ex IRPOD 1.pdf

12/30/2021

ITEM NAMENATIONAL STOCK NUMBER

DRAWING PREPARER/MANUFACTURER

REVISION

MANUFACTURER'S PART NO./DRAWING NO. RSP

ACTIVITY A

1H 5307-01-675-6193 X3 STUD, BONNET CLAMP 20201103153415

MILITARY SPECIFICATION 0.87509UNC2A5.000T4GB7STAC A

INDIVIDUAL REPAIR PART ORDERING DATA PAGE 1RPTR01A

1A208CO1EA/0023A

TECHNICAL CONTACT

1.0 SCOPE

THE PART NUMBER IN THE HEADER IS FOR IDENTIFICATION PURPOSES ONLY AND REPRESENTS

THE FOLLOWING: 7/8-9UNC-2A X 5 INCHES LONG, TYPE IV, GRADE B7, CONTINUOUS THREADED

STUD, PER MIL-DTL-1222.

1.1 THIS IRPOD PROVIDES THE REQUIREMENTS FOR A UNIT REPAIR PART.

2.0 LIST OF APPLICABLE DOCUMENTS

IF A MANUFACTURER QUOTES TO A LATER REVISION OF THE DRAWING (OR CATALOG ITEM) THAN

SPECIFIED BELOW, SUBMITTAL OF QUOTE SHALL INCLUDE TWO (2) COPIES OF THE REVISED

DOCUMENT AND AN EVALUATION OF THE INTERCHANGEABILITY. THE FOLLOWING DOCUMENTS AND

CHANGE DATA ARE APPLICABLE TO THE EXTENT SPECIFIED IN THIS IRPOD, THE DRAWINGS, OR

OTHER DOCUMENTS INVOKED BY THIS IRPOD. CONTRACTING AGENCY APPROVAL IS REQUIRED TO

USE EARLIER SPECIFICATION VERSIONS THAN THOSE LISTED HEREIN, EXCEPT AS IDENTIFIED

BELOW. IF NO DOCUMENT VERSION IS LISTED, THEN ANY VERSION OF THE DOCUMENT MAY BE

USED.

RAW MATERIAL REQUIRED HEREIN MAY HAVE BEEN PROCESSED OR TESTED (FOR EXAMPLE, HEAT

TREATED OR ULTRASONICALLY TESTED) AS REQUIRED BY THE RAW MATERIAL SPECIFICATION

PRIOR TO RECEIPT OF THIS ORDER USING PREVIOUS VERSIONS OF PROCESSING OR TESTING

SPECIFICATIONS. THIS PROCESSING AND TESTING NEED NOT BE REPEATED IF:

1.IT COMPLIED WITH THE APPLICABLE REQUIREMENTS OF THE

PROCESSING/TESTING SPECIFICATION VERSIONS IN EFFECT AT THE TIME OF

THE ACTUAL PROCESSING OR TESTING AND

2.ALL REQUIREMENTS OF THE RAW MATERIAL SPECIFICATION VERSION LISTED

HEREIN HAVE BEEN SATISFIED.

SECTION 6.0 IDENTIFIES SPECIAL REQUIREMENTS FOR SUBMITTAL OF THE PROCEDURES USED

FOR COMPLETED PROCESSING AND TESTING. ALL PROCESSING AND TESTING PERFORMED AFTER

RECEIPT OF THIS ORDER SHALL CONFORM TO THE PROCESSING/TESTING SPECIFICATION

VERSIONS LISTED HEREIN.

* * * ADDITIONAL ORDERING REQUIREMENTS (AOR'S) * * *

AOR'S ARE ATTACHED FOR ONE OR MORE OF THE DOCUMENTS IDENTIFIED

ON THIS IRPOD

DOCUMENT NUMBER VERSION TITLE

MILITARY SPECIFICATIONS

DRAWING PREPARER/MANUFACTURER

REVISION

MANUFACTURER'S PART NO./DRAWING NO. RSP

ACTIVITY A

1H 5307-01-675-6193 X3 STUD, BONNET CLAMP 20201103153415

MILITARY SPECIFICATION 0.87509UNC2A5.000T4GB7STAC A

INDIVIDUAL REPAIR PART ORDERING DATA PAGE 2RPTR01A

1A208CO1EA/0023A

TECHNICAL CONTACT

MIL-DTL-1222 J STUDS, BOLTS, SCREWS AND NUTS FOR

APPLICATIONS WHERE A HIGH DEGREE OF

RELIABILITY IS REQUIRED; GENERAL

SPECIFICATION FOR

IC 1 1/27/03 STUDS, BOLTS, SCREWS AND NUTS FOR

APPLICATIONS WHERE A HIGH DEGREE OF

RELIABILITY IS REQUIRED; GENERAL

SPECIFICATION FOR

MIL-S-4040 SOLENOID, ELECTRICAL, GENERAL

SPECIFICATION FOR

+ DOD-P-16232 F PHOSPHATE COATINGS, HEAVY MANGANESE OR ZINC

BASE (FOR FERROUS METALS)

+ MIL-I-45208 A INSPECTION SYSTEM REQUIREMENTS

FEDERAL STANDARDS

FED-STD-H28 A SCREW THREAD STANDARDS FOR FEDERAL SERVICES

MILITARY STANDARDS

+ MIL-STD-129 H, NOT. 1-4 MARKING FOR SHIPMENT AND STORAGE

OTHERS

ASTM A193 ALLOY-STEEL AND STAINLESS STEEL BOLTING

MATERIALS FOR HIGH- TEMPERATURE SERVICE.

ANSI/ASQC Q9001 1994 QUALITY SYSTEMS - MODEL FOR QUALITY

ASSURANCE IN DESIGN, DEVELOPMENT,PRODUCTION,

INSTALLATION, AND SERVICING

OR

QUALITY MANAGEMENT SYSTEM

REQUIREMENTS-ANSI/ISO/ASQ Q9001

VERSION 2000 OR 2008

ANSI/ISO/ASQ Q9002 1994 QUALITY SYSTEMS - MODEL FOR QUALITY

ASSURANCE IN PRODUCTION,

INSTALLATION, AND SERVICING

ANSI/ISO/ASQ Q9003 1994 QUALITY SYSTEMS - MODEL FOR QUALITY

ASSURANCE IN FINAL INSPECTION AND

TEST

DRAWING PREPARER/MANUFACTURER

REVISION

MANUFACTURER'S PART NO./DRAWING NO. RSP

ACTIVITY A

1H 5307-01-675-6193 X3 STUD, BONNET CLAMP 20201103153415

MILITARY SPECIFICATION 0.87509UNC2A5.000T4GB7STAC A

INDIVIDUAL REPAIR PART ORDERING DATA PAGE 3RPTR01A

1A208CO1EA/0023A

TECHNICAL CONTACT

+ LATER VERSIONS (IE: REVISIONS, AMENDMENTS, CHANGE NOTICES

AND/OR INTERIM CHANGES) OF DOCUMENTS IDENTIFIED BY THIS SYMBOL

MAY BE USED IN THE PERFORMANCE OF THE CONTRACT. WHICHEVER

VERSION IS USED MUST BE USED IN ITS ENTIRETY. THE LATER

VERSION MAY BE IDENTIFIED AS "MIL-DTL-" OR "MIL-PRF-" AS

APPLICABLE, WHICH IS EQUIVALENT TO "MIL-#-" (WHERE # IS AN

ALPHA CHARACTER).

3.0 TECHNICAL REQUIREMENTS

3.1 MATERIAL REQUIREMENTS

STUD, BONNET CLAMP 0.87509UNC2A5.000T4GB7STAC

THE SUBJECT CONTINUOUSLY THREADED STUD SHALL BE MANUFACTURED IN ACCORDANCE WITH

MIL-DTL-1222, TYPE IV, 7/8-9UNC-2A X 5 INCHES LONG.

MATERIAL: GRADE B7 ALLOY STEEL PER ASTM A193

MATERIAL MARKING SHALL BE APPROPRIATE FOR GRADE B7 ALLOY STEEL IN ACCORDANCE WITH

MIL-DTL-1222, TABLE I.

COATING: DOD-P-16232, TYPE Z, CLASS 3, ZINC PHOSPHATE

3.2 MANUFACTURING AND PROCESS REQUIREMENTS

STUD, BONNET CLAMP 0.87509UNC2A5.000T4GB7STAC

CLEANLINESS REQUIREMENTS:

PART(S) SHALL BE CLEANED BY ANY PROCESS OR COMBINATION OF

PROCESSES WHICH WILL ACCOMPLISH THOROUGH CLEANING WITHOUT

DAMAGE TO THE PART(S). SURFACES SHALL BE EXAMINED VISUALLY

TO DETERMINE FREEDOM FROM DIRT, CORROSION, OIL, GREASE OR

FOREIGN RESIDUE. PRESERVATIVES SHALL NOT BE USED ON PART(S)

WHICH ARE VULNERABLE TO DAMAGE BY CONTACT PRESERVATIVES.

MERCURY CONTAMINATION:THIS ITEM SHALL NOT CONTAIN AND SHALL NOT BE CONTAMINATED BY

MERCURY OR MERCURY COMPOUNDS. THIS REQUIREMENT MUST BE PASSED ON TO ALL

SUBCONTRACTORS. (FOR PROCURING ACTIVITY USE ONLY,INCLUDE MERCURY CONTROL CLAUSE

FROM NAVSEAINST 5100.3 (SERIES)).

4.0 QUALITY ASSURANCE PROVISIONS

STUD, BONNET CLAMP 0.87509UNC2A5.000T4GB7STAC

DRAWING PREPARER/MANUFACTURER

REVISION

MANUFACTURER'S PART NO./DRAWING NO. RSP

ACTIVITY A

1H 5307-01-675-6193 X3 STUD, BONNET CLAMP 20201103153415

MILITARY SPECIFICATION 0.87509UNC2A5.000T4GB7STAC A

INDIVIDUAL REPAIR PART ORDERING DATA PAGE 4RPTR01A

1A208CO1EA/0023A

TECHNICAL CONTACT

AS A MINIMUM THE SUPPLIER SHALL PROVIDE AND MAINTAIN AN INSPECTION SYSTEM WHICH

MEETS THE REQUIREMENTS OF ONE OF THE FOLLOWING:

(A) ISO 9003 (ANSI/ISO/ASQ Q9003) WITH STR-ISO 9000 SUPPLEMENT C. SUPPLEMENTS B OR

A ARE ALSO ACCEPTABLE.

(B) ISO 9002 (ANSI/ISO/ASQ Q9002) WITH STR-ISO 9000 SUPPLEMENT C. SUPPLEMENTS B OR

A ARE ALSO ACCEPTABLE.

(C) ISO 9001 (ANSI/ISO/ASQ Q9001) WITH STR-ISO 9000 SUPPLEMENT C. SUPPLEMENTS B OR

A ARE ALSO ACCEPTABLE.

(D) MIL-I-45208

(E) EXISTING INSPECTION SYSTEMS MEETING THE MORE STRINGENT REQUIREMENTS OF STR-ISO

9000 SUPPLEMENTS A OR B ARE ACCEPTABLE IN LIEU OF SUPPLEMENT C FOR LINES (A), (B)

AND (C) ABOVE.

5.0 PREPARATION FOR DELIVERY

STUD, BONNET CLAMP 0.87509UNC2A5.000T4GB7STAC

MARKING REQUIREMENTS:

MARKING AND LABELING SHALL BE IN ACCORDANCE WITH MIL-STD-129.

BAR CODE MARKING SUITABLE FOR HAND SCANNING IS REQUIRED.

IN ADDITION TO THE STANDARD MARKING REQUIREMENTS OF MIL-STD-129,

THE SELLER SHALL INCLUDE THE MANUFACTURER'S COMMERCIAL AND

GOVERNMENT ENTITY (CAGE) CODE AND THE MANUFACTURER'S REFERENCE/

PART NUMBER (MFR/PN) ON INTERMEDIATE AND UNIT PACKS.

6.0 CONTRACT DATA REQUIREMENTS

THE SELLER MUST PROVIDE THE CONTRACTING AGENCY WITH ALL OF THE

SUBMITTALS LISTED BELOW. SUBMITTALS WHICH ARE REQUIRED BY A

SPECIFICATION, BUT WHICH ARE NOT LISTED BELOW, NEED NOT BE

SUBMITTED. ONLY THOSE SUBMITTALS LISTED BELOW ARE REQUIRED.

HOWEVER, IF THE SELLER CONSIDERS A REQUIRED SUBMITTAL INAPPLICABLE

TO THIS PROCUREMENT, THE SELLER MUST SUBMIT A STATEMENT JUSTIFYING

THE EXCLUSION OF THE REQUIRED SUBMITTAL.

REQUESTS FOR APPROVAL OF PROCEDURES USED PRIOR TO RECEIPT OF THIS

ORDER SHALL IDENTIFY THE PROCESSING/TESTING SPECIFICATION VERSION

APPLICABLE AND STATE THAT THE PROCESSING AND/OR TESTING WAS

PERFORMED PRIOR TO RECEIPT OF THE ORDER. IF THE PROCEDURE THAT WAS

USED IS NOT COMPLETE, TEST REPORTS, HEAT TREATMENT RECORDS, OR

OTHER DOCUMENTATION SHALL BE SUBMITTED WITH THE PROCEDURES TO

SUBSTANTIATE THAT ALL SPECIFICATION REQUIREMENTS WERE MET.

6.1 PROCEDURES AND REPORTS

DRAWING PREPARER/MANUFACTURER

REVISION

MANUFACTURER'S PART NO./DRAWING NO. RSP

ACTIVITY A

1H 5307-01-675-6193 X3 STUD, BONNET CLAMP 20201103153415

MILITARY SPECIFICATION 0.87509UNC2A5.000T4GB7STAC A

INDIVIDUAL REPAIR PART ORDERING DATA PAGE 5RPTR01A

1A208CO1EA/0023A

TECHNICAL CONTACT

THE SELLER SHALL PROVIDE THE FOLLOWING PROCEDURE(S) AND REPORT(S) TO THE PROCURING

ACTIVITY. MANUFACTURER PROCEDURE SUBMITTALS REQUIRED BY MATERIAL AND PROCESS

SPECIFICATIONS NEED NOT BE RESUBMITTED FOR APPROVAL EACH TIME AN ORDER IS PLACED

FOR THE SAME IRPOD ITEM TO THE SAME VERSION (IE REVISION, AMENDMENT, CHANGE NOTICE

OR INTERIM CHANGE) OF THE SPECIFICATION OR STANDARD INVOKED. THE SELLER NEED ONLY

SUBMIT PROOF OF THE PRIOR APPROVAL FOR THAT ITEM AND SPECIFICATION REVISION.

ACCEPTABLE PROOF OF PRIOR APPROVAL WILL CONSIST OF A COORDINATED PROCEDURE REVIEW

SYSTEM (CPRS) APPROVAL LETTER. CPRS APPROVAL DOES NOT RELIEVE THE SELLER OF THE

RESPONSIBILITY TO COMPLY WITH ALL REQUIREMENTS IMPOSED ON ANY CURRENT AND FUTURE

PURCHASE ORDERS.

IF FIRST-TIER MANUFACTURER RETESTING OF MATERIAL IS NECESSARY, USE OF BUYER

APPROVED PROCEDURES APPLICABLE TO THE SAME VERSION OF THE SPECIFICATION OR

STANDARD INVOKED ON THE IRPOD IS ACCEPTABLE IN LIEU OF OBTAINING THE RAW MATERIAL

MANUFACTURER OR MATERIAL INSPECTION AND TEST PROCEDURES FOR APPROVAL.

WHERE ALTERNATIVE SPECIFICATIONS ARE SHOWN FOR A GIVEN ITEM, ONLY

THE DATA FOR THE SPECIFICATIONS USED IS REQUIRED. THE SELLER

SHALL SPECIFY THE FOLLOWING ON PROCEDURE(S)/REPORT(S) REQUIRING

SUBMITTAL, AS APPLICABLE, IN ORDER THAT THE PROCEDURE/REPORT CAN

BE READILY REVIEWED AGAINST THE APPROPRIATE ACCEPTANCE CRITERIA:

SPECIFICATION AND REVISION, INCLUDING AMENDMENTS, NOTICES, ETC

APPLICABLE PARAGRAPH OF THE SPECIFICATION

THE NAME OF THE SUBMITTAL

THE MATERIAL CONDITIONS (I.E., MATERIAL GRADE, CLASS, TYPE,

SIZE, COMPOSITION, ETC.).

6.1.1 PRIOR TO MANUFACTURE, FOR APPROVAL:

STUD, BONNET CLAMP 0.87509UNC2A5.000T4GB7STAC

DOD-P-16232

PREPRODUCTION PROCEDURE

6.1.3 PER THE CONTRACT DELIVERY SCHEDULE:

STUD, BONNET CLAMP 0.87509UNC2A5.000T4GB7STAC

MIL-DTL-1222

TEST REPORT (CERTIFICATE OF QUALITY CONFORMANCE)

6.2 OTHER CONTRACT DATA REQUIREMENTS

INTENTIONALLY LEFT BLANK

DRAWING PREPARER/MANUFACTURER

REVISION

MANUFACTURER'S PART NO./DRAWING NO. RSP

ACTIVITY A

1H 5307-01-675-6193 X3 STUD, BONNET CLAMP 20201103153415

MILITARY SPECIFICATION 0.87509UNC2A5.000T4GB7STAC A

INDIVIDUAL REPAIR PART ORDERING DATA PAGE 6RPTR01A

1A208CO1EA/0023A

TECHNICAL CONTACT