storage box Verify capacity decals installed/handbooks installed Verify all decals/placards installed, secure, legible Verify no unauthorized modifications or additions Inspect general structural condition and welds Inspect all fasteners, pins, shields, and covers Grease and lubricate to specifications Function test of all systems Clean paint

• Every 2 quarters o General – Change oil/filter

• Every 4 quarters o Boom Assembly

Inspect boom weldments Inspect hose/cable carrier installations Inspect pivot pins and pin retainers Inspect sheaves, sheave pins Inspect bearings Inspect wear pads Inspect covers or shields Inspect extend/retract chain or cable systems o Platform Assembly Inspect platform Inspect railing Inspect gate Inspect floor

Inspect lanyard anchorage point o Turntable Assembly

Inspect swing bearing or worm gear Inspect turntable lock Inspect hood, hood props and hood latches o Chassis Assembly Inspect tires Inspect wheel nuts/bolts Inspect oscillating axle/lockout cylinder systems Inspect outrigger or extendable axle systems Inspect torque hubs for proper fluid level o Functions/controls Inspect platform controls Inspect ground controls Inspect function control locks, guards, or detents Inspect footswitch Inspect emergency stop switches (ground and platform) Inspect function limit or cutout switch systems Inspect capacity indicator Inspect drive brakes Inspect swing brakes Inspect boom synchronization/sequencing systems Inspect manual descent or auxiliary power o Power System Inspect engine idle, throttle, and RPM Check engine fluids (oil, coolant, and fuel) Inspect air/fuel filter Inspect exhaust system Verify battery is in good condition Check battery fluid level Verify battery charger operates properly Inspect fuel reservoir, cap, and breather o Hydraulic/Electric system Inspect hydraulic cylinders Inspect cylinder attachment pins and pin retainers Inspect hydraulic hoses, lines, and fittings Inspect hydraulic reservoir, cap, and breather Clean Hydraulic filter Inspect hydraulic fluid level Inspect electrical connections Inspect instruments, gauges, switches, lights, horn o General Verify operators and safety manuals in storage box Verify ANSI and EMI manuals/handbooks installed Verify capacity decals installed/handbooks installed Verify all decals/placards installed, secure, legible Verify no unauthorized modifications or additions Inspect general structural condition and welds Inspect all fasteners, pins, shields, and covers Grease and lubricate to specifications Function test of all systems Clean paint Stamp inspection date on frame

New Holland Skid Steer

• Every September and March o Check radiator and oil cooler for trash buildup, clean if required o Drain and flush the cooling system o Check belt tension – alternator o Check seat belt/seat switch interlock for operation o Check parking brake adjustment o Change engine oil and filter o Drain water from diesel fuel filter o Replace air cleaner primary element o Replace safety air filter element (inner) o Re-torque wheel nuts o Check and readjust hydrostatic control system o Check gearboxes oil level o Check final drive (chain case) oil level o Check final drive chain tension o Check and clean oil reservoir breather o Inspect entire unit for hardware loosening o Change hydraulic oil filter o Change hydraulic system oil o Check ROPS to lower main frame retaining hardware for proper torque o Inspect fuel lines and replace in line fuel filter o Replace water trap filter o Adjust valve tappets o Clean and test fuel injectors