G7LPV0~1.PDF

Operation and Maintenance Support Information (OMSI) Manual for

SAEP, TSB-2, TSB-2A

Nuclear Power Training Facilities Joint Base Charleston

P099 – P100 Charleston, South Carolina

Part IV – Preventive Maintenance

Section 6.0 Emergency Power Volume 6 of 10 April 23, 2018

Prepared for:

Nuclear Power Training Unit

Joint Base Charleston

Prepared by:

Burns & McDonnell

Engineers-Architects-Consultants Kansas City, Missouri

Part IV 6.0 Emergency Power OMSI NPTU Charleston 04-23-18 VTC-1 Table of Contents

IV PREVENTIVE MAINTENANCE

Emergency Power ....................................................................................................................... 6.1-1

SAEP Emergency Power ........................................................................................................ 6.1-1

6.1.1 Preventive Maintenance Plan .......................................................................................... 6.1-1

6.1.2 Preventive Maintenance Checklists ................................................................................ 6.1-3

TSB-2 Emergency Power........................................................................................................ 6.2-1

6.2.1 Preventive Maintenance Plan .......................................................................................... 6.2-1

6.2.2 Preventive Maintenance Checklists ................................................................................ 6.2-3

TSB-2A Emergency Power ..................................................................................................... 6.3-1

6.3.1 Preventive Maintenance Plan .......................................................................................... 6.3-1

6.3.2 Preventive Maintenance Checklists ................................................................................ 6.3-3

TSB Emergency Power – RESERVE ..................................................................................... 6.4-1

6.4.1 Preventive Maintenance Plan .......................................................................................... 6.4-1

6.4.2 Preventive Maintenance Checklists ................................................................................ 6.4-1

Pier Emergency Power - RESERVE ....................................................................................... 6.5-1

6.5.1 Preventive Maintenance Plan .......................................................................................... 6.5-1

6.5.2 Preventive Maintenance Checklists ................................................................................ 6.5-1

Shore Power Boom Emergency Power - RESERVE .............................................................. 6.6-1

6.6.1 Preventive Maintenance Plan .......................................................................................... 6.6-1

6.6.2 Preventive Maintenance Checklists ................................................................................ 6.6-1

Port Security Barrier Emergency Power – RESERVE ........................................................... 6.7-1

6.7.1 Preventive Maintenance Plan .......................................................................................... 6.7-1

6.7.2 Preventive Maintenance Checklists ................................................................................ 6.7-1

Part IV 6.0 OMSI, Part IV Emergency Power 04-23-18 Page IV-6.1-1 NPTU Charleston

Emergency Power

SAEP Emergency Power

6.1.1 Preventive Maintenance Plan

This section provides a preventive maintenance (PM) plan using manufacturer’s recommendations, and best engineering practice. The major components of the emergency power system are included. All inspections and preventive maintenance should be performed by qualified maintenance personnel or a qualified contractor.

SAEP MAINTENANCE PLAN

Maintenance Plan Abbreviation Table EMG-1 Emergency Power Cummins Generator Set Model 80DSFAE BATT Emergency Power Genset Lead Acid Batteries ATS-E Emergency Power ATS Automatic Transfer & Bypass-Isolation Switches

No Equip Maintenance Requirement Title

Reference Frequency Notes

1. EMG-1 Emergency Generator Daily Inspection

QSB5 Engine with PowerCommand 2100 Controller Original Instructions 12-2013 961−0119 (Issue 3)

Daily – After 8 Hours

2. EMG-1 Emergency Generator Weekly Check

QSB5 Engine with PowerCommand 2100 Controller Original Instructions 12-2013 961−0119 (Issue 3)

Weekly – After 50

3. ATS-E ATS Monthly Maintenance

ASCO Power Technologies Operator’s Manual: 7ATB

Monthly

4. BATT Lead Acid Batteries Monthly Maintenance

Cummins Genset Lead Acid Batteries English – Original Instructions 10-2009 0908- 0101-00 (Issue 2)

Monthly – or every 100 Hours

5. EMG-1 Emergency

Monthly Operation

QSB5 Engine with PowerCommand 2100 Controller Original Instructions 12-2013 961−0119 (Issue 3)

Monthly

6. EMG-1 Emergency Generator Monthly Inspection

QSB5 Engine with PowerCommand 2100 Controller Original

Monthly – After 100

04-23-18 Page IV-6.1-2 NPTU Charleston

No Equip Maintenance Requirement Title

Reference Frequency Notes

Instructions 12-2013 961−0119 (Issue 3)

7. BATT Lead Acid Batteries Charging Maintenance

Cummins Genset Lead Acid Batteries English – Original Instructions 10-2009 0908- 0101-00 (Issue 2)

Semi- Annually or as required

8. EMG-1 Emergency

Yearly Maintenance PM 250 Hours

QSB5 Engine with PowerCommand 2100 Controller Original Instructions 12-2013 961−0119 (Issue 3)

Annually – After 250

9. EMG-1 Emergency

Yearly PM 500 Hours

QSB5 Engine with PowerCommand 2100 Controller Original Instructions 12-2013 961−0119 (Issue 3)

Annually – After 500

10. ATS-E ATS Annual

ASCO Power Technologies Operator’s Manual:

Automatic Transfer & Bypass–Isolation Switches

Annually

04-23-18 Page IV-6.1-3 NPTU Charleston

6.1.2 Preventive Maintenance Checklists

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 1 Emergency Generator Daily Inspection Associated Equipment Emergency Generator Frequency: Daily –After 8 Hours of Operation References: QSB5 Engine with PowerCommand 2100 Controller Original

Instructions 12-2013 961−0119 (Issue 3) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. General Genset Inspection: During operation, be alert for mechanical problems that could create unsafe or hazardous conditions. As per the systems manual, all systems and several areas must be frequently inspected for continued safe operations. See TABLE 5-1 Maintenance Manual.

2. Check Coolant Heater

3. Check Oil Level

4. Check Coolant Level

5. Check Fuel Level

04-23-18 Page IV-6.1-4 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 2 Emergency Generator Weekly Inspection Associated Equipment Emergency Generator Frequency: Weekly –After 50 Hours of Operation References: QSB5 Engine with PowerCommand 2100 Controller Original

Instructions 12-2013 961−0119 (Issue 3) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection / Test Materials Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. Check / Inspect Charge Air Piping

2. Check Air Cleaner; conduct more frequently as needed or in dusty conditions

3. Check Battery Charging Systems

4. Drain Fuel Filters as per Owner’s Manual. Drain 1 cup or more of fuel to remove water / sediment

04-23-18 Page IV-6.1-5 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 3 ATS Monthly Maintenance Associated Equipment ASCO ATS-E Frequency: Monthly References: ASCO Power Technologies Operator’s Manual: 7ATB Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection / Maintenance Materials Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: DANGER – Bypass and isolate the Transfer Switch before using the maintenance handle!

See pages O&M Pages 3–1 through 3–4. Remove the maintenance handle after using it; store it inside.

ATS should be tested per the O and M (pages 1-3,1-4) on a monthly basis.

Job Task

Description

1. General Visual Inspection: Inspect exterior conditions, labeling, and surfaces. Note excessive heat, vibration, noise, or wear.

2. Conduct Monthly ATS Test as outlined in 7ATB O&M Manual Pages 1-3, 1-4

04-23-18 Page IV-6.1-6 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 4 Lead Acid Batteries Monthly Maintenance Associated Equipment Emergency Generator Charging Batteries BATT Frequency: Monthly –After 100 Hours of Operation References: Cummins Genset Lead Acid Batteries Manual English – Original

Instructions 10-2009 0908-0101-00 (Issue 2) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards.

Job Task

Description

1. Battery inspection and cleaning: Check the condition of the starting batteries (see Figure 6-1) every month or 100 hours whichever occurs first.

2. Keep battery, and the battery area, clean and dry. Ensure vent caps are securely screwed down, or pushed home.

3. To avoid contamination of the battery, only clean when the vent plugs are in place. Keep battery terminals and connections free from corrosion by lightly coating them with petroleum jelly.

4. Cleaning Batteries: Prevent build-up of dirt or corrosion by wiping the batteries with a damp cloth. Use a solution consisting of 1/4 lb (0.11kg) of baking soda added to 1 quart (0.96 litres) of water to neutralize any possible acid. Be sure the vent plugs are tight to prevent any cleaning solution from entering the cells. After cleaning, ensure the battery and surrounding areas are dry.

5. After making connections, coat the terminals with a light application of petroleum jelly to retard corrosion. Keep the battery terminals clean and tight. A loose connection can reduce battery standby time and cause battery fires.

04-23-18 Page IV-6.1-7 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 5 Emergency Generator Monthly Operation Associated Equipment Emergency Generator Frequency: Monthly References: QSB5 Engine with PowerCommand 2100 Controller Original

Instructions 12-2013 961−0119 (Issue 3) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. Perform operational check every 30 days:

• Run the diesel for at least 30 minutes

• Underload with a minimum of 30% load

2. Perform Diesel Engine Operation Inspection:

• Check battery charge for operation

• Inspect diesel engine for leaks

• Verify block heater is operational and running

04-23-18 Page IV-6.1-8 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 6 Emergency Generator Monthly Inspection Associated Equipment Emergency Generator Frequency: Monthly –After 100 Hours of Operation References: QSB5 Engine with PowerCommand 2100 Controller Original

Instructions 12-2013 961−0119 (Issue 3) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. Drain water and sediment from Fuel Tanks; Drain 1 cup or more of fuel to remove water / sediment.

2. Drain Exhaust Condensate Trap

3. Check Starting Batteries

4. Check Drive Belt; Visually check belt for evidence of wear or slippage. Replace if hard or brittle.

04-23-18 Page IV-6.1-9 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 7 Lead Acid Batteries Charging Maintenance Associated Equipment Emergency Generator Charging Batteries BATT Frequency: Semi-Annually or as required References: Cummins Genset Lead Acid Batteries Manual English – Original

Instructions 10-2009 0908-0101-00 (Issue 2) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards.

Job Task

Description

1. Trickle / Boost Charging (Option):

Where a mains-powered battery charger is provided (and switched ON), the battery will automatically receive a ‘trickle-charge’ to prevent the battery becoming discharged below its optimum charge level. During trickle-charging, not all cells in the battery receive the same charge; over a period of several months this may affect battery performance.

2. Equalizing / Boost Charge:

Conduct battery charge to give batteries a regular charge at their full rate to return all cells to full capacity. If the charger is fitted with a Boost Charge switch, the Boost position should be selected at intervals detailed by the battery manufacturer (normally around every six months).

04-23-18 Page IV-6.1-10 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Tasks No. 8, 9 Emergency Generator Yearly Maintenance Associated Equipment Emergency Generator Frequency: Yearly –After 250 Hours of Operation; After 500 Hours of

Operation References: QSB5 Engine with PowerCommand 2100 Controller Original

Instructions 12-2013 961−0119 (Issue 3) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection / Maintenance Materials Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. Yearly or After 250 Hours: Check anti-freeze and DCA concentration as per manual.

2. Yearly or After 250 Hours: Check radiator hoses for wears and cracks. Change Air Cleaner Element

3. Yearly or After 250 Hours: Change Air Cleaner Element; Perform more often in dusty conditions.

4. Yearly or After 500 Hours: Change Crankcase Oil and Filter as per maintenance manual

5. Yearly or After 500 Hours: Change Fuel Filters

6. Yearly or After 500 Hours: Clean Cooling System

7. Yearly or After 500 Hours: Test Rupture Basin Leak Detect Switch; Check leak detect switch in sub-base fuel tank, once a year or as required by safety code.

8. After 5,000 Hours: Check Valve Lash – Contact authorized service center for service.

04-23-18 Page IV-6.1-11 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 10 ATS Annual Maintenance Associated Equipment ASCO ATS-E Frequency: Annually References: ASCO Power Technologies Operator’s Manual: Automatic

Transfer & Bypass–Isolation Switches Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection / Maintenance Materials Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: ATS should be tested per the O&M Manual (page 2-1) on a yearly basis.

Job Task

Description

1. Clean 7ATB Enclosure:

a. Brush and vacuum away any excessive dust accumulation.

b. Remove any moisture with a clean cloth.

2. Check the transfer switch contacts:

a. Bypass, isolate, and withdraw the transfer switch.

b. Remove the transfer switch interphase barriers and check the condition of the contacts.

c. Replace contacts when pitted or worn excessively.

d. Reinstall the interphase barriers carefully. See page 3–4 on ATS O&M Manual

3. Maintain transfer switch lubrication.

Note: If switch is subjected to severe dust or abnormal operating conditions, renew factory lubrication on all movements and linkages.

Relubricate solenoid operator if TS coil is replaced. Don’t use oil; order lubrication kit 75-100.

4. General Visual Inspection: Inspect exterior conditions, labeling, and surfaces. Note excessive heat, vibration, noise, or wear. Check all cable connections & retighten them as necessary.

04-23-18 Page IV-6.2-1 NPTU Charleston

TSB-2 Emergency Power

6.2.1 Preventive Maintenance Plan

This section provides a preventive maintenance (PM) plan using manufacturer’s recommendations, and best engineering practice. The major components of the emergency power system are included. All inspections and preventive maintenance should be performed by qualified maintenance personnel or a qualified contractor.

TSB-2 MAINTENANCE PLAN

Maintenance Plan Abbreviation Table EMG-1 Emergency Power Cummins Generator Set Model 600DQCA BATT Emergency Power Genset Lead Acid Batteries

FT-1 Fuel Tank / Fuel Storage System

Title

Reference Frequency Notes

1. EMG-1 Emergency Generator Daily Inspection

QSK23G7 Engine with PowerCommand 2100 Controller Original Instructions 7-2015 961−0106 (Issue 6)

Daily –After 8 Hours

2. FT-1 Fuel Tank Storage Daily Inspection

Fuel Tank Storage System QSB5 Engine with PowerCommand 2100

Daily

3. EMG-1 Emergency Generator Weekly Check

QSK23G7 Engine with PowerCommand 2100 Controller Original Instructions 7-2015 961−0106 (Issue 6)

Weekly – After 50

4. FT-1 Fuel Tank Storage Monthly Inspection

Fuel Tank Storage System QSB5 Engine with PowerCommand 2100

Monthly, Before/After each delivery

5. BATT Lead Acid Batteries Monthly Maintenance

Cummins Genset Lead Acid Batteries English – Original Instructions 10- 2009 0908-0101-00 (Issue 2)

Monthly – or every 100

6. ATS-E ATS Monthly

ASCO Power Technologies Operator’s Manual: Automatic Transfer & Bypass– Isolation Switches

Monthly

04-23-18 Page IV-6.2-2 NPTU Charleston

No Equip Maintenance Requirement Title

Reference Frequency Notes

7. EMG-1 Emergency Generator Monthly Operation

QSK23G7 Engine with PowerCommand 2100 Controller Original Instructions 7-2015 961−0106 (Issue 6)

Monthly

8. EMG-1 Emergency Generator Monthly Inspection

QSK23G7 Engine with PowerCommand 2100 Controller Original Instructions 7-2015 961−0106 (Issue 6)

Monthly – After 100

9. BATT Lead Acid Batteries Charging Maintenance

Cummins Genset Lead Acid Batteries English – Original Instructions 10- 2009 0908-0101-00 (Issue 2)

Semi- Annually or as required

10. EMG-1 Emergency Generator Yearly Maintenance PM 250 Hours

QSK23G7 Engine with PowerCommand 2100 Controller Original Instructions 7-2015 961−0106 (Issue 6)

Annually –

11. EMG-1 Emergency

PM 500 Hours

QSK23G7 Engine with PowerCommand 2100 Controller Original Instructions 7-2015 961−0106 (Issue 6)

Annually –

12. FT-1 Fuel Tank Storage Annual Test and Cleaning

Fuel Tank Storage System QSB5 Engine with PowerCommand 2100

Annually

13. ATS-E ATS Annual Maintenance

ASCO Power Technologies Operator’s Manual: Automatic Transfer & Bypass– Isolation Switches

04-23-18 Page IV-6.2-3 NPTU Charleston

6.2.2 Preventive Maintenance Checklists

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 1 Emergency Generator Daily Inspection Associated Equipment Emergency Generator Frequency: Daily –After 8 Hours of Operation References: QSK23G7 Engine with PowerCommand 2100 Controller

Original Instructions 7-2015 961−0106 (Issue 6) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. General Genset Inspection: During operation, be alert for mechanical problems that could create unsafe or hazardous conditions. As per the systems manual, all systems and several areas must be frequently inspected for continued safe operations. See TABLE 5-1 Maintenance Manual.

2. Check Coolant Heater

3. Check Oil Level

04-23-18 Page IV-6.2-4 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 2 Fuel Tank Storage Daily Inspection Associated Equipment Fuel Tank System, FT-1 Frequency: Daily References: Fuel Tank Storage System

QSB5 Engine with PowerCommand 2100 Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. General Inspection:

Check for leakage and conditions at fuel tank storage

2. Verify that no alarms are present at the Main Tank or Day Tank alarm panels.

04-23-18 Page IV-6.2-5 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 3 Emergency Generator Weekly Inspection Associated Equipment Emergency Generator Frequency: Weekly –After 50 Hours of Operation References: QSK23G7 Engine with PowerCommand 2100 Controller

Original Instructions 7-2015 961−0106 (Issue 6) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection / Test Materials Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. Check / Inspect Charge Air Piping

2. Check Air Cleaner; conduct more frequently as needed or in dusty conditions

3. Check Battery Charging Systems

4. Drain Fuel Filters as per Owner’s Manual. Drain 1 cup or more of fuel to remove water /

04-23-18 Page IV-6.2-6 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 4 Fuel Tank Storage Monthly Inspection Associated Equipment Fuel Tank System, FT-1 Frequency: Monthly, Before/After each Delivery References: Fuel Tank Storage System

QSB5 Engine with PowerCommand 2100 VITAL Fuel Systems Operation / Maintenance Information

Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light, Water-Finding Paste Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. General Inspection:

Check conditions at fuel tank storage.

2. Press test button on the controller to test controller lights.

3. Inspect pipes for leaks, including sumps. Remove any water collected in sumps.

4. Check the storage tank for water accumulation. This is performed by the Pneumercator

TMS3000 Tank Gauge. It will alarm when 2” of water is present. Additionally, stick the tank to check for water using water-finding paste. This should be performed before and after fuel deliveries and on a monthly basis.

5. Check the day tank for water accumulation. This is performed by sticking the tank to check for water using water-finding paste. This should be performed before and after fuel deliveries and on a monthly basis.

04-23-18 Page IV-6.2-7 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 5 Lead Acid Batteries Monthly Maintenance Associated Equipment Emergency Generator Charging Batteries BATT Frequency: Monthly –After 100 Hours of Operation References: Cummins Genset Lead Acid Batteries Manual English – Original

Instructions 10-2009 0908-0101-00 (Issue 2) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards.

Job Task

Description

1. Battery inspection and cleaning: Check the condition of the starting batteries (see Figure 6-1) every month or 100 hours whichever occurs first.

2. Keep battery, and the battery area, clean and dry. Ensure vent caps are securely screwed down, or pushed home.

3. To avoid contamination of the battery, only clean when the vent plugs are in place. Keep battery terminals and connections free from corrosion by lightly coating them with petroleum jelly.

4. Cleaning Batteries: Prevent build-up of dirt or corrosion by wiping the batteries with a damp cloth. Use a solution consisting of 1/4 lb (0.11kg) of baking soda added to 1 quart (0.96 litres) of water to neutralize any possible acid. Be sure the vent plugs are tight to prevent any cleaning solution from entering the cells. After cleaning, ensure the battery and surrounding areas are dry.

5. After making connections, coat the terminals with a light application of petroleum jelly to retard

04-23-18 Page IV-6.2-8 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 6 ATS Monthly Maintenance Associated Equipment ASCO ATS-E Frequency: Monthly References: ASCO Power Technologies Operator’s Manual: 7ATB Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection / Maintenance Materials Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: DANGER – Bypass and isolate the Transfer Switch before using the maintenance handle!

See pages O&M Pages 3–1 through 3–4. Remove the maintenance handle after using it; store it inside.

ATS should be tested per the O and M (pages 1-3,1-4) on a monthly basis.

Job Task

Description

1. General Visual Inspection: Inspect exterior conditions, labeling, and surfaces. Note excessive

04-23-18 Page IV-6.2-9 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Tasks No. 7 Emergency Generator Monthly Operation Associated Equipment Emergency Generator Frequency: Monthly References: QSK23G7 Engine with PowerCommand 2100 Controller

Original Instructions 7-2015 961−0106 (Issue 6) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. Perform operational check every 30 days:

04-23-18 Page IV-6.2-10 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 8 Emergency Generator Monthly Inspection Associated Equipment Emergency Generator Frequency: Monthly –After 100 Hours of Operation References: QSK23G7 Engine with PowerCommand 2100 Controller

Original Instructions 7-2015 961−0106 (Issue 6) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. Drain water and sediment from Fuel Tanks; Drain 1 cup or more of fuel to remove water / sediment.

2. Drain Exhaust Condensate Trap

3. Check Starting Batteries

4. Check Drive Belt; Visually check belt for evidence of wear or slippage. Replace if hard or

04-23-18 Page IV-6.2-11 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 9 Lead Acid Batteries Charging Maintenance Associated Equipment Emergency Generator Charging Batteries BATT Frequency: Semi-Annually or as required References: Cummins Genset Lead Acid Batteries Manual English – Original

Instructions 10-2009 0908-0101-00 (Issue 2) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards.

Job Task

Description

1. Trickle / Boost Charging (Option):

Where a mains-powered battery charger is provided (and switched ON), the battery will automatically receive a ‘trickle-charge’ to prevent the battery becoming discharged below its optimum charge level. During trickle-charging, not all cells in the battery receive the same charge; over a period of several months this may affect battery performance.

2. Equalizing / Boost Charge:

Conduct battery charge to give batteries a regular charge at their full rate to return all cells to full

04-23-18 Page IV-6.2-12 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task Nos. 10, 11 Emergency Generator Yearly Maintenance Associated Equipment Emergency Generator Frequency: Yearly –After 250 Hours of Operation; After 500 Hours of

Operation References: QSK23G7 Engine with PowerCommand 2100 Controller

Original Instructions 7-2015 961−0106 (Issue 6) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection / Maintenance Materials Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. Yearly or After 250 Hours: Check anti-freeze and DCA concentration as per manual.

2. Yearly or After 250 Hours: Check radiator hoses for wears and cracks. Change Air Cleaner Element

3. Yearly or After 250 Hours: Change Air Cleaner Element; Perform more often in dusty conditions.

4. Yearly or After 500 Hours: Change Crankcase Oil and Filter as per maintenance manual

5. Yearly or After 500 Hours: Change Fuel Filters

6. Yearly or After 500 Hours: Clean Cooling System

7. Yearly or After 500 Hours: Test Rupture Basin Leak Detect Switch; Check leak detect switch in

04-23-18 Page IV-6.2-13 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 12 Fuel Tank Storage Annual Test and Cleaning Associated Equipment Fuel Tank System, FT-1 Frequency: Annually References: Fuel Tank Storage System

QSB5 Engine with PowerCommand 2100 VITAL Fuel Systems Operation / Maintenance Information

Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. Perform “Return Pump Test “including:

a. Transfer fuel back to main tank with return pump

b. When Low Level Switch is reached, verify supply pump activates, then secure supply pump.

c. Continue to transfer fuel back to main tank until next Low Level Switch activates

d. Ensure supply pump #2 activates and alarm sounds

e. Allow supply pumps to operate and refill day tank

2. Check and clean strainers at Day Tank for debris.

3. Test leak detector sensors (2 sump sensors, 1 Main Tank, 1 Day Tank rupture basin sensors).

a. Pull sensors and place in water to verify that sensor alarms activate

4. Tanks should be inspected annually for rust spots. Re-coat as necessary.

04-23-18 Page IV-6.2-14 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 13 ATS Annual Maintenance Associated Equipment ASCO ATS-E Frequency: Annually References: ASCO Power Technologies Operator’s Manual: Automatic

Transfer & Bypass–Isolation Switches Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection / Maintenance Materials Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: ATS should be tested per the O&M Manual (page 2-1) on a yearly basis.

Job Task

Description

1. Clean 7ATB Enclosure:

c. Brush and vacuum away any excessive dust accumulation.

d. Remove any moisture with a clean cloth.

2. Check the transfer switch contacts:

e. Bypass, isolate, and withdraw the transfer switch.

f. Remove the transfer switch interphase barriers and check the condition of the contacts.

g. Replace contacts when pitted or worn excessively.

h. Reinstall the interphase barriers carefully. See page 3–4 on ATS O&M Manual

3. Maintain transfer switch lubrication.

Note: If switch is subjected to severe dust or abnormal operating conditions, renew factory lubrication on all movements and linkages.

Relubricate solenoid operator if TS coil is replaced. Don’t use oil; order lubrication kit 75-100.

04-23-18 Page IV-6.3-1 NPTU Charleston

TSB-2A Emergency Power

6.3.1 Preventive Maintenance Plan

This section provides a preventive maintenance (PM) plan using manufacturer’s recommendations, and best engineering practice. The major components of the emergency power system are included. All inspections and preventive maintenance should be performed by qualified maintenance personnel or a qualified contractor.

TSB-2A MAINTENANCE PLAN

Maintenance Plan Abbreviation Table EMG-1 Emergency Power Cummins Generator Set Model 200DSGAE BATT Emergency Power Genset Lead Acid Batteries

Title

Reference Frequency Notes

1. EMG-1 Emergency Generator Daily Inspection

QSB7-G5 Engine with PowerCommand 1.1 Controller Original Instructions 4-2016 A041B434 (Issue 4)

Daily –After 8

2. EMG-1 Emergency

Weekly Check

QSB7-G5 Engine with PowerCommand 1.1 Controller Original Instructions 4-2016 A041B434 (Issue 4)

Weekly –After 50 Hours

3. BATT Lead Acid

Monthly Maintenance

Cummins Genset Lead Acid Batteries English – Original Instructions 10-2009 0908-0101- 00 (Issue 2)

Monthly – or every 100

4. ATS-E ATS Monthly

ASCO Power Technologies Operator’s Manual: Automatic Transfer & Bypass–Isolation Switches

Monthly

5. EMG-1 Emergency Generator Monthly Operation

QSB7-G5 Engine with PowerCommand 1.1 Controller Original Instructions 4-2016 A041B434 (Issue 4)

Monthly

6. EMG-1 Emergency Generator Monthly Inspection

QSB7-G5 Engine with PowerCommand 1.1 Controller Original Instructions 4-2016 A041B434 (Issue 4)

Monthly –After 100 Hours

7. BATT Lead Acid

Charging Maintenance

Cummins Genset Lead Acid Batteries English – Original Instructions 10-2009 0908-0101- 00 (Issue 2)

Semi-Annually or as required

04-23-18 Page IV-6.3-2 NPTU Charleston

No Equip Maintenance Requirement Title

Reference Frequency Notes

8. EMG-1 Emergency Generator Yearly Maintenance PM 250 Hours

QSB7-G5 Engine with PowerCommand 1.1 Controller Original Instructions 4-2016 A041B434 (Issue 4)

Annually –

9. EMG-1 Emergency

PM 500 Hours

QSB7-G5 Engine with PowerCommand 1.1 Controller Original Instructions 4-2016 A041B434 (Issue 4)

Annually –

10. ATS-E ATS Annual

ASCO Power Technologies Operator’s Manual: Automatic Transfer & Bypass–Isolation Switches

04-23-18 Page IV-6.3-3 NPTU Charleston

6.3.2 Preventive Maintenance Checklists

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2A

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 1 Emergency Generator Daily Inspection Associated Equipment Emergency Generator Frequency: Daily –After 8 Hours of Operation References: QSB7-G5 Engine with PowerCommand 1.1 Controller Original

Instructions 4-2016 A041B434 (Issue 4) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. General Genset Inspection: During operation, be alert for mechanical problems that could create unsafe or hazardous conditions. As per the systems manual, all systems and several areas must be frequently inspected for continued safe operations. See TABLE 5-1 Maintenance Manual.

2. Check Coolant Heater

3. Check Oil Level

04-23-18 Page IV-6.3-4 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2A

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 2 Emergency Generator Weekly Inspection Associated Equipment Emergency Generator Frequency: Weekly –After 50 Hours of Operation References: QSB7-G5 Engine with PowerCommand 1.1 Controller Original

Instructions 4-2016 A041B434 (Issue 4) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection / Test Materials Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. Check / Inspect Charge Air Piping

2. Check Air Cleaner; conduct more frequently as needed or in dusty conditions

3. Check Battery Charging Systems

4. Drain Fuel Filters as per Owner’s Manual; Drain 1 cup or more of fuel to remove water /

04-23-18 Page IV-6.3-5 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2A

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 3 Lead Acid Batteries Monthly Maintenance Associated Equipment Emergency Generator Charging Batteries BATT Frequency: Monthly –After 100 Hours of Operation References: Cummins Genset Lead Acid Batteries Manual English – Original

Instructions 10-2009 0908-0101-00 (Issue 2) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards.

Job Task

Description

1. Battery inspection and cleaning: Check the condition of the starting batteries (see Figure 6-1) every month or 100 hours whichever occurs first.

2. Keep battery, and the battery area, clean and dry. Ensure vent caps are securely screwed down, or pushed home.

3. To avoid contamination of the battery, only clean when the vent plugs are in place. Keep battery terminals and connections free from corrosion by lightly coating them with petroleum jelly.

4. Cleaning Batteries: Prevent build-up of dirt or corrosion by wiping the batteries with a damp cloth. Use a solution consisting of 1/4 lb (0.11kg) of baking soda added to 1 quart (0.96 litres) of water to neutralize any possible acid. Be sure the vent plugs are tight to prevent any cleaning solution from entering the cells. After cleaning, ensure the battery and surrounding areas are dry.

5. After making connections, coat the terminals with a light application of petroleum jelly to retard

04-23-18 Page IV-6.3-6 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2A

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 4 ATS Monthly Maintenance Associated Equipment ASCO ATS-E Frequency: Monthly References: ASCO Power Technologies Operator’s Manual: 7ATB Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection / Maintenance Materials Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: DANGER – Bypass and isolate the Transfer Switch before using the maintenance handle!

See pages O&M Pages 3–1 through 3–4. Remove the maintenance handle after using it; store it inside.

ATS should be tested per the O and M (pages 1-3,1-4) on a monthly basis.

Job Task

Description

1. General Visual Inspection: Inspect exterior conditions, labeling, and surfaces. Note excessive

04-23-18 Page IV-6.3-7 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2A

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 5 Emergency Generator Monthly Operation Associated Equipment Emergency Generator Frequency: Monthly References: QSB7-G5 Engine with PowerCommand 1.1 Controller Original

Instructions 4-2016 A041B434 (Issue 4) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. Perform operational check every 30 days:

04-23-18 Page IV-6.3-8 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2A

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 6 Emergency Generator Monthly Inspection Associated Equipment Emergency Generator Frequency: Monthly –After 100 Hours of Operation References: QSB7-G5 Engine with PowerCommand 1.1 Controller Original

Instructions 4-2016 A041B434 (Issue 4) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards. Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.

Job Task

Description

1. Drain water and sediment from Fuel Tanks. Drain 1 cup or more of fuel to remove water / sediment.

2. Drain Exhaust Condensate Trap

3. Check Starting Batteries

4. Check Drive Belt. Visually check belt for evidence of wear or slippage. Replace if hard or

04-23-18 Page IV-6.3-9 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2A

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 7 Lead Acid Batteries Charging Maintenance Associated Equipment Emergency Generator Charging Batteries BATT Frequency: Semi-Annually or as required References: Cummins Genset Lead Acid Batteries Manual English – Original

Instructions 10-2009 0908-0101-00 (Issue 2) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

NOTES: It is imperative that the system be inspected and tested on a regular basis in accordance with both Cummins Emergency Generator Operations Manual instructions and with local codes and standards.

Job Task

Description

1. Trickle / Boost Charging (Option):

Where a mains-powered battery charger is provided (and switched ON), the battery will automatically receive a ‘trickle-charge’ to prevent the battery becoming discharged below its optimum charge level. During trickle-charging, not all cells in the battery receive the same charge; over a period of several months this may affect battery performance.

2. Equalizing / Boost Charge:

Conduct battery charge to give batteries a regular charge at their full rate to return all cells to full

04-23-18 Page IV-6.3-10 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: TSB-2A

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Tasks No. 8, 9 Emergency Generator Yearly Maintenance Associated Equipment Emergency Generator Frequency: Yearly –After 250 Hours of Operation; After 500 Hours of

Operation References: QSB7-G5 Engine with PowerCommand 1.1 Controller Original

Instructions…