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Operation and Maintenance Support Information (OMSI) Manual for
SAEP, TSB-2, TSB-2A
Nuclear Power Training Facilities Joint Base Charleston
P099 – P100 Charleston, South Carolina
Part IV – Preventive Maintenance
Section 3.0 Plumbing Volume 3 of 10 April 23, 2018
Prepared for:
Nuclear Power Training Unit
Joint Base Charleston
Prepared by:
Burns & McDonnell
Engineers-Architects-Consultants Kansas City, Missouri
Part IV 3.0 Plumbing OMSI NPTU Charleston 04-23-18 VTC-1 Table of Contents
IV PREVENTIVE MAINTENANCE
Plumbing ..................................................................................................................................... 3.1-1
3.1 SAEP Plumbing ...................................................................................................................... 3.1-1
3.1.1 Preventive Maintenance Plan .......................................................................................... 3.1-1
3.1.2 Preventive Maintenance Checklists ................................................................................ 3.1-4
3.2 TSB-2 Plumbing ..................................................................................................................... 3.2-1
3.2.1 Preventive Maintenance Plan .......................................................................................... 3.2-1
3.2.2 Preventive Maintenance Checklists ................................................................................ 3.2-4
3.3 TSB-2A Plumbing .................................................................................................................. 3.3-1
3.3.1 Preventive Maintenance Plan .......................................................................................... 3.3-1
3.3.2 Preventive Maintenance Checklists ................................................................................ 3.3-7
3.4 TSB Plumbing – RESERVE ................................................................................................... 3.4-1
3.4.1 Preventive Maintenance Plan .......................................................................................... 3.4-1
3.4.2 Preventive Maintenance Checklists ................................................................................ 3.4-1
3.5 Pier Plumbing – RESERVE .................................................................................................... 3.5-1
3.5.1 Preventive Maintenance Plan .......................................................................................... 3.5-1
3.5.2 Preventive Maintenance Checklists ................................................................................ 3.5-1
3.6 Shore Power Boom Plumbing – RESERVE ........................................................................... 3.6-1
3.6.1 Preventive Maintenance Plan .......................................................................................... 3.6-1
3.6.2 Preventive Maintenance Checklists ................................................................................ 3.6-1
3.7 Port Security Barrier Plumbing – RESERVE ......................................................................... 3.7-1
3.7.1 Preventive Maintenance Plan .......................................................................................... 3.7-1
3.7.2 Preventive Maintenance Checklists ................................................................................ 3.7-1
Part IV 3.0 OMSI, Part IV Plumbing 04-23-18 Page IV-3.1-1 NPTU Charleston
Plumbing
3.1 SAEP Plumbing
3.1.1 Preventive Maintenance Plan
This section provides a preventive maintenance (PM) plan using manufacturer’s recommendations, and best engineering practice. The major components of the plumbing system are included. All inspections and preventive maintenance should be performed by qualified maintenance personnel or a qualified contractor.
SAEP MAINTENANCE PLAN
Maintenance Plan Abbreviation Table EWH Electric Water Heater ET Expansion Tank MV Domestic Hot Water Mixing Valve BFP Backflow Preventer
No Equip Maintenance Requirement Title
Reference Frequency Notes
1. EWH-101 Tank inspection / leakage checks
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Monthly
2. EWH-101 Tank flushing Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Monthly
3. EWH-101 Visual inspection of associated circulating pumps
Manuf. Recommendation;
Taco Series “00” Installation and Maintenance Manual 102-
Monthly Inspect for leakage and excessive vibration or noise.
4. MV-101 Visual leakage inspection
Engineering Best Practices Leonard Systems Manual Bulletin M-270/370
Monthly
5. MV-101 Temperature setting inspection
Engineering Best Practices Leonard Systems Manual Bulletin M-270/370
Quarterly
04-23-18 Page IV-3.1-2 NPTU Charleston
No Equip Maintenance Requirement Title
Reference Frequency Notes
6. EWH-101 Removal, inspection, and cleaning of heating element assemblies
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Quarterly During periodic cleaning and inspection, if the heating element is scaled, all of the elements should be removed and cleaned. If the tank bottom has any accumulation of sediment it should be cleaned.
7. EWH-101 Removal of tank sediment
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Quarterly - As required
Per schedule or based on monthly inspection. For convenience, sediment removal and element lime scale removal should be performed at the same time.
8. EWH-101 Removal of lime scale
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Quarterly - As required
Per schedule or based on monthly inspection. For convenience, sediment removal and element lime scale removal should be performed at the same time.
9. EWH-101 Removal of other scale and debris
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Quarterly - As required
Per schedule or based on monthly inspection.
10. EWH-101 Temperature-pressure relief valve check and inspection
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Semi-annually
11. ET-101 Tank air and charging air pressure check / adjustment
Manuf. Recommendation;
Amtrol Thermal Expansion Tanks Models ST – T Installation and Operation Instructions
Annually – As required based on system age
Complete system checks including the expansion tank should continue yearly and more frequently as the system ages.
12. MV-101 Inspection of internal parts, clean-out and / re-lubrication
Manuf. Recommendations, Leonard Systems Manual Bulletin M-270/370
Annually First time after 30-60 days of operation, then annually or as needed. MV to be inspected periodically depending on usage and water quality / conditions. If cleaning and re-lubrication does not provide satisfactory temperature control, repair / replacement kits can be easily installed.
04-23-18 Page IV-3.1-3 NPTU Charleston
No Equip Maintenance Requirement Title
Reference Frequency Notes
13. BFP-101 Check Valve inspection and clean-out
Manuf. Recommendation;
Zurn Wilkins 975XL Series;
Wilkins 375 Series Installation and Maintenance Manual
Annually – As required whenever backflow conditions or events occur
After this task, complete scheduled maintenance task No. 15 for clean-out and inspection of BFP relief valve assembly.
14. BFP-101 Relief Valve inspection and clean-out
Manuf. Recommendation;
Zurn Wilkins 975XL Series;
Wilkins 375 Series Installation and Maintenance Manual
Annually After re-assembly place in service and test as per testing procedures to ensure proper operations.
15. BFP-101 BFP Pressure / Leakage Test
Manuf. Recommendation;
Zurn Wilkins 975XL Series;
Wilkins 375 Series Installation and Maintenance Manual
Annually - As required
Performed after clean-out and inspection of BFP assemblies.
16. ET-101 Visual inspection for ET pressure relief valve
Manuf. Recommendation;
Amtrol Thermal Expansion Tanks Models ST – T Installation and Operation Instructions
Every 3 years – As required
At least once every 3 years or if discharge / residue build-up is present, a licensed contractor should inspect the temperature and pressure relief valve and replace if corrosion is evident or the valve does not function.
04-23-18 Page IV-3.1-4 NPTU Charleston
3.1.2 Preventive Maintenance Checklists
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: SAEP
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Tasks No. 1, 2, 3 Electric Water Heater Monthly PM Associated Equipment EWH-101 Frequency: Monthly References: State SSE Commercial Electric Water Heater Manual 317803-00 Special Tools/Parts Needed: Tools, Cleaning Materials, Hose Safety Instructions & Precautions:
De-energize and lockout/tagout equipment as described in the equipment section of Part II.
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Perform visual inspection of EWH tank, assemblies, and relief valve.
2. Inspect associated circulating pumps. Check for leakage and excessive vibration or noise.
3. Drain and flush the EWH tank.
4. Conduct visual inspection for lime scale or sediment buildup inside the tank and heating element.
5. Re-fill the water heater.
6. Restore Operations; remove testing / maintenance equipment and place the water heater back in operation. Allow the water heater to complete several heating cycles to ensure proper operation.
04-23-18 Page IV-3.1-5 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: SAEP
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Task No. 4 Mixing Valve Monthly PM Associated Equipment MV-101 Frequency: Monthly References: Leonard Systems Manual Bulletin M-270/370 Special Tools/Parts Needed: Tools, Cleaning Materials Safety Instructions & Precautions:
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Perform visual inspection of MV and associated assemblies.
2. Verify there is no leakage, corrosion, build-up, or damage to exterior MV body and assembly.
3. After the initial 30 days or as needed: Inspect, clean-out, and lubricate the MV internal parts.
04-23-18 Page IV-3.1-6 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: SAEP
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Task No. 5 Mixing Valve Quarterly PM Associated Equipment MV-101 Frequency: Quarterly References: Leonard Systems Manual Bulletin M-270/370 Special Tools/Parts Needed: Tools, Cleaning Materials Safety Instructions & Precautions:
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Inspect MV temperature setting and ensure proper setpoint adjustment is set.
2. Verify and inspect MV temperature performance during a demand.
04-23-18 Page IV-3.1-7 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: SAEP
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Tasks No. 6, 7, 8, 9 Electric Water Heater Quarterly PM Associated Equipment EWH-101 Frequency: Quarterly References: State SSE Commercial Electric Water Heater Manual 317803-00 Special Tools/Parts Needed: Tools, Cleaning Materials, Hose Safety Instructions & Precautions:
De-energize and lockout/tagout equipment as described in the equipment section of Part II.
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Inspect associated circulating pumps. Check for leakage and excessive vibration or noise.
2. Perform removal, inspection, and cleaning of EWH heating element.
3. Remove all tank sediment, dirt, and debris from tank and heating element.
4. Clean-out and remove all lime scale from tank and heating element.
5. Remove all other scaling and build-up from inside the EWH tank. .
6. Re-fill the water heater.
7. Restore Operations; remove testing / maintenance equipment and place the water heater back in
04-23-18 Page IV-3.1-8 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: SAEP
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Task No. 10 Electric Water Heater Semi-Annual PM Associated Equipment EWH-101 Frequency: Semi-Annually References: State SSE Commercial Electric Water Heater Manual 317803-00 Special Tools/Parts Needed: Tools, Cleaning Materials Safety Instructions & Precautions:
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Prior to checking relief valve operation; A) Ensure that no one is in front of or around the outlet of the relief valve discharge line. B) Ensure that the water discharge will not cause any property damage, as the relief valve and water may be extremely hot.
2. Inspect relief valve opening and discharge to ensure that there are no blockages.
3. Cycle Temperature-Pressure Relief Valve to verify proper discharge and reseating operation.
4. Verify that the relief valve is able to open, relief, seat closed and operate freely.
5. Inspect for valve leakage at unions or assembly, leak-by, damage or wear at the relief valve.
04-23-18 Page IV-3.1-9 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: SAEP
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Tasks No. 11, 16 Expansion Tank Annual PM Associated Equipment ET-101 Frequency: Annually and as required References: Amtrol Thermal Expansion Tanks
Models ST – T Installation and Operation Instructions Special Tools/Parts Needed: Tools, Cleaning Materials, Gauges Safety Instructions & Precautions:
De-energize and lockout/tagout equipment as described in the equipment section of Part II.
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Inspect and verify tank air and charging air pressure. Adjust if needed.
NOTE: Verification of the expansion tank pressures should continue yearly and more frequently as the system ages.
2. Every 3 Years or is there is a build-up of discharge / residue at the Relief Valve:
Inspect and verify operation of the ET temperature - pressure relief valve / safety valve. Replace valve if corrosion is evident or if the valve fails to operate.
04-23-18 Page IV-3.1-10 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: SAEP
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Task No. 12 Mixing Valve Annual PM Associated Equipment MV-101 Frequency: Annually References: Leonard Systems Manual Bulletin M-270/370 Special Tools/Parts Needed: Tools, Cleaning Materials Safety Instructions & Precautions:
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Perform visual inspection of internal MV parts.
2. Lubricate, clean-out, and recondition MV internal parts.
3. NOTE: If maintenance inspection, cleaning and re-lubrication does not provide satisfactory temperature control, continue to service via repair / replacement kits.
04-23-18 Page IV-3.1-11 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: SAEP
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Tasks No. 13, 14, 15 Back Flow Preventer Annual PM Associated Equipment BFP-101 Frequency: Annually and whenever backflow conditions or events occur References: Zurn Wilkins 975XL Series - 375 Series Installation and
Maintenance Manual Special Tools/Parts Needed: Tools, Cleaning Materials / Pressure test kit, Gauge Safety Instructions & Precautions:
De-energize and lockout/tagout equipment as described in the equipment section of Part II.
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Inspect and clean-out Back Flow Preventer Check Valve. Clean components and flush / remove any debris and blockage.
2. Inspect Back Flow Preventer Check Valve assembly. Check for leakage, damage, wearing on the valve seats, seals, and O-rings. Complete visual inspection.
3. Inspect and clean-out Back Flow Preventer Relief Valve. Clean components and flush / remove any debris and blockage.
4. Inspect Back Flow Preventer Relief Valve assembly. Check for leakage, damage, wearing on the valve diaphragm, seals, and O-rings. Complete visual inspection.
5. Conduct Back Flow Preventer Check Valve #1 Test
6. Conduct Back Flow Preventer Check Valve #2 Test
7. Conduct Back Flow Preventer Shutoff Valve Leakby Test
8. Conduct Back Flow Preventer Operational Test of Pressure Differential Relief Valve
9. Restore Operations; remove testing / maintenance equipment and place Back Flow Preventer
“In-Service” for normal operation as per manufacturer’s operations manual.
04-23-18 Page IV-3.2-1 NPTU Charleston
3.2 TSB-2 Plumbing
3.2.1 Preventive Maintenance Plan
This section provides a preventive maintenance (PM) plan using manufacturer’s recommendations, and best engineering practice. The major components of the plumbing system are included. All inspections and preventive maintenance should be performed by qualified maintenance personnel or a qualified contractor.
TSB-2 MAINTENANCE PLAN
Maintenance Plan Abbreviation Table EWH Electric Water Heater ET Expansion Tank MV Domestic Hot Water Mixing Valve BFP Backflow Preventer RP Recirculation Pump SP Sump Pump AC Air Compressor
Title
Reference Frequency Notes
1. EWH-101,
201, 301
Tank inspection / leakage checks
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Monthly
2. EWH-101,
201, 301
Tank flushing Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Monthly
3. EWH-101,
201, 301
Visual inspection of associated circulating pumps
Manuf. Recommendation;
Taco Series “00” Installation and Maintenance Manual 102-
Monthly Inspect for leakage and excessive vibration or noise.
4. MV-101,
201, 301
Visual leakage inspection
Engineering Best Practices Leonard Systems Manual Bulletin M-270/370
Monthly
5. SP-101 Operational check and inspection
Engineering Best Practices Weil Oil Smart Pump Manual IM 213 r.0115
Monthly Operational check includes Weil liquid smart alarm and pump switch testing.
6. SP-101 Maintenance clean-out of pit / grate
Engineering Best Practices Quarterly
04-23-18 Page IV-3.2-2 NPTU Charleston
No Equip Maintenance Requirement Title
Reference Frequency Notes
7. RP-101 Visual inspection of recirculating pump
Manuf. Recommendation;
Taco Series “00” Installation and Maintenance Manual 102-
Quarterly Inspect for leakage and excessive vibration or noise.
8. MV-101,
201, 301
Temperature setting inspection
Engineering Best Practices Leonard Systems Manual Bulletin M-270/370
Quarterly
9. EWH-101,
201, 301
Removal, inspection, and cleaning of heating element assemblies
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Quarterly During periodic cleaning and inspection, if the heating element is scaled, all of the elements should be removed and cleaned. If the tank bottom has any accumulation of sediment, it should be cleaned.
10. EWH-101,
201, 301
Removal of tank sediment
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Quarterly - As required
Per schedule or based on monthly inspection. For convenience, sediment removal and element lime scale removal should be performed at the same time.
11. EWH-101,
201, 301
Removal of lime scale
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Quarterly - As required
Per schedule or based on monthly inspection. For convenience, sediment removal and element lime scale removal should be performed at the same time.
12. EWH-101,
201, 301
Removal of other scale and debris
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Quarterly - As required
Per schedule or based on monthly inspection.
13. EWH-101,
201, 301
Temperature-pressure relief valve check and inspection
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
14. ET-101,
201, 301
Tank air and charging air pressure check / adjustment
Manuf. Recommendation;
Amtrol Thermal Expansion Tanks Models ST – T Installation and Operation Instructions
Annually – As required based on system age
Complete system checks including the expansion tank should continue yearly and more frequently as the system ages.
04-23-18 Page IV-3.2-3 NPTU Charleston
No Equip Maintenance Requirement Title
Reference Frequency Notes
15. MV-101,
201, 301
Inspection of internal parts, clean-out and / re-lubrication
Manuf. Recommendations, Leonard Systems Manual Bulletin M-270/370
Annually First time after 30-60 days of operation, then annually or as needed. MV to be inspected periodically depending on usage and water quality / conditions. If cleaning and re-lubrication does not provide satisfactory temperature control, repair / replacement kits can be easily installed.
16. BFP-102 Check Valve inspection and clean-out
Manuf. Recommendation;
Zurn Wilkins 975XL Series;
Wilkins 375 Series Installation and Maintenance Manual
Annually – As required whenever backflow conditions or events occur
After this task, complete scheduled maintenance task No. 19 for clean-out and inspection of BFP relief valve assembly.
17. BFP-102 Relief Valve inspection and clean-out
Manuf. Recommendation;
Zurn Wilkins 975XL Series;
Wilkins 375 Series Installation and Maintenance Manual
Annually After re-assembly place in service and test as per testing procedures to ensure proper operations.
18. BFP-102 BFP Pressure / Leakage Test
Manuf. Recommendation;
Zurn Wilkins 975XL Series;
Wilkins 375 Series Installation and Maintenance Manual
Annually - As required
Performed after clean-out and inspection of BFP assemblies.
19. ET-101,
201, 301
Visual inspection for ET pressure relief valve
Manuf. Recommendation;
Amtrol Thermal Expansion Tanks Models ST – T Installation and Operation Instructions
Every 3 years – As required
At least once every 3 years or if discharge / residue build-up is present, a licensed contractor should inspect the temperature and pressure relief valve and replace if corrosion is evident or the valve does not function.
04-23-18 Page IV-3.2-4 NPTU Charleston
3.2.2 Preventive Maintenance Checklists
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Tasks No. 1, 2, 3 Electric Water Heater Monthly PM Associated Equipment EWH-101, 201, 301 Frequency: Monthly References: State SSE Commercial Electric Water Heater Manual 317803-00 Special Tools/Parts Needed: Tools, Cleaning Materials, Hose Safety Instructions & Precautions:
De-energize and lockout/tagout equipment as described in the equipment section of Part II.
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Perform visual inspection of EWH tank, assemblies, and relief valve.
2. Inspect associated circulating pumps. Check for leakage and excessive vibration or noise.
3. Drain and flush the EWH tank.
4. Conduct visual inspection for lime scale or sediment buildup inside the tank and heating element.
5. Re-fill the water heater.
04-23-18 Page IV-3.2-5 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Task No. 4 Mixing Valve Monthly PM Associated Equipment MV-101, 201, 301 Frequency: Monthly References: Leonard Systems Manual Bulletin M-270/370 Special Tools/Parts Needed: Tools, Cleaning Materials Safety Instructions & Precautions:
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Perform visual inspection of MV and associated assemblies.
3. After the initial 30 days or as needed: Inspect, clean-out, and lubricate the MV internal parts.
04-23-18 Page IV-3.2-6 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Task No. 5 Sump Pump Monthly PM Associated Equipment Sump Pump SP-101, SP-101(ii) Frequency: Monthly References: Weil Oil Smart Pump Manual IM 213 r.0115, Operational check and inspection, Engineering Best Practices Special Tools/Parts Needed: Cleaning Materials, Inspection light Safety Instructions & Precautions:
Observer proper personal protective equipment (PPE) during operational testing of pump and alarm systems.
Job Task
Description
1. Perform Liquid Smart Alarm Testing: Oil Test and Water Test to verify the proper operation of sensing elements, alarm light indicators, beacon light, and buzzer alarm.
2. Perform Oil Smart Pump Switch Testing: Verifies proper sensors and automated pump on/off operation during testing.
3. Perform Energize / De-energize of the Pump Circuit: Verify that the alarm panel remains energized and operational. It is important that the alarm circuit is independent of the pump to ensure that the alarm will activate if pump circuit fails.
4. NOTE: Test procedures and Oil Smart Control Panel Troubleshooting Guide are included sections within the Weil Oil Smart Pump Manual IM 213 r.0115.
04-23-18 Page IV-3.2-7 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Task No. 6 Sump Pump Quarterly PM Associated Equipment Sump Pump SP-101, SP-101(ii) Frequency: Quarterly References: Weil Oil Smart Pump Manual IM 213 r.0115, Operational check and inspection, Engineering Best Practices Special Tools/Parts Needed: Cleaning Materials, Inspection light Safety Instructions & Precautions:
De-energize and lockout/tagout equipment as described in the equipment section of Part II.
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Perform Maintenance clean-out of pit / grate areas. Debris, mud or other conductive materials left on the body of the switches will hamper its operation; take effort to clean the switch and pump suction areas.
2. NOTE: Test procedures and Oil Smart Control Panel Troubleshooting Guide are included
04-23-18 Page IV-3.2-8 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Task No. 7 Recirculating Pump Quarterly PM Associated Equipment Recirculating Pump RP-101 Frequency: Quarterly References: Manuf. Recommendation; Taco Series “00” Installation and
Maintenance Manual 102-054 Engineering Best Practices
Special Tools/Parts Needed: Cleaning Materials, Inspection light Safety Instructions & Precautions:
De-energize and lockout/tagout equipment as described in the equipment section of Part II.
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Perform general inspection for pump leakage and excessive vibration or noise.
2. NOTE: Test procedures safety requirements are detailed per inspection and services listed within Taco Maintenance Manual 102-054
04-23-18 Page IV-3.2-9 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Task No. 8 Mixing Valve Quarterly PM Associated Equipment MV-101, 201, 301 Frequency: Quarterly References: Leonard Systems Manual Bulletin M-270/370 Special Tools/Parts Needed: Tools, Cleaning Materials Safety Instructions & Precautions:
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
04-23-18 Page IV-3.2-10 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Tasks No. 9, 10, 11, Electric Water Heater Quarterly PM
Associated Equipment EWH-101, 201, 301 Frequency: Quarterly References: State SSE Commercial Electric Water Heater Manual 317803-00 Special Tools/Parts Needed: Tools, Cleaning Materials, Hose Safety Instructions & Precautions:
De-energize and lockout/tagout equipment as described in the equipment section of Part II.
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Inspect associated circulating pumps. Check for leakage and excessive vibration or noise.
2. Perform removal, inspection, and cleaning of EWH heating element.
3. Remove all tank sediment, dirt, and debris from tank and heating element.
4. Clean-out and remove all lime scale from tank and heating element.
5. Remove all other scaling and build-up from inside the EWH tank. .
6. Re-fill the water heater.
04-23-18 Page IV-3.2-11 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Task No. 13 Electric Water Heater Semi-Annual PM Associated Equipment EWH-101, 201, 301 Frequency: Semi-Annually References: State SSE Commercial Electric Water Heater Manual 317803-00 Special Tools/Parts Needed: Tools, Cleaning Materials Safety Instructions & Precautions:
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Prior to checking relief valve operation; A) Ensure that no one is in front of or around the outlet of the relief valve discharge line. B) Ensure that the water discharge will not cause any property damage, as the relief valve and water may be extremely hot.
2. Inspect relief valve opening and discharge to ensure that there are no blockages.
3. Cycle Temperature-Pressure Relief Valve to verify proper discharge and reseating operation.
04-23-18 Page IV-3.2-12 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Tasks No. 14, 19 Expansion Tank Annual PM Associated Equipment ET-101, 201, 301 Frequency: Annually and as required References: Amtrol Thermal Expansion Tanks
Models ST – T Installation and Operation Instructions Special Tools/Parts Needed: Tools, Cleaning Materials, Gauges Safety Instructions & Precautions:
De-energize and lockout/tagout equipment as described in the equipment section of Part II.
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Inspect and verify tank air and charging air pressure. Adjust if needed.
NOTE: Verification of the expansion tank pressures should continue yearly and more frequently as the system ages.
2. Every 3 Years or is there is a build-up of discharge / residue at the Relief Valve:
04-23-18 Page IV-3.2-13 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Task No. 15 Mixing Valve Annual PM Associated Equipment MV-101, 201, 301 Frequency: Annually References: Leonard Systems Manual Bulletin M-270/370 Special Tools/Parts Needed: Tools, Cleaning Materials Safety Instructions & Precautions:
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
04-23-18 Page IV-3.2-14 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Tasks No. 16, 17, 18 Back Flow Preventer Annual PM Associated Equipment BFP-102 Frequency: Annually and whenever backflow conditions or events occur References: Zurn Wilkins 975XL Series - 375 Series Installation and
Maintenance Manual Special Tools/Parts Needed: Tools, Cleaning Materials / Pressure test kit, Gauge Safety Instructions & Precautions:
De-energize and lockout/tagout equipment as described in the equipment section of Part II.
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Inspect and clean-out Back Flow Preventer Check Valve. Clean components and flush / remove any debris and blockage.
2. Inspect Back Flow Preventer Check Valve assembly. Check for leakage, damage, wearing on the valve seats, seals, and O-rings. Complete visual inspection.
3. Inspect and clean-out Back Flow Preventer Relief Valve. Clean components and flush / remove any debris and blockage.
4. Inspect Back Flow Preventer Relief Valve assembly. Check for leakage, damage, wearing on the valve diaphragm, seals, and O-rings. Complete visual inspection.
5. Conduct Back Flow Preventer Check Valve #1 Test
6. Conduct Back Flow Preventer Check Valve #2 Test
7. Conduct Back Flow Preventer Shutoff Valve Leakby Test
8. Conduct Back Flow Preventer Operational Test of Pressure Differential Relief Valve
04-23-18 Page IV-3.3-1 NPTU Charleston
3.3 TSB-2A Plumbing
3.3.1 Preventive Maintenance Plan
This section provides a preventive maintenance (PM) plan using manufacturer’s recommendations, and best engineering practice. The major components of the plumbing system are included. All inspections and preventive maintenance should be performed by qualified maintenance personnel or a qualified contractor.
TSB-2A MAINTENANCE PLAN
Maintenance Plan Abbreviation Table EWH Electric Water Heater ET Expansion Tank MV Domestic Hot Water Mixing Valve BFP Backflow Preventer RP Recirculation Pump SP Sump Pump AC Air Compressor
Title
Reference Frequency Notes
1. AC Visual inspection for leaks, dust build up, vibrations
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series Installation, Operation, and Maintenance Manual 80448418 Rev. B
Daily
2. AC Visual inspection of coolant level
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series Installation, Operation, and Maintenance Manual 80448418 Rev. B
Daily
3. AC Visual inspection of pre-filter / air filters
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Daily
4. AC Inspection / operation of drain valve
Installation, Operation, and Maintenance Manual 80448418 Rev. B
Daily
5. AC Air Dryer Condensate Drains – Inspection and operation check
Engineering Best Practices Weekly
04-23-18 Page IV-3.3-2 NPTU Charleston
No Equip Maintenance Requirement Title
Reference Frequency Notes
6. EWH-101,
102, 103
Tank inspection / leakage checks
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Monthly
7. EWH-101,
102, 103
Tank flushing Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Monthly
8. EWH-101,
102, 103
Visual inspection of associated circulating pumps
Manuf. Recommendation;
Taco Series “00” Installation and Maintenance Manual 102-
Monthly Inspect for leakage and excessive vibration or noise.
9. MV-101,
102, 103, 104, 105, 106, 107, 108, 109
Visual leakage inspection
Engineering Best Practices Leonard Systems Manual Bulletin M-270/370
Monthly
10. SP-101 Operational check and inspection
Engineering Best Practices Weil Oil Smart Pump Manual IM 213 r.0115
Monthly Operational check includes Weil liquid smart alarm and pump switch testing.
11. AC Coolant filter replacement
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Initial 150 hours.
Change at first 150 hours, then annually or at each 2000 hours
12. AC Pre-air filter replacement / clean-out
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Monthly Each month or each 100 hours
13. AC Cooler inspection and clean-out.
Installation, Operation, and Maintenance Manual 80448418 Rev. B
Monthly Each month or each 100 hours. Remove build-up of matter; Clean by blowing out with air or pressure washing.
14. AC Inspection of Air Dryer refrigerant compressor temperature
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series Installation, Operation, and Maintenance Manual 80448418 Rev. B
Monthly Verify that Air Dryer Refrigerant Compressor Temperature is less than 140 deg F when running.
15. RP-101 Visual inspection of recirculating pump
Manuf. Recommendation;
Taco Series “00” Installation and Maintenance Manual 102-
Quarterly
04-23-18 Page IV-3.3-3 NPTU Charleston
No Equip Maintenance Requirement Title
Reference Frequency Notes
16. SP-101 Maintenance clean-out of pit / grate
Engineering Best Practices Quarterly
17. MV-101,
102, 103, 104, 105, 106, 107, 108, 109
Temperature setting inspection
Engineering Best Practices Leonard Systems Manual Bulletin M-270/370
Quarterly
18. EWH-101,
102, 103
Removal, inspection, and cleaning of heating element assemblies
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Quarterly During periodic cleaning and inspection, if the heating element is scaled, all of the elements should be removed and cleaned. If the tank bottom has any accumulation of sediment, it should be cleaned.
19. EWH-101,
102, 103
Removal of tank sediment
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Quarterly - As required
Per schedule or based on monthly inspection. For convenience, sediment removal and element lime scale removal should be performed at the same time.
20. EWH-101,
102, 103
Removal of lime scale
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Quarterly - As required
Per schedule or based on monthly inspection. For convenience, sediment removal and element lime scale removal should be performed at the same time.
21. EWH-101,
102, 103
Removal of other scale and debris
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
Quarterly - As required
Per schedule or based on monthly inspection.
22. AC Analysis of food grade lubricant (Ultra FG) for condition / replacement
Manuf. Recommendation;
AC O&M Manual
Quarterly Quarterly or at each 1000 hours
23. AC Inspection for motors and grease bearings
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Quarterly Quarterly or at each 2000 hours
24. AC Inspection and clean-out scavenge screen
Installation, Operation, and Maintenance Manual 80448418 Rev. B
Quarterly Quarterly or at each 2000 hours
25. AC Inspection and replacement of separator cartridge
Manuf. Recommendation;
Ingersoll Rand Rotary
Quarterly Quarterly or at each 2000 hours
04-23-18 Page IV-3.3-4 NPTU Charleston
No Equip Maintenance Requirement Title
Reference Frequency Notes
Screw Air Compressor UP5x UP6x Series
26. AC Replacement of air filter element
Installation, Operation, and Maintenance Manual 80448418 Rev. B
Quarterly Quarterly or at each 2000 hours
27. AC Compressor fluid samples for coolant analysis
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Quarterly Quarterly or at each 2000 hours
28. AC Replacement of package pre-filter
Installation, Operation, and Maintenance Manual 80448418 Rev. B
Quarterly Quarterly or at each 2000 hours
29. AC Inspection and maintenance on inlet valve flapper
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Quarterly Quarterly or at each 2000 hours
30. AC Inspection and maintenance for drive belts and tension in gas spring
Installation, Operation, and Maintenance Manual 80448418 Rev. B
Quarterly Quarterly or at each 2000 hours
31. AC Inspection and clean-out for Air Dryer Condenser unit condenser fins
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Every 4 months
32. AC Air Dryer Compressor power measurements and verification.
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series Installation, Operation, and Maintenance Manual 80448418 Rev. B
Every 4 months
Verify consumption complies with data place specifications
33. EWH-101,
102, 103
Temperature-pressure relief valve check and inspection
Manuf. Recommendation;
State SSE Commercial Electric Water Heater Manual 317803-00
34. ET-101,
102, 103
Tank air and charging air pressure check / adjustment
Manuf. Recommendation;
Amtrol Thermal Expansion Tanks Models ST – T Installation and Operation Instructions
Annually – As required based on system age
Complete system checks including the expansion tank should continue yearly and more frequently as the system ages.
35. MV-101,
102, 103, 104, 105, 106, 107, 108, 109
Inspection of internal parts, clean-out and / re-lubrication
Manuf. Recommendations, Leonard Systems Manual Bulletin M-270/370
Annually First time after 30-60 days of operation, then annually or as needed. MV to be inspected periodically depending on usage and
04-23-18 Page IV-3.3-5 NPTU Charleston
No Equip Maintenance Requirement Title
Reference Frequency Notes water quality / conditions. If cleaning and re-lubrication does not provide satisfactory temperature control, repair / replacement kits can be easily installed.
36. BFP-1,2,3 Check Valve inspection and clean-out
Manuf. Recommendation;
Zurn Wilkins 975XL Series;
Wilkins 375 Series Installation and Maintenance Manual
Annually – As required whenever backflow conditions or events occur
After this task, complete scheduled maintenance task No. 19 for clean-out and inspection of BFP relief valve assembly.
37. BFP-1,2,3 Relief Valve inspection and clean-out
Manuf. Recommendation;
Zurn Wilkins 975XL Series;
Wilkins 375 Series Installation and Maintenance Manual
Annually After re-assembly place in service and test as per testing procedures to ensure proper operations.
38. BFP-1,2,3 BFP Pressure / Leakage Test
Manuf. Recommendation;
Zurn Wilkins 975XL Series;
Wilkins 375 Series Installation and Maintenance Manual
Annually - As required
Performed after clean-out and inspection of BFP assemblies.
39. AC Coolant filter replacement
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Annually Change at first 150 hours, then annually or at each 2000 hours
40. AC Air Filter replacement
Installation, Operation, and Maintenance Manual 80448418 Rev. B
Annually – As required
Anytime air filter indicator locks into the red position
41. AC Pressure vessel inspection
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Annually – As required
Inspection frequency may be otherwise defined by local or National legislation.
42. AC Inspection and clean-out of Air Dryer Condensate Drains
Installation, Operation, and Maintenance Manual 80448418 Rev. B
Annually
43. AC Air Dryer Condensate Filter Element Replacement
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Annually
44. AC Food grade lubricant (Ultra FG) replacement
Installation, Operation, and Maintenance Manual 80448418 Rev. B
Each 6000 hours
Each 6000 hours
04-23-18 Page IV-3.3-6 NPTU Charleston
No Equip Maintenance Requirement Title
Reference Frequency Notes
45. AC Drive belt and gas spring replacement
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Every 2 years – As required
Every 2 years or at each 8000 hours
46. AC Inspection and reconditioning for solenoid, pressure valve, and thermostatic valve kits
Installation, Operation, and Maintenance Manual 80448418 Rev. B
Every 2 years – As required
Every 2 years or at each 8000 hours
47. AC Premium Coolant (Ultra) replacement
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Every 2 years – As required
Every 2 years or at each 8000 hours, at whichever interval occurs first
48. ET-101,
102, 103
Visual inspection for ET pressure relief valve
Manuf. Recommendation;
Amtrol Thermal Expansion Tanks Models ST – T Installation and Operation Instructions
Every 3 years – As required
At least once every 3 years or if discharge / residue build-up is present, a licensed contractor should inspect the temperature and pressure relief valve and replace if corrosion is evident or the valve does not function.
49. AC Extended-Life premium Coolant (Ultra EL) replacement
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Every 3 years – As required
Every 3 years or at each 16000 hours
50. AC Replacement of all hoses
Installation, Operation, and Maintenance Manual 80448418 Rev. B
Every 4 years – As required
Every 4 years or at each 16000 hours
51. AC Motor bearings reconditioning
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Every 4 years – As required
Every 4 years or at each 16000 hours, including strip, clean and re-grease motor bearings on motors with grease fittings
52. AC Sealed bearings on motors without grease fittings replacement
Installation, Operation, and Maintenance Manual 80448418 Rev. B
Every 4 years – As required
Every 4 years or at each 16000 hours
53. AC Electrical contactor tips replacement
Manuf. Recommendation;
Ingersoll Rand Rotary Screw Air Compressor UP5x UP6x Series
Every 4 years – As required
Every 4 years or at each 16000 hours
54. AC Separator Tank inspection and cleaning
Installation, Operation, and Maintenance Manual 80448418 Rev. B
Every 6 years – As required
Every 6 years / 16000 hours or as defined by local / national legislation.
04-23-18 Page IV-3.3-7 NPTU Charleston
3.3.2 Preventive Maintenance Checklists
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2A
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Tasks No. 1, 2, 3, 4, 5 Air Compressor Daily PM Associated Equipment AC (Air Compressor) Frequency: Daily References: Ingersoll Rand Rotary Screw Air Compressor
UP5x UP6x Series Installation, Operation, and Maintenance Manual 80448418 Rev. B
Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection light Safety Instructions & Precautions:
De-energize and lockout/tagout equipment as described in the equipment section of Part II.
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Inspect for leaks, dust, build-up, debris, excessive noise or vibration.
2. Visually inspect coolant level.
3. Inspect conditions of the pre-filter and air filters. Blow clean if needed.
4. Inspect and verify operation of the drain valve. Verify the automatic operation of the air receiver condensate drain.
5. Once per Week – Inspect and verify operation of the Air Dryer Condensate Drains. Verify valve operation and ensure that there is no blockage or leak-by.
04-23-18 Page IV-3.3-8 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2A
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Tasks No. 6, 7, 8 Electric Water Heater Monthly PM Associated Equipment EWH-101, 102, 103 Frequency: Monthly References: State SSE Commercial Electric Water Heater Manual 317803-00 Special Tools/Parts Needed: Tools, Cleaning Materials, Hose Safety Instructions & Precautions:
De-energize and lockout/tagout equipment as described in the equipment section of Part II.
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Perform visual inspection of EWH tank, assemblies, and relief valve.
2. Inspect associated circulating pumps. Check for leakage and excessive vibration or noise.
3. Drain and flush the EWH tank.
4. Conduct visual inspection for lime scale or sediment buildup inside the tank and heating element.
5. Re-fill the water heater.
04-23-18 Page IV-3.3-9 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2A
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Task No. 9 Mixing Valve Monthly PM Associated Equipment MV-101, 102, 103, 104, 105, 106, 107, 108, 109 Frequency: Monthly References: Leonard Systems Manual Bulletin M-270/370 Special Tools/Parts Needed: Tools, Cleaning Materials Safety Instructions & Precautions:
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Perform visual inspection of MV and associated assemblies.
3. After the initial 30 days or as needed: Inspect, clean-out, and lubricate the MV internal parts.
04-23-18 Page IV-3.3-10 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2A
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Task No. 10 Sump Pump Monthly PM Associated Equipment Sump Pump SP-101 Frequency: Monthly References: Weil Oil Smart Pump Manual IM 213 r.0115, Operational check and inspection, Engineering Best Practices Special Tools/Parts Needed: Cleaning Materials, Inspection light Safety Instructions & Precautions:
Observer proper personal protective equipment (PPE) during operational testing of pump and alarm systems.
Job Task
Description
1. Perform Liquid Smart Alarm Testing: Oil Test and Water Test to verify the proper operation of sensing elements, alarm light indicators, beacon light, and buzzer alarm.
2. Perform Oil Smart Pump Switch Testing: Verifies proper sensors and automated pump on/off operation during testing.
3. Perform Energize / De-energize of the Pump Circuit: Verify that the alarm panel remains energized and operational. It is important that the alarm circuit is independent of the pump to ensure that the alarm will activate if pump circuit fails.
4. NOTE: Test procedures and Oil Smart Control Panel Troubleshooting Guide are included
04-23-18 Page IV-3.3-11 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2A
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Tasks No. 11, 12, 13, Air Compressor Monthly PM
Associated Equipment AC (Air Compressor) Frequency: Monthly or at each 100 hours of operation References: Ingersoll Rand Rotary Screw Air Compressor
UP5x UP6x Series Installation, Operation, and Maintenance Manual 80448418 Rev. B
Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection light, Filters Safety Instructions & Precautions:
De-energize and lockout/tagout equipment as described in the equipment section of Part II.
Identify hazards as detailed in Part I, Section 3 Safety Hazards.
Job Task
Description
1. Replace pre-air filter and clean-out / wipe down filter areas.
2. Perform inspection and clean-out of the cooler(s) to remove build-up of foreign matter.
3. Inspect the air dryer refrigerant compressor temperature. Verify that the temperature is less than 140 deg F during operation.
4. NOTE: At the initial 150 hours of runtime, replace Coolant Filter.
04-23-18 Page IV-3.3-12 NPTU Charleston
NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)
GOOSE CREEK, SC
BUILDING: TSB-2A
OPERATOR SERVICING REQUIREMENTS / TASK CARD
Maintenance Task No. 15 Recirculating Pump Quarterly PM Associated Equipment Recirculating Pump RP-101 Frequency: Quarterly References: Manuf. Recommendation; Taco Series “00” Installation and
Maintenance Manual 102-054 Engineering Best Practices
Special Tools/Parts Needed: Cleaning Materials, Inspection light Safety Instructions & Precautions:
De-energize and lockout/tagout equipment as described in the equipment section of Part II.
Identify hazards as detailed in…
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