NPTF_Charleston_OMSI_Manual_Part_IV_Section_4_HVAC.pdf

Operation and Maintenance Support Information (OMSI) Manual for

SAEP, TSB-2, TSB-2A

Nuclear Power Training Facilities Joint Base Charleston

P099 – P100 Charleston, South Carolina

Part IV – Preventive Maintenance

Section 4.0 HVAC Volume 4 of 10 April 23, 2018

Prepared for:

Nuclear Power Training Unit

Joint Base Charleston

Prepared by:

Burns & McDonnell

Engineers-Architects-Consultants Kansas City, Missouri

Part IV 4.0 HVAC OMSI NPTU Charleston 04-23-18 VTC-1 Table of Contents

IV PREVENTIVE MAINTENANCE

HVAC ......................................................................................................................................... 4.1-1

4.1 SAEP HVAC .......................................................................................................................... 4.1-1

4.1.1 Preventive Maintenance Plan .......................................................................................... 4.1-1

4.1.2 Preventive Maintenance Checklists ................................................................................ 4.1-6

4.2 TSB-2 HVAC .......................................................................................................................... 4.2-1

4.2.1 Preventive Maintenance Plan .......................................................................................... 4.2-1

4.2.2 Preventive Maintenance Checklists ................................................................................ 4.2-8

4.2.3 TSB-2 VAVs and FPVAVs .......................................................................................... 4.2-62

4.3 TSB-2A HVAC ....................................................................................................................... 4.3-1

4.3.1 Preventive Maintenance Plan .......................................................................................... 4.3-1

4.3.2 Preventive Maintenance Checklists ................................................................................ 4.3-9

4.3.3 TSB-2A VAVs and FPVAVs ....................................................................................... 4.3-68

4.4 TSB HVAC – RESERVE ....................................................................................................... 4.4-1

4.4.1 Preventive Maintenance Plan .......................................................................................... 4.4-1

4.4.2 Preventive Maintenance Checklists ................................................................................ 4.4-1

4.5 Pier HVAC – RESERVE ........................................................................................................ 4.5-1

4.5.1 Preventive Maintenance Plan .......................................................................................... 4.5-1

4.5.2 Preventive Maintenance Checklists ................................................................................ 4.5-1

4.6 Shore Power Boom HVAC – RESERVE ............................................................................... 4.6-1

4.6.1 Preventive Maintenance Plan .......................................................................................... 4.6-1

4.6.2 Preventive Maintenance Checklists ................................................................................ 4.6-1

4.7 Port Security Barrier HVAC - RESERVE .............................................................................. 4.7-1

4.7.1 Preventive Maintenance Plan .......................................................................................... 4.7-1

4.7.2 Preventive Maintenance Checklists ................................................................................ 4.7-1

Part IV 4.0 OMSI, Part IV HVAC 04-23-18 Page IV-4.1-1 NPTU Charleston

HVAC

4.1 SAEP HVAC

4.1.1 Preventive Maintenance Plan

This section provides a preventive maintenance (PM) plan using manufacturer’s recommendations, and best engineering practice. The major components of the HVAC systems are included. All inspections and preventive maintenance should be performed by qualified maintenance personnel or a qualified contractor.

SAEP MAINTENANCE PLAN

Maintenance Plan Abbreviation Table ERU Energy Recovery Unit - Packaged FCU Fan Coil Unit – Variable Refrigerant Flow (VRF) CU Condensing Unit AC Air Conditioning Unit – Split System HP Heat Pump (104, 105, 106) EF Exhaust Fan UH Unit Heater BS Box Selector – Heat/Cool --MISSING DATA MERV Minimum Efficiency Rating Value, Filter rating VFD Variable Frequency Drives

No Equip Maintenance Requirement Title

Reference Frequency Notes

1. ERU-101 Clean / Inspect Internal Filters

Manuf. Recommendation;

Greenheck RVE-35-30P- 30H Document 474612

Monthly, as required

Replace filter sections and clean/wipe down aluminum filter housing, mesh, and associated intake sections to clear out dirt and debris.

2. FCU-

101A, 101B, 102, 103A, 103B, 107

Visual inspection and cleaning of

FCU

Manuf. Recommendation;

Daikin FXTQ_PA VRV Vertical AHU Operation Manual

Monthly Includes blower fan, motor, coils, and heating section.

3. FCU-

101A, 101B, 102, 103A, 103B, 107

Visual inspection and replacement of FCU filters

Manuf. Recommendation;

Daikin FXTQ_PA VRV Vertical AHU Operation Manual

Every 60 Days, or as required

Units equipped with MicroTech III board may have Change Filter indicator lights set to be activated at certain time intervals (60, 90 or 120 days). For units which were not provided with MicroTech board check filters at 60-day intervals.

04-23-18 Page IV-4.1-2 NPTU Charleston

No Equip Maintenance Requirement Title

Reference Frequency Notes

4. AC-104,

105, 106, Visual inspection and replacement of AC filters

Manuf. Recommendation;

EMI Ductless Split System Cassette Evaporator Installation Manual/Operating Instructions Manual 240004235 Rev 1.7

Quarterly, or as required

5. CU-101 Clean / Replace Filter

Manuf. Recommendation;

Daikin VRV IV OM- REYQT Operations Manual #3P362438-4H

Quarterly,

6. CU-101 Visual Inspection and Seasonal Cleaning

Manuf. Recommendation;

Daikin VRV IV OM- REYQT Operations Manual #3P362438-4H

Quarterly / Seasonally, as required

7. EF-101,

Visual inspection and cleaning of

EF

Manuf. Recommendation;

Greenheck SQ & SE1 Model Installation, Operation and Maintenance Manual 471755

Quarterly

8. HP-104,

105, 106

Quarterly Maintenance and Inspection

Manuf. Recommendation;

Maintenance best practices ECR International Inc., EMI Ductless S1CV / S1HV Single-Zone Condensing Units & Heat Pumps with R410A Refrigerant Installation and Maintenance Manual 240008854 Rev D 08/26/2013

Quarterly

9. VFD Visual Inspection and Filter Replacement

VFD Variable Frequency Drives, ACH550 Installation, Operation and Maintenance Manual

(IOM)

Quarterly,

10. AC-104,

105, 106, Visual inspection and cleaning at AC Condensate Tray

Manuf. Recommendation;

EMI Ductless Split System Cassette Evaporator Installation Manual/Operating Instructions Manual 240004235 Rev 1.7

Semi-annually – As required

11. EF-101,

Fan bearing lubrication and maintenance

Manuf. Recommendation;

Greenheck SQ & SE1 Model Installation, Semi-annually

04-23-18 Page IV-4.1-3 NPTU Charleston

No Equip Maintenance Requirement Title

Reference Frequency Notes

Operation and Maintenance Manual 471755

12. ERU-101 Visual inspection and cleaning of Energy Wheel Cassette

Manuf. Recommendation;

Greenheck RVE-35-30P- 30H Document 474612

Semi-

13. ERU-101 Visual inspection and replacement of Energy Wheel Drive Belt

Manuf. Recommendation;

Greenheck RVE-35-30P- 30H Document 474612

Semi-

14. ERU-101 Visual inspection and lubrication of Motor Bearings

Manuf. Recommendation;

Greenheck RVE-35-30P- 30H Document 474612

Semi-

15. ERU-101 Visual inspection, cleaning of Condensate Drain

Manuf. Recommendation;

Greenheck RVE-35-30P- 30H Document 474612

Semi-

16. ERU-101 Visual inspection, Evaporator and Condenser Coils

Manuf. Recommendation;

Greenheck RVE-35-30P- 30H Document 474612

17. ERU-101 Visual inspection, Condensing Fan Blades / Motors

Manuf. Recommendation;

Greenheck RVE-35-30P- 30H Document 474612

18. HP-104,

105, 106

Semi-Annual HP Maintenance and Inspection

Manuf. Recommendation;

Maintenance best practices ECR International Inc., EMI Ductless S1CV / S1HV Single-Zone Condensing Units & Heat Pumps with R410A Refrigerant Installation and Maintenance Manual 240008854 Rev D 08/26/2013

19. VFD Semi-Annual Inspection and Cleaning

VFD Variable Frequency Drives, ACH550 Installation, Operation and Maintenance Manual

(IOM)

20. AC-104,

105, 106, Visual inspection and operational maintenance

Manuf. Recommendation;

EMI Ductless Split System Cassette Evaporator Installation Manual/Operating

Annually

04-23-18 Page IV-4.1-4 NPTU Charleston

No Equip Maintenance Requirement Title

Reference Frequency Notes

Instructions Manual 240004235 Rev 1.7

21. CU-101 Annual visual inspection and cleaning of components

Manuf. Recommendation;

Daikin VRV IV OM- REYQT Operations Manual #3P362438-4H

Annually

22. FCU-

101A, 101B, 102, 103A, 103B, 107

Visual inspection and cleaning of FCU Condensate Drain Pan

Manuf. Recommendation;

Daikin FXTQ_PA VRV Vertical AHU Operation Manual

Annually

23. UH-101 Electrical Inspection

Manuf. Recommendations;

Taskmaster Unit Heater IOM Rev. 03/07

Annually

24. UH-101 Motor Cleaning Manuf. Recommendations;

Taskmaster Unit Heater IOM Rev. 03/07

Annually

25. ERU-101 ERU Annual PM

Manuf. Recommendation;

Greenheck RVE-35-30P- 30H Document 474612

Annually Recommended that Annual Maintenance occur at the start of cooling season.

After completing the checklist, follow the unit start-up checklist provided in the manual to ensure the refrigeration system operates in the intended matter

26. CU-101 Inspection with Repair / Replace on CU Components

Manuf. Recommendation;

Daikin VRV IV OM- REYQT Operations Manual #3P362438-4H

Every 20,000 hours of operation,

27. VFD VFD Enclosure Maintenance

VFD Variable Frequency Drives, ACH550 Installation, Operation and Maintenance Manual

(IOM)

Every 3 years, every 6 years, or every 10 years

28. CU-101 Inspection with Repair / Replace on CU HX and Filter Section

Manuf. Recommendation;

Daikin VRV IV OM- REYQT Operations Manual #3P362438-4H

Every 5 years, as

04-23-18 Page IV-4.1-5 NPTU Charleston

No Equip Maintenance Requirement Title

Reference Frequency Notes

29. UH-101 Motor Oil Check / Replacement

Manuf. Recommendations;

Taskmaster Unit Heater IOM Rev. 03/07

Every 5 years of continuous operation;

Every 10 years of intermittent operation;

30. CU-101 Inspection with on CU Drain Pan and Crank Heater

Manuf. Recommendation;

Daikin VRV IV OM- REYQT Operations Manual #3P362438-4H

Every 8 years; as

31. CU-101 Inspection with on CU Fan Motor and Fuses

Manuf. Recommendation;

Daikin VRV IV OM- REYQT Operations Manual #3P362438-4H

Every 10 - 13 years; as

04-23-18 Page IV-4.1-6 NPTU Charleston

4.1.2 Preventive Maintenance Checklists

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 1 ERU Monthly PM Associated Equipment ERU-101 Frequency: Monthly References: Manuf. Recommendation; Greenheck RVE-35-30P-30H

Document 474612 Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light, Filters Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Replace filter sections and clean/wipe down aluminum filter housing, mesh, and associated intake sections to clear out dirt and debris.

2. Restore operations and place back in-service for normal operation as per manufacturer’s operations manual.

04-23-18 Page IV-4.1-7 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 2 Visual Inspection and Cleaning of FCU Associated Equipment FCU-101A, 101B, 102, 103A, 103B, 107 Frequency: Monthly References: FXTQ_PA VRV Vertical AHU Operation Manual Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Inspect and clean blower fan wheel and housing. The wheel and housing should be cleaned periodically using a brush and vacuum cleaner. Care must be taken to not dislodge the factory balancing weights on the blower blades.

2. Note: For coils / fins, there are anti-corrosion coatings. NEVER use chemicals to clean. Only use mild detergents and water

3. Inspect and clean coil and heater section as per Operations Manual. Note: Brushing should be followed by blowing air through the fins with a vacuum cleaner from the leaving air side then removing all debris with the vacuum.

4. Fan Motor Bearings: Check for excessive heat, vibration or noise. Lubricate bearings in accordance with the motor manufacturer’s recommendations and procedures.

04-23-18 Page IV-4.1-8 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 3 Visual Inspection and Replacement of FCU Filters Associated Equipment FCU-101A, 101B, 102, 103A, 103B, 107 Frequency: Every 60 Days, or as required.

Note: Units equipped with MicroTech III board may have Change Filter indicator lights set to be activated at certain time intervals (60, 90 or 120 days). For units which were not provided with MicroTech board check filters at 60-day intervals.

References: FXTQ_PA VRV Vertical AHU Operation Manual Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light, Filters Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Visually inspect filter section, frame, clips, and filters.

2. At required intervals or as needed, replace filters. Unclip and remove filter from filter frame section.

3. Insert replacement FCU filters and ensure filters are securely clipped and fastened into place.

Ensure panel and filter areas are clear of tools and debris; and secure access panels.

04-23-18 Page IV-4.1-9 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 4 Visual Inspection and Replacement of AC filters Associated Equipment AC-104, 105, 106, 108 Frequency: Quarterly, as required

References: EMI Ductless Split System Cassette Evaporator Installation Manual/Operating Instructions: Manual 240004235 Rev 1.7

Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light, Filters if required Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Ensure the unit is isolated from the electrical supply and ensure that the fan(s) has come to a complete stop.

2. Gain access by unclipping catches along the grille / fascia.

Check the air filter condition and clean if necessary. Gently vacuum clean the filters on a medium power vacuum.

3. Note: EMI recommends keeping at least one full set of cassette air filters as spares.

04-23-18 Page IV-4.1-10 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 5 Clean / Replace CU Filters Associated Equipment CU-101 Frequency: Quarterly, as required

References: Daikin VRV IV OM-REYQT Operations Manual #3P362438-4H Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light, Filters Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Visually inspect filter section. Wash, clean, or replace the filter or element.

2. Reset the filter indicator when the filter or element is cleaned or replaced. Press on CU interface panel the Menu/OK button. The main menu screen will appear.

04-23-18 Page IV-4.1-11 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 6 Visual Inspection and Seasonal Cleaning Associated Equipment CU-101 Frequency: Quarterly, Seasonal as required References: Daikin VRV IV OM-REYQT Operations Manual #3P362438-4H Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

Do not touch the air inlets or aluminum fins of the outside or indoor units. Do not wash the outside or indoor units with water. An electric shock or fire may result. Watch your steps at the time of air filter cleaning etc. Be sure to stop the operation, and turn the breaker off before cleaning.

Consult with the dealer for cleaning the interior of the indoor units. Incorrect cleaning may damage the plastic parts and cause failures, such as water leakage, and an electric shock may result. Be sure to stop the operation, and turn the breaker off before cleaning. This may cause electric shock and injury.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. At the beginning of each season:

2. Inspect the indoor / outdoor unit intake and outlet vents to remove any blockage or flow obstructions. Clean the unit exterior / interior sections.

3. Cycle power to the unit and verify proper reset / restart operation. When the power comes on, the characters in the remote controller display appear. To protect the unit, turn the power on at least 6 hours before operating it. This makes operation smoother.

4. At the end of each season:

5. On a clear day, allow the fan to run and ventilate for approximately 12 hours to thoroughly dry out the interior of the unit. This is performed to prevent buildup of mold and other harmful organisms.

6. Clean the exterior. See the Operation Manual included with the indoor unit for details.

04-23-18 Page IV-4.1-12 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 7 Visual Inspection and Cleaning of EF Associated Equipment EF-101, 102 Frequency: Quarterly

References: Greenheck SQ & SE1 Model Installation, Operation and Maintenance Manual 471755

Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Check fan belt tension for proper operation. To adjust belt tension, simply loosen four fasteners and slide the motor plate away from the fan shaft until proper belt tension is attained.

2. Inspect fan bearings to ensure that locking collars, setscrews, and fasteners attaching the bearings to the bearing plate are secure and tight.

3. Remove dust and dirt from fan sections and all exterior surfaces including motor housing, bearings, fan panel, and propeller blades. Use caution and do not allow water or solvents to enter the motor or bearings. Motors or bearings must not be sprayed with steam or water.

04-23-18 Page IV-4.1-13 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 8 Quarterly Maintenance and Inspection Associated Equipment HP-104, 105, 106 Frequency: Quarterly

References: Manuf. Recommendation; Maintenance best practices ECR International Inc., EMI Ductless S1CV / S1HV Single-Zone Condensing Units & Heat Pumps with R410A Refrigerant Installation and Maintenance Manual 240008854 Rev D 08/26/2013

Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Manufacturer’s recommendations are to have all service performed by a qualified service agency or representative.

2. Regularly inspect for free air passage into and through the HP coil.

3. Clean air coil of debris by “back-flushing” with spray of water or vacuuming.

4. Note: For coils / fins, there are anti-corrosion coatings. NEVER use chemicals to clean. Only use mild detergents and water.

04-23-18 Page IV-4.1-14 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 9 Visual Inspection and Filter Replacement Associated Equipment VFDs ACH 550 Frequency: Quarterly, as required References: VFD Variable Frequency Drives

ACH550 Installation, Operation and Maintenance Manual (IOM) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light, R7/R8 inlet filter Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

Consult with the dealer for cleaning the interior of the indoor units. Incorrect cleaning may damage the plastic parts and cause failures, such as water leakage, and an electric shock may result. Be sure to stop the operation, and turn the breaker off before cleaning. This may cause electric shock and injury.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Inspect the VFD interior for cleanliness and inlet air filter.

2. Replace inlet air filter within VFD enclosure for R7/R8 UL type 12 enclosures.

04-23-18 Page IV-4.1-15 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 10 Visual Inspection and Cleaning at AC Condensate Tray Associated Equipment AC-104, 105, 106, 108 Frequency: Semi-Annually

References: EMI Ductless Split System Cassette Evaporator Installation Manual/Operating Instructions: Manual 240004235 Rev 1.7

Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Ensure the unit is isolated from the electrical supply and ensure that the fan(s) has come to a complete stop.

2. Gain access by unclipping catches along the grille / fascia.

3. Drain the condensate tray by removing the small black rubber drain plug, catching any condensate in a suitable container.

4. Clean condensate tray. See manual if removal / replacement of the fan or tray section is required.

04-23-18 Page IV-4.1-16 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 11 Fan Bearing Lubrication and Maintenance Associated Equipment EF-101, 102 Frequency: Semi-Annually

References: Greenheck SQ & SE1 Model Installation, Operation and Maintenance Manual 471755

Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light. High quality lithium based grease

Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. In a clean environment and temperatures above 32ºF (0ºC) and below 200ºF (93ºC), fan shaft bearings with grease fittings should be lubricated semi-annually using a high-quality lithium based grease

2. Motors equipped with oil holes should be oiled in accordance with the manufacturer’s instructions printed on the motor. Use a high grade SAE 20 machine oil and use caution not to over lubricate.

04-23-18 Page IV-4.1-17 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Tasks No. 12 - 17 ERU Semi-Annual PM Associated Equipment ERU-101 Frequency: Semi-Annually References: Manuf. Recommendation; Greenheck RVE-35-30P-30H

Document 474612 Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Energy Wheel Cassette: Inspect wheel assembly for cleanliness and perform manufacturer’s clean out maintenance. If the wheel layers or wheel segments appear dirty, the wheel should be disassembled and cleaned. See Wheel Disassembly and Cleaning on Page 22 of Greenheck RVE-35-30P-30H Document 474612.

2. Energy Wheel Drive Belt: Inspect drive belt and pulley assembly for wear or damage. Replace as required.

3. ERU Fan Motor Bearings: Check for excessive heat, vibration or noise. Lubricate bearings in accordance with the motor manufacturer’s recommendations and procedures.

4. Condensate Drain: Inspect and clean-out condensate drain and connections. Refill with water.

5. Evaporator and Condenser Coils: Inspect for cleanliness. Remove dirt and debris. Washout and clean as required.

6. Condensing Fan Blades / Motors: Check for cleanliness. Check all fasteners for tightness. Check for fatigue, corrosion and wear. Clean as required.

7. Note: For coils / fins, there are anti-corrosion coatings. NEVER use chemicals to clean. Only use mild detergents and water.

04-23-18 Page IV-4.1-18 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 18 Semi-Annual HP Maintenance and Inspection Associated Equipment HP-104, 105, 106 Frequency: Semi-Annually

References: Manuf. Recommendation; Maintenance best practices ECR International Inc., EMI Ductless S1CV / S1HV Single-Zone Condensing Units & Heat Pumps with R410A Refrigerant Installation and Maintenance Manual 240008854 Rev D 08/26/2013

Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Manufacturer’s recommendations are to have all service performed by a qualified service agency or representative.

2. Visually inspect HP fan motor.

3. Lubricate lightly, adding a few drops of oil through the oiling ports twice yearly to extend the life of the motor. Do not over oil.

04-23-18 Page IV-4.1-19 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 19 Semi-Annual Inspection and Cleaning Associated Equipment VFDs ACH 550 Frequency: Semi-Annually, as required References: VFD Variable Frequency Drives

ACH550 Installation, Operation and Maintenance Manual (IOM) Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light, R7/R8 exhaust filter Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

Consult with the dealer for cleaning the interior of the indoor units. Incorrect cleaning may damage the plastic parts and cause failures, such as water leakage, and an electric shock may result. Be sure to stop the operation and turn the breaker off before cleaning. This may cause electric shock and injury.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Inspect the VFD interior for cleanliness and exhaust air filter.

2. Replace exhaust air filter within VFD enclosure for R7/R8 UL type 12 enclosures.

3. Clean cooling channels inside unit and fan on top.

4. Note: Use compressed air for cleaning. If fan or internal components are significantly dirty, then remove for cleaning. Observe all electrical safety requirements and associated hazards.

04-23-18 Page IV-4.1-20 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 20 Visual Inspection and Operational Maintenance Associated Equipment AC-104, 105, 106, 108 Frequency: Annually

References: EMI Ductless Split System Cassette Evaporator Installation Manual/Operating Instructions: Manual 240004235 Rev 1.7

Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Inspect electrical connections for security.

2. Check condensate pump for operation.

3. Check heating and cooling action / modes to ensure proper operation.

04-23-18 Page IV-4.1-21 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 21 Annual Visual Inspection and Cleaning of Components Associated Equipment CU-101 Frequency: Annually References: Daikin VRV IV OM-REYQT Operations Manual #3P362438-4H Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions:

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Visual Inspection and Cleaning for the following CU Components:

2. • Compressor

• Electric Motor, Fan and Damper

• PC Boards

• Heat Exchanger

• Sensor / Thermistor

• Remote Controller and Switches

• Drain Pan

• Expansion Valve

• Electromagnetic Valve

• Fan and Assembly

04-23-18 Page IV-4.1-22 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 22 Visual Inspection and Cleaning of FCU Condensate Drain Pan Annual PM

Associated Equipment FCU-101A, 101B, 102, 103A, 103B, 107 Frequency: Annually References: FXTQ_PA VRV Vertical AHU Operation Manual Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions:

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Visual Inspection and Cleaning:

2. Inspect and clean FCU drain pan. Ensure all debris is removed from pan and that the drain is clear. Ensure drain is not clogged and flush as required.

3. Manufacturer’s Note:

Danger - Water coils exposed to freezing temperatures should be drained or anti-freeze should be added to the water circuit to avoid freezing.

04-23-18 Page IV-4.1-23 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Tasks No. 23, 24 Unit Heater Annual PM Associated Equipment UH-101 Frequency: Annually References: Taskmaster 5100 Series IOM Revision 0307 Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions:

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Electrical Inspection:

2. Inspect the control panel wiring to make certain that insulation in intact and all connections are tight.

3. Inspect all heater and relay contacts. If the contacts appear badly pitted or burned, replace the contactor / relay.

4. Unit Cleaning:

5. Clean the unit casing, fan, and motor. Dirty motor section will cause the motor to run hot and eventually will be damaged internally.

6. Inspect for exposed metal or worn portions of the motor housing / casing. Any rust spots on the casing should be cleaned and repainted.

04-23-18 Page IV-4.1-24 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Tasks No. 25 ERU Annual PM Associated Equipment ERU-101 Frequency: Annually References: Manuf. Recommendation; Greenheck RVE-35-30P-30H

Document 474612 Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. NOTE: It is recommended that the annual inspection and maintenance occur at the start of the cooling season. After completing the checklist, follow the unit start-up checklist provided in the manual to ensure the refrigeration system operates in the intended matter

2. Lubricant: Apply lubrication where required. Inspect for rotation and operation of wheel and fans.

3. Dampers: Inspect damper and check for unobstructed operation.

4. Blower Wheel and Fasteners: Check wheel for cleanliness. Check all assembly fasteners for tightness. Check for fatigue, corrosion, and or wear.

5. Door Seal: Check door seal to verify seal in intact and pliable.

6. Wiring Connections: Check all wiring connections for tightness.

7. ERU Cabinet: Check entire ERU cabinet, inside and out, for dirt buildup or corrosion. Remove accumulated dirt, remove any surface corrosion and coat the area with appropriate finish.

04-23-18 Page IV-4.1-25 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 26 Inspection with Repair / Replace on CU Components Associated Equipment CU-101 Frequency: Every 20,000 hours of operation, as required References: Daikin VRV IV OM-REYQT Operations Manual #3P362438-4H Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions:

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Maintenance Cycle for Repair / Replace for the following CU Components:

• Compressor

• Electric Motor, Fan and Damper

• PC Boards

2. NOTE: This maintenance cycle indicates recommended lengths of time until the need arises for maintenance work, in order to ensure the product is operational as long as possible.

04-23-18 Page IV-4.1-26 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 27 VFD Enclosure Maintenance Associated Equipment VFDs ACH 550 Frequency: Every 3 years, every 6 years, or every 10 years References: VFD Variable Frequency Drives

ACH550 Installation, Operation and Maintenance Manual (IOM) Special Tools/Parts Needed: Tools, Replacement Parts Safety Instructions & Precautions: Whenever performing maintenance or inspections, always disconnect the power source. Wear applicable PPE as required.

Consult with the dealer for cleaning the interior of the indoor units. Incorrect cleaning may damage the plastic parts and cause failures, such as water leakage, and an electric shock may result. Be sure to stop the operation and turn the breaker off before cleaning. This may cause electric shock and injury.

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Every 3 Years: Replace enclosure fan on Type 12 Enclosures

2. Every 6 Years: Replace Drive Module fan

3. Every 10 Years: Change unit capacitor on VFD frame sizes R5, R6, and R8

4. Every 10 Years: Replace battery in the assistant control panel

04-23-18 Page IV-4.1-27 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 28 Inspection with Repair / Replace on CU Components Associated Equipment CU-101 Frequency: Every 5 years, as required References: Daikin VRV IV OM-REYQT Operations Manual #3P362438-4H Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions:

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Maintenance Cycle for Repair / Replace for the following CU Components:

• Heat Exchanger

• Sensor / Thermistor

• Air Filter

04-23-18 Page IV-4.1-28 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 29 Unit Heater Fan Motor PM Associated Equipment UH-101 Frequency: Every 5 years, every 10 years, or as required References: Taskmaster 5100 Series IOM Revision 0307 Special Tools/Parts Needed: Tools, Cleaning Materials, SAE 10 Electric Motor Oil Safety Instructions & Precautions:

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Note: Unit Heater Motors are factory lubricated. Maintenance on motor oil to be done only as required or every 5 years of continuous operation, or every 10 years of intermittent operation.

2. Remove access plug at the back of the heater unit near the motor intake grill and remove / drain the motor oil.

3. Open the oil cap and fill with SAE 10 electric motor oil.

4. Replace all plugs and access ports.

04-23-18 Page IV-4.1-29 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 30 Inspection with Repair / Replace on CU Drain Pan and Crank Heater

Associated Equipment CU-101 Frequency: Every 8 years, as required References: Daikin VRV IV OM-REYQT Operations Manual #3P362438-4H Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions:

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Maintenance Cycle for Repair / Replace for the following CU Components:

• CU Drain Pan

• Crank Heater

04-23-18 Page IV-4.1-30 NPTU Charleston

NUCLEAR POWER OPERATIONAL TRAINING FACILITY (P099 – P100)

GOOSE CREEK, SC

BUILDING: SAEP

OPERATOR SERVICING REQUIREMENTS / TASK CARD

Maintenance Task No. 31 Inspection with Repair / Replace on CU Fan and Fuses Associated Equipment CU-101 Frequency: Every 10 - 13 years, as required References: Daikin VRV IV OM-REYQT Operations Manual #3P362438-4H Special Tools/Parts Needed: Tools, Cleaning Materials, Inspection Light Safety Instructions & Precautions:

De-energize and lockout/tagout equipment as described in the equipment section of Part II.

Identify hazards as detailed in Part I, Section 3 Safety Hazards.

Job Task

Description

1. Maintenance Cycle for Repair / Replace for the following CU Components:

• CU Fan

• Electric Fuses

04-23-18 Page IV-4.2-1 NPTU Charleston

4.2 TSB-2 HVAC

4.2.1 Preventive Maintenance Plan

This section provides a preventive maintenance (PM) plan using manufacturer’s recommendations, and best engineering practice. The major components of the HVAC systems are included. All inspections and preventive maintenance should be performed by qualified maintenance personnel or a qualified contractor.

TSB-2 MAINTENANCE PLAN

Maintenance Plan Abbreviation Table AHU Air Handling Unit (101 102 201 301) CH Chiller (101 102) CHP Chilled Water Pump (101 102) CRU Computer Room Unit (101 201 202 203 204 205 206 301) CT Cooling Tower (101 102) CU Condensing Unit (101, 205, 301) CWP Condenser Water Pump (101 102 103) EF Exhaust Fan (101 102 103 401 402 403 404 405) ERU Energy Recovery Unit – Packaged (401) ET Chilled Water Expansion Tank (ET-101) – Pending documentation from Contractors FCU Fan Coil Unit (101, 102, 103, 104, 301, 302) ST Chilled Water Storage Tank (ST 101) – Pending documentation from Contractors UH Unit Heater (101 102 103 104)

VAV /

FPVAV

Variable Air Volume Box; Fan Powered Variable Air Volume Box

WT Water Treatment & Chemical Feed Systems VFD Variable Frequency Drives MERV Minimum Efficiency Rating Value, Filter Rating

No Equip Maintenance Requirement Title

Reference Frequency Notes

1. CT-101,

Cooling Tower Weekly Visual Inspection

NC Steel Cooling Tower Installation - Operation – Maintenance Manual Z0628276_B Issued 2/2016

Weekly

2. WT

Chemical Feed

Condenser Water Chemical Feed Inspection

NC Steel Cooling Tower Installation - Operation – Maintenance Manual Z0628276_B Issued 2/2016

Weekly

3. AHU-101,

102, 201, Visual Inspection, Cleaning and Fan Shaft Bearing Maintenance

Daikin Vision Air Handler Installation and Maintenance Manual IM 672-10

Monthly, as required

For best results, specific applications should be monitored regularly and lubrication intervals and

04-23-18 Page IV-4.2-2 NPTU Charleston

No Equip Maintenance Requirement Title

Reference Frequency Notes amounts adjusted accordingly.

4. CH-101,

Chiller Monthly Operational Inspection

Daikin Magnitude Magnetic Bearing Centrifugal Chiller Manual

IOM 1210-2

Monthly Recommended to be performed by Owner / Operator Personnel

5. AHU-101,

102, 201, Visual Inspection and Fan Motor Bearing Maintenance

Daikin Vision Air Handler Installation and Maintenance Manual IM 672-10

Every 2000 hours

6. ERU-401 ERU Fan Drive

Adjustment

Manuf. Recommendation;

Daikin Vision Air Handler Installation and Maintenance Manual IM 672-12

Every 2000 hours

7. FCU- 101,

102, 103, 104, 301, Visual Inspection and Cleaning of

FCU

Manuf. Recommendation;

Daikin McQuay ThinLine Horizontal FCU Type

FC/FH; IM 1152-1

Monthly Includes blower fan, motor, coils, and heating section.

8. CWP-101,

102, 103

CW Vertical In- Line Pump Quarterly Inspection

Manuf. Recommendation;

Taco KV Vertical In-Line Pump Doc. 302-031 07/01/10

Quarterly

9. CHP-101,

Chilled Water Vertical In-Line Pump Quarterly Inspection

Manuf. Recommendation;

Taco KV Vertical In-Line Pump Doc. 302-031 07/01/10

Quarterly

10. CRU-101,

201, 202, 203, 204, 205, 206, CRAC Unit Monthly Maintenance and Inspection

Computer Room Air Conditioning Units Liebert® CW™ User Manual–26-400 kW, Upflow and Downflow, 50/60Hz

Monthly

11. EF-402,

403, 404, Monthly Utility Exhaust Fan Inspection

Manuf. Recommendation;

Greenheck Utility and Centrifugal Fans Installation, Operation, and Maintenance Manual, Manuf. Doc. 479870

Monthly

12. CT-101,

Monthly Service and Operational Inspection

NC Steel Cooling Tower Installation - Operation – Maintenance Manual Z0628276_B Issued 2/2016

Monthly; or as part of Seasonal Startup

04-23-18 Page IV-4.2-3 NPTU Charleston

No Equip Maintenance Requirement Title

Reference Frequency Notes

13. WT

Chemical Feed

Condenser Water Chemical Feed Inspection

NC Steel Cooling Tower Installation - Operation – Maintenance Manual Z0628276_B Issued 2/2016

Monthly

14. WT Digital Controller

Digital Electrode Cleaning

MegaTron XS Controller Installation Maintenance Repair Manual

Monthly; or as required

The first cleaning should take place after about one week of the system being on line.

15. WT

Electronic Metering Pumps

Monthly Inspection / Cleaning

Pulsafeeder Europe;

Electronic Metering Pumps, Series C, C Plus, A Plus, E, E-DC and HV

Installation Operation Maintenance Instruction

Monthly; or

16. WT

Vertical In- Line Pumps

Monthly Inspection

Taco KV Vertical In-Line Pump IOM 302-031 Jul 1, Monthly

17. WT

Internal Piloted Solenoid Valves

Monthly Operational Inspection

ASCO Series 8210 2-Way Internal Piloted Operated Solenoid Valves IOM Form No. V5848R2

Monthly

18. CU-101,

205, 301

Monthly CU Maintenance

Liebert Mini-Mate2 User Manual Section 9.2 Maintenance

Monthly, or

19. FCU- 101,

104, 301, Visual Inspection and Replacement of FCU filters

Manuf. Recommendation;

Daikin McQuay ThinLine Horizontal FCU Type

FC/FH; IM 1152-1

Every 60 Days, or as required

Units equipped with MicroTech III board may have Change Filter indicator lights set to be activated at certain time intervals (60, 90 or 120 days). For units which were not provided with MicroTech board check filters at 60-day intervals.

20. AHU-101,

102, 201, AHU Fan Belt Inspection and Adjustment

Manuf. Recommendation;

Daikin Vision Air Handler Installation and Maintenance Manual IM 672-10

Quarterly;

04-23-18 Page IV-4.2-4 NPTU Charleston

No Equip Maintenance Requirement Title

Reference Frequency Notes

21. CH-101,

Chiller Quarterly Manufacturer’s Inspection

Manuf. Recommendation;

Daikin Magnitude Magnetic Bearing Centrifugal Chiller Manual

IOM 1210-2

Quarterly Recommended to be performed by manufacturer’s representative or qualified service personnel

22. CT-101,

Quarterly Service and Lubrication

NC Steel Cooling Tower Installation - Operation – Maintenance Manual Z0628276_B Issued 2/2016

Quarterly;

or as required; or as part of

23. EF- 101,

104, 105, In-Line Exhaust Fan Inspection

Manuf. Recommendation;

Greenheck In-line Centrifugal Fans Installation, Operation, and Maintenance Manual Manuf. Doc. 472058

Quarterly

24. EF-401 Visual inspection and cleaning of Downblast Roof

EF

Manuf. Recommendation;

Greenheck Downblast Centrifugal Roof Exhaust Fan Installation, Operation, and Maintenance Manual, Manuf. Doc. 471558

Quarterly

25. ERU-401 ERU Quarterly Filter and Fan Drive Inspection and Adjustment

Manuf. Recommendation;

Daikin Vision Air Handler Installation and Maintenance Manual IM 672-12

Quarterly

26. VAV (61

total) /

FPVAV

(74 total)

Quarterly Filter Replacement, Inspection, and Cleaning

Manuf. Recommendations;

Price Single Duct VAVs and Fan Powered Terminal Units Installation and Maintenance Manual Rev #1

Quarterly Reference tables listing VAV and FPVAV unit numbers in Section 4.2.3.

27. VFD Visual Inspection and Filter Replacement

VFD Variable Frequency Drives, ACH550 Installation, Operation and Maintenance Manual

(IOM)

Quarterly,

28. AHU-101,

102, 201, Filter Replacement

Manuf. Recommendation;

Daikin Vision Air Handler Installation and Maintenance Manual IM 672-10

Semi-annually; as

04-23-18 Page IV-4.2-5 NPTU Charleston

No Equip Maintenance Requirement Title

Reference Frequency Notes

29. AHU-101,

102, 201, Inspection and leaning for Condensate Drain

Manuf. Recommendation;

Daikin Vision Air Handler Installation and Maintenance Manual IM 672-10

30. AHU-101,

Visual Inspection and Operational Maintenance

Manuf. Recommendation;

Daikin Vision Air Handler Installation and Maintenance Manual IM 672-10

31. CH-101,

Chiller Seasonal Manufacturer’s Inspection

Manuf. Recommendation;

Daikin Magnitude Magnetic Bearing Centrifugal Chiller Manual

IOM 1210-2

Seasonal;

Semi-annually

Recommended to be performed by manufacturer’s representative or qualified service personnel

32. CT-101,

Semi-Annual Service and Maintenance

NC Steel Cooling Tower Installation - Operation – Maintenance Manual Z0628276_B Issued 2/2016

Semi- Annually;

or as required; or as part of

33. CU-101,

205, 301

Semi-Annual CU

PM

Liebert Mini-Mate2 User Manual Section 9.2 Maintenance

34. WT

Electronic Metering Pumps

Semi-Annual Cartridge Replacement

Pulsafeeder Europe;

Electronic Metering Pumps, Series C, C Plus, A Plus, E, E-DC and HV Installation Operation Maintenance Instruction

Semi- Annually;

or as required

For optimum performance, cartridge valves should be changed every 6-12 months.

Depending on the application, more frequent changes may be required.

35. WT

Internal Piloted Solenoid Valves

Semi-Annual Cleaning and Maintenance

ASCO Series 8210 2-Way Internal Piloted Operated Solenoid Valves IOM Form No. V5848R2

Semi- Annually;

36. WT

Vertical In- Line Pumps

Semi-Annual Inspection and Lubrication

Taco KV Vertical In-Line Pump IOM 302-031 July 1, 2010

Semi- Annually;

37. WT Pulse Meter

Annual Cleaning and Maintenance

SeaMetrics MJ Series Pulse Meter Installation Operation Maintenance Manual

Semi- Annually;

or as required

SeaMetrics recommends all service to be performed by an authorized distributor or the factory to maintain the integrity of the protective tamper-proof wire-and-seal.

04-23-18 Page IV-4.2-6 NPTU Charleston

No Equip Maintenance Requirement Title

Reference Frequency Notes

38.