Exhibit A - Generator Maintenance Scope.xlsx
XLSX spreadsheet 27 KB Posted
- Attached to
- Generator Service
- Solicitation number
- 15018-0-2026-BP
- Issued by
- Dane County, Mattoon Village, Wisconsin
About this file
This is a generator maintenance scope of work document for multiple City of Madison agencies and departments. The document outlines comprehensive preventive maintenance requirements for 22 generators across various city facilities including sewer utility lift stations, parking garages, police and fire stations, engineering operations, streets department, and fleet services. The generators range from 20 kW to 650 kW in capacity, with fuel types including natural gas and diesel. Maintenance is organized into three service categories: Basic PM (preventive maintenance) performed twice yearly, Oil Analysis performed once yearly, and Load Testing/Major PM performed once yearly, with the Major PM service replacing one scheduled Basic PM in those years. The anticipated service schedule spans from 2026 through 2031, with generators stratified into three groups (A, B, C) based on major PM timing. Note that Bartillon and Truax generators are excluded from 2026 service and will receive only basic PM once that year.
The maintenance scope includes detailed inspection, lubrication, fuel system checks, cooling system maintenance, battery and electrical testing, exhaust system inspection, mechanical checks, and automatic transfer switch (ATS) testing. Major PM services include oil and filter changes, fuel filter replacement, coolant system flushing, load transfer testing with utility power failure simulation, and two-hour load bank testing at 25% increments up to 100% nameplate capacity. Four capacity tiers are identified: Tier 1 (Small, 0-100 kW) with 16 total generators, Tier 2 (Mid, 101-250 kW) with 3 generators, Tier 3 (Large, 251-500 kW) with 2 generators, and Tier 4 (Heavy, 501+ kW) with 1 generator. The scope specifies that load transfer testing requires coordination and advance scheduling with City Engineering, and all maintenance activities must be documented with recorded data including engine hours, pressures, temperatures, voltages, and frequencies.
View the file
Other files
| File | Type | Posted |
|---|---|---|
| 15018-0-2026-BP Generator Service.pdf | ||
| 15018 Form D2 - Pricing.xlsx | XLSX spreadsheet |
On GovTribe
Work with this file
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
Requirements
| Basic PM to Include: | ||
| Category | Inspection Item | Notes |
| Lubrication | Check engine oil level and top off as required. | |
| Lubrication | Inspect engine for oil leaks at seals, gaskets, and drain plugs. | |
| Fuel System | Check fuel supply level and condition; verify tank integrity and vent condition. | Diesel Only |
| Fuel System | Inspect fuel lines, pumps, and connections for leaks or sweating. | Diesel Only |
| Fuel System | Drain water and sediment from fuel water separators/primary filters. | Diesel Only |
| Fuel System | Verify gas supply pressure at inlet and confirm pressure is within manufacturer's specified range. | Natural Gas Only |
| Fuel System | Inspect gas lines, fittings, and flexible connectors for leaks | Natural Gas Only |
| Fuel System | Inspect gas regulator and shutoff valve for proper operation and signs of damage or corrosion. | Natural Gas Only |
| Cooling System | Check coolant level and radiator cap integrity. | |
| Cooling System | Check and record freeze protection (glycol concentration); adjust as required. | |
| Cooling System | Inspect fan drive belts for condition and proper tension; adjust as required. | |
| Cooling System | Inspect coolant hoses, pipes, and radiator core for leaks or damage. | |
| Cooling System | Inspect water pump for shaft play, mounting security, and weep hole leakage. | |
| Cooling System | Check operation of jacket water heater and control thermostats. | |
| Cooling System | Verify thermostat operation and coolant flow during engine exercise. | |
| Cooling System | Inspect radiator for debris/obstruction and check fan shroud for integrity. | |
| Batteries | Clean and protect battery terminals; inspect cables for security. | |
| Batteries | Check and record starting battery float voltage and specific gravity. | |
| Batteries | Check electrolyte levels and add distilled water as required. | |
| Batteries | Perform a battery load test and record voltage drop on start. | |
| Electrical | Check battery charger for proper operation and record voltages. | |
| Electrical | Inspect starter motor, cables, and solenoid for condition and security. | |
| Electrical | Visually inspect exciter assembly, stator, and field windings for cleanliness. | |
| Exhaust | Inspect manifold, exhaust pipes, flexes, and turbochargers for leaks or soot. | |
| Mechanical | Inspect louvers, vents, and louver actuators for obstruction and proper operation. | |
| Mechanical | Inspect enclosure seals, weatherstripping, and housing for integrity and weather-tightness. | |
| Mechanical | Inspect fan guard and air inlet screens for cleanliness and security. | |
| Mechanical | Check governor linkage and fuel rack/air-fuel mixer for proper operation. | |
| Controls | Verify operation of auto-start sequence. | |
| Controls | Verify operation and accuracy of AC and engine instruments/meters. | |
| Operation | Perform a 15-minute no-load exercise run. | |
| Operation | Monitor and record system frequency and voltage; adjust if necessary. | |
| ATS | Visually inspect ATS components, connections, and cabinets. | |
| ATS | Check indicator lamps and verify all insulating parts are free of cracks. | |
| ATS | Inspect all main current arcing contacts for pitting or heat discoloration. | |
| ATS | Calibrate and adjust all time delay devices and power sensing controls. | |
| Major PM Includes: | ||
| Category | Service Item | Notes |
| Foundation | Include all items from the Basic PM Scope. | |
| Lubrication | Drain engine oil and refill with fresh, manufacturer-approved oil. | |
| Lubrication | Replace all engine oil filters and document date of replacement. | |
| Fuel System | Replace primary and secondary fuel filters (if applicable). | Diesel Only |
| Fuel System | Clean fuel sediment bowls and inspect fuel tank vents for obstructions. | Diesel Only |
| Fuel System | Remove and inspect spark plugs, clean and regap | Natural Gas Only |
| Air System | Replace engine air filter(s) and inspect induction piping for integrity. | |
| Air System | Clean and service crankcase breathers as required. | |
| Cooling System | Flush cooling system and replace with fresh coolant. | |
| Cooling System | Replace coolant filter(s) and service radiator fins as necessary. | |
| Cooling System | Perform coolant litmus test and document results. | |
| Electrical | Inspect and tighten all high-voltage power cable terminations. | |
| ATS | Perform a simulated utility power failure to initiate a connected load transfer test; observe and record all pertinent voltage, current, and time data on both generator and ATS. | Coordinate notifications and schedule with City Engineering before load transfer. |
| Oil Analysis Includes: | ||
| Category | Service Item | Notes |
| Engine Oil | Test for wear metals, total base number, and viscosity. | |
| Engine Oil | Test for fuel dilution | Diesel Only |
| Load Test Includes: | ||
| Category | Service Item | |
| Load Bank | Connect resistive load bank and perform a 2-Hour Load Test. | |
| Load Bank | Apply load in 25% increments; run for 15 minutes at each step. | |
| Load Bank | Run unit at 100% nameplate capacity for a minimum of 1 hour. | |
| Load Bank | Record and report engine hours, oil pressure, coolant temp, voltage, and frequency at 15-minute intervals. |
Anticipated Schedule
| Basic PM | Oil Analysis | Load Testing & Major PM | Notes: | |
| Frequency: | 2x Yearly | 1x Yearly | 1x Yearly | |
| 2026 | B, C (once) | A, B, C | A | Exclude Bartillon and Truax Generator from 2026 Service. Do basic PM once in 2026. |
| 2027 | A, B, C | A, B, C | B | |
| 2028 | A, B, C | A, B, C | C | |
| 2029 | A, B, C | A, B, C | A | |
| 2030 | A, B, C | A, B, C | B |
Note: On Load Testing/Major PM years, that service will replace one scheduled Basic PM service.
Generator Details
| "Group" | Major PM When? | Agency | Property | Address | In Service | Fuel_Type | Voltage_and_Phase | Watts | Indoor/Outdoor | |||
| A | 2026, 2029 | Sewer Utility | Lift Station - Carroll | 622 N Carroll St., Madison, WI 53703 | 2019 | Natural Gas | Kohler | KG45 | 33MFGMGC0004 | 208 V 3 ph | 45 kW | Outdoor |
| A | 2026, 2029 | Sewer Utility | Lift Station - Fremont | 2405 Fremont Ave., Madison, WI 53704 | 2019 | Natural Gas | Cummins | 125GGHJ | K170270882 | 208 V 3 ph | 40 kW | Outdoor |
| A | 2026, 2029 | Sewer Utility | Lift Station - James | 3135 James St., Madison, WI 53714 | 2019 | Natural Gas | Cummins | C45 N6 | H190623179 | 208 V 3 ph | 45 kW | Outdoor |
| A | 2026, 2029 | Sewer Utility | Lift Station - Cherokee #1 | 5121 Comanche Way, Madison, WI 53704 | 2019 | Natural Gas | Kohler | KG40 | 33MDGMGJ0051 | 208 V 3 ph | 40 kW | Outdoor |
| A | 2026, 2029 | Sewer Utility | Lift Station - Woodley | 2712 Waunona Way, Madison, WI 53704 | 2019 | Natural Gas | Generac | QT02524GNSNA | 3001575231 | 208 V 3 ph | 45 kW | Outdoor |
| A | 2026, 2029 | Engineering | Engineering Ops - Garage | 1600 Emil St.,Madison WI53713 | 2017 | Natural Gas | Olympian | G300LG6 | GXJ04496 | 480 V 3 Phase | 300 kW | Outdoor |
| A | 2026, 2029 | Streets | Streets West | 1501 W Badger Rd, Madison, WI 53713 | 1981 | Diesel | Onan | 155.00FE-15R/23785L | G810583202 | 208 V 3 ph | 155 kW | Outdoor |
| B | 2027, 2030 | MWU | IT Network Operations Center | 119 E Olin Ave., Madison, WI 53713 | 2003 | Diesel | Cummins | DGDB-5689823 | H040682650 | 208 V 3 ph | 100 kW | Outdoor |
| B | 2027, 2030 | Sewer Utility | Lift Station - Debs Rd | 407 Debs Rd., Madison, WI 53704 | 2020 | Natural Gas | Kohler | 20RESCL | 339VGVFP0237 | 240 V 1 ph | 20 kW | Outdoor |
| B | 2027, 2030 | Sewer Utility | Lift Station - Arbor Hills | 2714 W. Beltline Highway | 2021 | Natural Gas | Generac | SG00080GG169.0N18HPSYA | 3008283178 | 208 V 3 ph | 80 kW | Outdoor |
| B | 2027, 2030 | Sewer Utility | Lift Station - Harper | 3402 Harper Rd. Madison, WI 53704 | 2023 | Natural Gas | Generac | SG0050GG264.5S18TPYYA | 3011952391 | 208 V 3 ph | 50 kW | Outdoor |
| B | 2027, 2030 | Parking | Garage - South Livingston | 111 S Livingston St. Madison, WI 53703 | 2018 | Natural Gas | Cummins | C60 N6 | E180360406 | 208 V 3 ph | 60 kW | Indoor |
| B | 2027, 2030 | Parking | Garage - State St Capitol | 214 N Carrol St., Madison, WI 53703 | 2019 | Natural Gas | Cummins | C60 N6H | G170217933 | 208 V 3 ph | 60 kW | Indoor |
| B | 2027, 2030 | Parking | Garage - State St Campus/Frances | 430 N Frances St, Madison, WI 53703 | 2019 | Natural Gas | Cummins | C30 N6H | K180446598 | 208 V 3 ph | 30 kW | Indoor |
| C | 2028, 2031 | Sewer Utility | Lift Station - Thurber | 3325 Thurber Ave., Madison, WI 53714 | 2024 | Natural Gas | Cummins | C20N6 | A230197917 | 208 V 3 ph | 20 kW | Outdoor |
| C | 2028, 2031 | Sewer Utility | Lift Station - Veith | 4100 Veith Ave., Madison, WI 53704 | 2024 | Natural Gas | Generac | SC0080GGZ269.0N18HPSYA | 3013404212 | 208 V 3 ph | 80 kW | Outdoor |
| C | 2028, 2031 | CDD | Bartillon Men's Shelter | 1902 Bartillon Dr., Madison, WI 53704 | 2026 | Natural Gas | Gillette | SP-6500-3-4N2 | TBD | 480 V 3 ph | 650kW | Outdoor |
| C | 2028, 2031 | Fleet | Fleet Services - Nakoosa | 4151 Nakoosa Trail, Madison, WI 53714 | 2024 | Diesel | Cummins | C150D2RE | G220119573 | 480 V 3 ph | 150 kW | Outdoor |
| C | 2028, 2031 | Police | Police - Midtown District | 4020 Mineral Point Rd, Madison,WI 53705 | 2018 | Natural Gas | MTU Onsite | 12V0183GS400 | NA | 480 V 3 ph | 400 kW | Outdoor |
| C | 2028, 2031 | Police | Police - East District | 809 Thompson Dr., Madison, WI 53714 | 2023 | Natural Gas | Generac | SG0150GG269.0S18HPLYE | 3012053034 | 208 V 3 ph | 150 kW | Outdoor |
| C | 2028, 2031 | Sewer Utility | Lift Station - Truax | 2701 Anderson St, Madison, WI 53704 | 2026 | Natural Gas | Generac | SG060 | 208 V 3 ph | 60 kW | Outdoor | |
| C | 2028, 2031 | Streets | Streets East | 4602 Sycamore Ave,Madison,WI 53704 | 2024 | Natural Gas | Generac | SG100 | 3013455813 | 208 V 3 ph | 100 kW | Indoor |
| HOLD FOR NOW | Fire | Fire Station 01 | 316 W Dayton St., Madison, WI 53703 | 2015 | Diesel | Cummins | DFEK-1514856 | G150849507 | 208 V 3 ph | 500 kW | Indoor - Basement | |
| Capacity Tier | kW Range | A | B | C | ||||||||
| Tier 1 (Small) | 0 – 100 kW | 5 | 7 | 4 | 16 | |||||||
| Tier 2 (Mid) | 101 – 250 kW | 1 | 0 | 2 | 3 | |||||||
| Tier 3 (Large) | 251 – 500 kW | 1 | 0 | 1 | 2 | |||||||
| Tier 4 (Heavy) | 501+ kW | 0 | 0 | 1 | 1 |
File details come from the government source that posted it. Updated .