ECAS_Att._2-Specification_List.pdf

Electrical Cable Assembly Set (ECAS) Attachment 2 Specification List

Major Component Description Qty 18” 115 VAC Adapter (C-130) (yellow cable with black stripe) 2

Material List 18” 115 VAC Adapter (C-130) Qty = 2 per ECAS

Part Number Description Qty MS3456W18-10P Connector, Power 1 M85049/10-25W Backshell, with Strain Relief 1 90081A106 Drive Screw, FDI 18-8 SS #4 X 0.250” 3 6001 Retaining Compound, Loctite 3 0816/6I Sealant, RTV Silicone 1

Cord, 14/2 Type SEOOW, 600 V (yellow w/ black stripe) 18” Heat Shrink, Identification Label w/ printed data 1 Female Waterproof connector with metal or screw mount restraint 1

View of MS Connector (MS3456W18-10P) 18” 115 VAC Adapter (C-130)

Example of Female Waterproof Connector

Example Cord Set

LISTED BELOW ARE MAJOR COMPONENTS THAT MAKE UP ONE (1) EACH ECAS

Major Component Description Qty 18” 115 VAC Adapter (C-130 Galley) (yellow cable with black stripe) 1

Material List

18” 115 VAC Adapter (C-130 Galley) Qty = 1 per ECAS

Part Number Description Qty MS3456W20-4P Connector, Power 1 M85049/10-25W Backshell, with Strain Relief 1 90081A106 Drive Screw, FDI 18-8 SS #4 X 0.250” 3 6001 Retaining Compound, Loctite 3 0816/6I Sealant, RTV Silicone 1

Cord, 14/2 Type SEOOW, 600 V (yellow w/ black stripe) 18” Heat Shrink, Identification Label w/ printed data 1 Female Waterproof connector with metal or screw mount restraint 1

View of MS Connector (MS3456W20-4P) 18” 115 VAC Adapter (C-130 Galley)

Example of Female Waterproof Connector

18” 115 VAC Adapter (KC-135) (yellow cable with black stripe) 1

Material List 18” 115 VAC Adapter (KC-135) Qty = 1 per ECAS

Part Number Description Qty MS3456W18-11P Connector, Power 1 M85049/10-25W Backshell, with Strain Relief 1 90081A106 Drive Screw, FDI 18-8 SS #4 X 0.250” 3 6001 Retaining Compound, Loctite 3 0816/6I Sealant, RTV Silicone 1

Cord, 14/2 Type SEOOW, 600 V (yellow w/ black stripe) 18” Heat Shrink, Identification Label w/ printed data 1 Female Waterproof connector with metal or screw mount restraint 1

View of MS Connector (MS3456W18-11P) 18” 115 VAC Adapter (KC-135)

Example of Female Waterproof Connector

18” Frequency Converter Adapter (KC-135) (yellow cable with black stripe) 1

Material List 18” Frequency Converter Adapter (KC-135) Qty = 1 per ECAS

Part Number Description Qty MS3456W18-11P Connector, Power 1 MS3456W18-10S Connector, Power 1 M85049/25-27W Backshell, with Strain Relief 2 90081A106 Drive Screw, FDI 18-8 SS #4 X 0.250” 4 6001 Retaining Compound, Loctite 4 0816/6I Sealant, RTV Silicone 2

Cord, 12/4 Type SEOOW, 600 V (yellow w/ black stripe) 18” Heat Shrink, Identification Label w/ printed data 1

View of Connector Plug (MS3456W18-11P) 18” Frequency Converter Adapter (for KC-135)

View of Connector Receptacle (MS3451W18-10S) 18” Frequency Converter Adapter (for KC-135)

Description Qty 18” Frequency Converter Adapter (KC-10) (yellow cable with black stripe) 1

Material List 18” Frequency Converter Adapter (KC-10) Qty = 1 per ECAS

Part Number Description Qty MS3451W18-10S Connector, Power 1 M85049/25-27W Backshell, with Strain Relief 1 90081A106 Drive Screw, FDI 18-8 SS #4 X 0.250” 2 6001 Retaining Compound, Loctite 2 0816/6I Sealant, RTV Silicone 1

Cord, 12/4 Type SEOOW, 600 V (yellow w/ black stripe) 18” Heat Shrink, Identification Label w/ printed data 1

HBL2511 Plug, Twist Lock, 20 amp, 120/208 VAC 1

View of NEMA L21-20P Connector 18” Frequency Converter Adapter

(KC-10)

View of Connector Receptacle (MS3451W18-10S) 18” Frequency Converter Adapter (for KC-10)

6’ 110 VAC Cable (yellow cable with black stripe) 2

Material List 6’ 110 VAC Cable Qty = 2 per ECAS

Part Number Description Qty Outlet Box, 12 female receptacles* 1 Cord, 14/3 Type SOOW, 600 V, (yellow w/ black stripe) 6’ Heat Shrink, Identification Label w/ printed data 1

VS1056 Straps, Velcro** 4 Male Waterproof connector with metal or screw mount restraint 1

* Wide spaced receptacles for power packs that support two rows of six (total of 12) female receptacles on one end with spring loaded waterproof outlet covers and single male on one end. Outlets should accommodate AC power packs of up to 4” x 4” to allow for equipment with large, bulky plugs without blocking the adjacent outlet plug. Female US-style receptacle does not have to be in box shape.

**The ends of the Velcro straps need to be coated with yellow rubber to highlight the strap end, increase friction for grasping and prevent fraying of the fibers.

Example Cord Set Example of Male Waterproof connector

ADD STURDY SECURING BRACKETS TO EACH SIDE OF THE OUTLET BOX

Brackets on each side of the outlet box would alleviate zip-ties from slipping off of the box (required for KC-135 electrical securing procedures) & would also allow the outlet box to be hung/secured via Velcro strap or hook, thus allowing more versatility when configuring the aircraft.

Example Shapes Outlet Boxes

25’ 110 VAC Cable (yellow cable with black stripe) 5

Material List 25’ 110 VAC Cable Qty = 5 per ECAS

Part Number Description Qty Outlet Box, 12 female receptacles* 1 Cord, 14/3 Type SOOW, 600 V, (yellow w/ black stripe) 25’ Heat Shrink, Identification Label w/ printed data 1

VS1056 Straps, Velcro** 4 Male Waterproof connector with metal or screw mount restraint 1

* Wide spaced receptacles for power packs that support two rows of six (total of 12) female receptacles on one end with spring loaded waterproof outlet covers and single male on one end. Outlets should accommodate AC power packs of up to 4” x 4” to allow for equipment with large, bulky plugs without blocking the adjacent outlet plug. Female US-style receptacle does not have to be in box shape.

**The ends of the Velcro straps need to be coated with yellow rubber to highlight the strap end, increase friction for grasping and prevent fraying of the fibers.

Major Component Description Qty 75’ 110 VAC Cable (yellow cable with black stripe) 1

Material List 75’ 110 VAC Cable Qty = 1 per ECAS

Part Number Description Qty Outlet Box, 12 female receptacles* 1 Cord, 14/3 Type SOOW, 600 V, (yellow w/ black stripe) 75’ Strap, Identification w/ hot stamped data 1

VS1056 Straps, Velcro** 4 Male Waterproof connector with metal or screw mount restraint 1

* Wide spaced receptacles for power packs that support two rows of six (total of 12) female receptacles on one end with spring loaded waterproof outlet covers and single male on one end. Outlets should accommodate AC power packs of up to 4” x 4” to allow for equipment with large, bulky plugs without blocking the adjacent outlet plug. Female US-style receptacle does not have to be in box shape.

**The ends of the Velcro straps need to be coated with yellow rubber to highlight the strap end, increase friction for grasping and prevent fraying of the fibers.

Female receptacles must have spring loaded waterproof outlet covers.

Aircraft AC Tester (Ground test, polarity, and LED power indicator) 1

Example Aircraft AC Tester

SEE SCHEMATIC BELOW

AC Power Tester shall be able to confirm live, grounded, and properly configured electrical power and include visual indicators (LED or digital) for various on-board power conditions.

DS1

G

X

X

G

X

DS2 DS3 DS4 STATUS

G

G

X

G

X

G

G

G

G

X

X

X

X

R

X

AC OK

NO GND HAZARD

REVERSED

240 VAC

NO AC

L R INDICATORS

BLK

WHT

GRN

AC PLUG TB

PROBE

GND

NEU-GND

470K

180K

DS4

DS3

DS2

DS1

USER

ACTIVATED LED

CHECK FOR GOOD

AC GND

HAZARD

GND LED

IF OPEN

ON AC

AC TESTER

Case, ruggedized, wheeled, water tight, pressure relief valve, collapsible handle and carrying handle. Airworthiness certified (MIL STD 810) Total weight including all accessories equals 80 lbs or less

Nameplate, ECAS Identification (Mounted to exterior of case) marked with national stock number, item serial number, and nomenclature

Card, Operating Procedure (Mounted to interior lid of case) which includes preflight/ testing procedures and identifies contents by part number.

Example Case

Additional Features:

* Adapter cord connectors must use twist-lock, cannon style style fittings. One end must interface with aircraft electrical outlet and opposite end must interface with Unitron Model PS-95-448-2 frequncy converter.

* Carrying Case must be sized to fit all listed components and be able to meet all applicable DOD Air Worthiness Certification (AWC), Joint En Route Care Equipment Test Standard (JECETS), and military Standard 810G "Environmental Engineering Considerations and Laboratory Tests" (MIL-STD-810G).

* ECAS shall include a commercial standard warranty.

X

DS2 DS3 DS4 STATUS

R

AC OK

NO GND HAZARD

REVERSED

240 VAC

NO AC

L R INDICATORS

BLK

WHT

GRN

AC PLUG TB

PROBE

GND

NEU-GND

470K

180K

DS4

DS3

DS2

USER

ACTIVATED LED

CHECK FOR GOOD

AC GND

HAZARD

GND LED

IF OPEN