Att 1 LC Pump Curve.pdf

LAYNE CHRISTENSEN COMPANY

LAYNE & BOWLER TURBINE PUMPS

SUBMITTAL DATA

FOR

BUCKLEY AIR FORCE BASE

SHORT SET COOLING PUMP

3 STG 12TLC LAYNE PUMP ASSEMBLY

75HP GENERAL ELECTRIC TEFC MOTOR

SUPPLIED BY:

LAYNE CHRISTENSEN DENVER

17800 E 22ND AVE

AURORA, CO 80011

(303)-755-1281

INDEX

PUMP SUBMITTAL

- 12TLC PUMP DATA SHEET

- 12TLC PERFORMANCE CURVE

- SETTINGS PLAN

- PUMP MATERIAL LIST

- SEAL MATERIAL LIST

- DISCHARGE HEAD SECTIONAL

- MECHANICAL SEAL SECTIONAL

- COLUMN SECTIONAL

- BOWL SECTIONAL

- DISCHARGE HEAD DATA

- JOHN CRANE 5610 DATA

- COLUMN DATA

- BOWL DATA

- STRAINER DIMENSIONS & DATA

- EPOXY COATING SPECIFICATION

- TNEMEC N-140 DATA

GENERAL ELECTRIC VHS MOTOR SUBMITTAL

- 75HP TEFC PRODUCT INFO PACK

- SPECIFICATIONS

- NAME PLATE DATA

- PERFORMANCE CHARACTERISTICS

- OUTLINE DRAWING

- COUPLING DIMENSIONS

- CONNECTION DIAGRAM

Pump Data Sheet - Layne/Verti-Line

Company: Layne Denver Name: Mike Date: 1/22/2015

Buckley AFB Cooling pump #1

Pump:

Size: 12TLC (3 stage) Type: Vertical Turbine Speed: 1760 rpm Synch speed: 1800 rpm Dia: 9.75 in Curve: Impeller:

Specific Speeds: Ns: ---

Nss: --- Dimensions: Suction: 10 in

Discharge: --- Vertical Turbine: Bowl size: 11.8 in

Max lateral: --- Thrust K factor: 8.5 lb/ft

Pump Limits:

Temperature: 150 °F Power: --- Pressure: 410 psi g Eye area: 28.3 in² Sphere size: 1.12 in

Search Criteria:

Flow: 1400 US gpm Head: 150 ft

Fluid:

Water Temperature: 68 °F Density: 62.32 lb/ft³ Vapor pressure: 0.3391 psi a Viscosity: 0.9946 cP Atm pressure: 14.7 psi a NPSHa: ---

Motor:

Size: 75 hp Speed: 1800 Frame: 365T

Standard: NEMA Enclosure: TEFC

Sizing criteria: Max Power on Design Curve

PUMP-FLO 10.6.2.0 Selected from catalog: Layne-Vertiline.60 Vers: 1

---- Data Point ---- Flow: 1400 US gpm Head: 150 ft Eff: 82.9% Power: 64 hp NPSHr: 15.5 ft

---- Design Curve ---- Shutoff head: 261 ft Shutoff dP: 113 psi Min flow: --- BEP: 83% @ 1380 US gpm NOL power:

64.1 hp @ 1380 US gpm

-- Max Curve -- Max power:

70.6 hp @ 1446 US gpm

8 or 10 inch discharge US gpm

Po w er -h p

2000180016001400120010008006004000 200

N

PS

H r-ft

2000180016001400120010008006004000

H ea d -f t

2000180016001400120050 1000

9.75 in 10 in

8.82 in

77 77

Performance Evaluation:

Flow Speed Head Efficiency Power NPSHr US gpm rpm ft % hp ft 1680 1760 113 77.7 61.5 19.6 1400 1760 150 82.9 64 15.5 1120 1760 177 80.1 62.6 12.8 840 1760 199 72.2 58.3 10.8 560 1760 219 55.6 55.8 10.5

US gpm

Po w er -h p

2000180016001400120010008006000 400

N

PS

H r-ft

2000180016001400120010008006000 400

H ea d -f t

20001800160040 1400

9.75 in

10 in

8.82 in

8 or 10 inch discharge

Company: Layne Denver Layne/Verti-Line Size: 12TLC 3 stage Name: Mike Catalog: Layne-Vertiline.60, Vers 1 Speed: 1760 rpm 1/22/2015 Vertical Turbine - 1800 Dia: 9.75 in

Design Point: 1400 US gpm, 150 ft

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Above Ground Coating

• Coating Manufacturer Tnemec

• Surface Preparation SSPC-SP6, Commercial Blast Cleaning

• Prime Coat Polvamidoamine Epoxy Series N140 Pota-Pox Plus Number of Coats One Coat Dry Film Thickness 3-4 mils Color White

Surfaces to be coated Exterior of Discharge Head

Exposed portions of the Packing Box

Top, Un-machined Portion of Foundation Plate

• Finish coat Polvamidoamine Epoxy Series N140 Pota-Pox Plus

Number of Coats One Coat

Dry Film Thickness 3-4 Mils (Or per specification)

Color White Family

Surfaces to be coated Exterior of Discharge Head Exposed Portions of the Packing Box Top, Un-machined Portion of Foundation Plate

BELOW GROUND COATING SPECIFICATIONS

• Coating Manufacturer Tnemec

• Surface Preparation SSPC-SP10, Near White Blast Cleaning

• Prime Coat Polvamidoamine Epoxy Series N140 Pota-Pox Plus

Number of Coats One Coat

Dry Film Thickness 3-4 Mils (or per specification)

Color White

Surfaces to be Coated Exterior of Bowl Assembly Interior & Exterior of Column Interior of Discharge Head including Packing Box Exposed Surfaces

• Finish Coat Polvamidoamine Epoxy Series N140 Pota-Pox Plus

Number of Coats One Coat

Dry Film Thickness 3-4 Mils (or Specification)

Color White

Surfaces to be Coated Exterior of Bowl Assembly Interior & Exterior of Column Interior of Discharge Head including Packing Box Exposed Surfaces

Layne & Bowler Pump Paint Specifications

I

SLOT

WIDTH

M

N

GLAND BOLTS

SPACERS

SET SCREWSO-RING

CAP SCREWS

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May 2, 2014

Data shown is for the current revision model #. Ensure your nameplate model # matches.�

Model Number: 5KS365SAE6035 Catalog Number: V912 Instruction Manual: GEK-95351

Connection Diagram: GEM2034E-FIG20

Outline Drawing: 225B5171BW

Accessory Connection Diagrams Bearing Thermocouple: None Heater: None RTD: None Thermistor: None Thermostat: None Winding Thermocouple: None Bearing RTD: None

Table of Contents Specification 01 Performance Characteristics 02 Outline Drawing 03 Connection Drawing(s) 04

Model Number:5KS365SAE6035 May 2, 2014

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MODEL NUMBER: 5KS365SAE6035 Estimated Weight: 1050 Lbs Outline Drawing: 225B5171BW Time Rating: CONT Connection Diagram: GEM2034E-FIG20 Enclosure: TEFC Instruction Book: GEK-95351 Encl Construction: SD Design Code: 36ED1041AA Ambient Max(°C): 40 Type: KS Alt Ambient Max(°C): -- Frame: L365TP16 Insulation Class: F Phases: 3 NEMA Design: B Poles: 4 Nominal Efficiency: 95.4 % Output Power: 75HP 55.5KW Guaranteed Efficiency: 94.5 % RPM: 1780 3/4 Load Efficiency: -- Voltage: 460 KVA Code: G Hertz: 60 Max KVAR: 28.2 Amps - FL: 92.0 Power Factor: 80.0 Service Factor: 1.15 Bearing - DE: 6212ZZC3 Alt Service Factor: -- Bearing - ODE: 235A2525AC01

Enclosure is Totally Enclosed Fan-Cooled

Stamped Nameplate Notes:

VIBRATION LIMIT = 0.075 IPS

HTR LDS H 115V 100W

UPPER OIL: 3.5 QTS ISO 32

LOWER GREASE: POLYREX EM

ROT CCW FACING ODE LEAD/PH SEQ 1-2-3/1-2-3

MOTOR WEIGHT 1050 LB

INVERTER DUTY PER NEMA MG1 PART 31

ALTERNATE RATING FOR PWM CONTROL

1.0 SF. VAR TORQUE RANGE 20-60 HZ

50HZ DATA:60 HP 190/380 V WITH

FLA-178.2/89.1 A

Additional Information:

4 POLE,VERT HOLLOW SHAFT HIGH THRUST (1D)

COUPLING NOT INCLUDED IN BOM, WILL BE

ORDERED SEPERATELY

115V HEATER LEADS TO MAIN CONDUIT BOX

RCF=2820 CPM CG=16.0 IN STAT DEF=0.0044 IN

BEARING LIFE 8760 HOURS AT 5288 LB THRUST

PREMIUM EFFICIENT MOTOR

346 Cu. In. CBOX

FRAME GROUND BOLT

Model Number:5KS365SAE6035 May 2, 2014

Performance Characteristics 1st Winding 1st Connection Design: 36ED1041AA Marks:

LOAD % 125.0 115.0 100.0 75.0 50.0 25.0 0.0

% EFF 94.79 94.98 95.4 95.29 94.75 91.9 0.00

% PF 82.23 81.62 80.12 75.21 64.65 42.42 3.42

AMPS 112.57 104.13 91.85 73.45 57.3 45.02 39.35

TORQ(FL)#FT 220.96 TORQ(LR)%FL 177.49 TORQ(BD)%FL 260.76

AMPS(LR) 530.87 PF AT START 0.34

This motor is capable of two cold or one hot start with a maximum connected load inertia of 1164 Lb-Ft Sq (49 Kg-meter Sq)at 100% voltage, where the load torque varies with the square of the speed. Acceleration time with maximum inertia and the above load type is 25 seconds. Safe stall time at 100% voltage is 55 seconds cold, 30 seconds hot. Rotor inertia is 12.06 Lb-Ft Sq (0.51 Kg-meter Sq).

Open Circuit A-C: 0.581 Short Circuit D-C: 0.033 Short Circuit A-C: 0.038 X/R Ratio: 12.549

Stator Slots: 60 Rotor Slots: 50

Model Number: 5KS365SAE6035 May 2, 2014 M arks:

Model Number: 5KS365SAE6035 May 2, 2014

Marks:

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Pump Data Sheet - Layne/Verti-Line

Company: Layne Denver Name: Buckley AFB Date: 7/16/2014

Pump:

Size: 12TLC (3 stage) Type: Vertical Turbine Speed: 1760 rpm Synch speed: 1800 rpm Dia: 9.875 in Curve: Impeller:

Specific Speeds: Ns: ---

Nss: --- Dimensions: Suction: 10 in

Discharge: --- Vertical Turbine: Bowl size: 11.8 in

Max lateral: --- Thrust K factor: 8.5 lb/ft

Pump Limits:

Temperature: 150 °F Power: --- Pressure: 410 psi g Eye area: 28.3 in² Sphere size: 1.12 in

Search Criteria:

Flow: 1400 US gpm Head: 150 ft

Fluid:

Water Temperature: 68 °F Density: 62.32 lb/ft³ Vapor pressure: 0.3391 psi a Viscosity: 0.9946 cP Atm pressure: 14.7 psi a NPSHa: ---

Motor:

Size: 75 hp Speed: 1800 Frame: 365T

Standard: NEMA Enclosure: TEFC

Sizing criteria: Max Power on Design Curve

PUMP-FLO 10.6.2.0 Selected from catalog: Layne-VertiLine.60 Vers: 1

---- Data Point ---- Flow: 1400 US gpm Head: 158 ft Eff: 82.9% Power: 67.3 hp NPSHr: 15.5 ft

---- Design Curve ---- Shutoff head: 269 ft Shutoff dP: 116 psi Min flow: --- BEP: 83% @ 1413 US gpm NOL power:

67.3 hp @ 1413 US gpm

-- Max Curve -- Max power:

70.6 hp @ 1446 US gpm

8 or 10 inch discharge US gpm

Po w er hp

2000180016001400120010008006004000 200

N

PS

H r -ft

2000180016001400120010008006004000

H ea d

- f t

2000180016001400120050 1000

9.875 in 10 in

8.82 in

Performance Evaluation:

Flow Speed Head Efficiency Power NPSHr US gpm rpm ft % hp ft 1680 1760 121 79.1 64.9 19.7 1400 1760 158 82.9 67.3 15.5 1120 1760 184 79.7 65.4 12.8 840 1760 206 71.7 60.7 10.8 560 1760 226 54.7 58.6 10.5