ESBD_514292_1778507715543_3. Smith ES Specification (2).pdf

MESQUITE ISD – SMITH ELEMENTARY SCHOOL

THERMOKOOL OR EQUAL WALK-IN SPECIFICATION

ITEM 1 – COOLER / FREEZER COMBO with installation

Manufacture: ThermoKool or Equal

Model: Custom Fabricated Item

Walk-in assembly shall consist of two (2) refrigerated compartment (16’ 6” X 10’6”):

1) 8’ 5" x 10’6" x 8’ 6" foam rail walk-in holding freezer with floor

2) 8’ 1" x 10’ 6" x 8’ 6” foam rail walk-in holding cooler with floor

Final dimensions shall be confirmed onsite by installation contractor as per the site conditions, project contract drawings and detailed herein.

1.0 General

1.1 To protect the client’s interest, no substitutions will be accepted unless by specific approval prior to bid date.

Bidders must submit to the owner ten (10) working days prior to bid opening in writing a request for approval of any equipment he/she contemplates furnishing as an alternate. The bidder must also submit with this request any deviations from the specification and contract drawings. Failure to do so will result in rejection of the proposed alternative.

2.0 Walk-In Cooler / Freezer Panel Construction

2.1 All panels shall be constructed of prefabricated sections joined together to form a room of exact dimensions as shown on the contract drawings. To assure perfect alignment and maximum strength, corner panels shall be 90-degree angles. The ceiling and floor panels shall cam lock to the wall panels.

2.2 Panels shall consist of interior and exterior metal pans precisely formed, framed with tongue and groove High

Density Hard-Nosed Foam Rail with not less than 2 lbs. per square foot density and thoroughly checked for uniformity and accuracy. The metal pans or “skins” shall be placed into steel molds and liquid urethane injected into the assembly. Urethane shall be UL approved foamed-in-place and, when completely cured, binds tenaciously to the metal skins to form a rigid 4” thick insulated panel. To insure tight joints, panel edges must be tongue and groove with a flexible vinyl gasket on the interior and exterior edges. Gaskets shall be resistant to oil, fats, water, detergents and sunlight and must be NSF approved.

2.3 The assembly must adhere to the following code and design requirements:

2.3.1 2009 US Energy Bill H.R. 6 Energy Independence Act.

2.3.2 International Energy Conservation Code 2015 C403.2.15 and C403.2.16

2.3.3 DOE Energy Security and Independence Act of 2007 Section 312

2.3.4 ASHRAE 90.1-2013 Section 6.4.5

2.3.5 Factory Mutual 4880

2.3.6 California Code of Regulations Title 20 Sections 11601 – 1608

2.3.7 NSF / ANSI – Standard 7 and Labeled Accordingly

2.3.8 International Building Codes, 2012 and 2015 - Chapter 26, Plastic, Section 2603

3.0 Insulation

3.1 Wall and ceiling panel insulation for the Cooler/Freezer shall be 4” thick foamed-in-place urethane foam with a thermal conductivity K factor of 0.12. Panel insulation shall have a 97% closed cell structure, compression strength at yield point of 30 lbs. per square inch. The insulation shall be rated self-extinguishing and fire-retardant as specified under UL Class 1 and Factory Mutual 4880. Floor to be the same as described above except heavy duty reinforced to supply 3735 lb/sf uniform load.

4.0 Fasteners

4.1 All wall, ceiling and floor panels shall be assembled with cam-action panel fasteners employing an acentric mechanism and clutch principal to align panels perfectly and compress gaskets fully, including ceiling and floor panels. Each locking devise shall consist of a cam-action, hooked locking arm placed in the “tongue” rail and a steel rod precisely positioned in the adjoining “groove” rail. By rotating the locking arm, the hook engages over the rod and with cam-action, draws the panels tightly together. Locking mechanisms shall be operated from the interior utilizing a standard hex type allen wrench, all lock holes will then be sealed with a matching vinyl plug. The required locking wrench shall be supplied as part of the walk-in. All wall, floor and ceiling panels shall have a minimum of 3 cam-locking devices never to exceed a 46” on center spacing.

5.0 Finishes

5.1 Exterior wall panels exposed to kitchen or area of view shall be Acrylume/Embossed - 26-gauge stainless steel type 304 / no. 4 finish. Interior wall panel finishes shall be galvanized/embossed white - 260-gauge

5.2 Interior ceiling panel finish shall be a minimum of .040 aluminum/smooth white - .040 Exterior to be acrylume/embossed 26-gauge.

5.3 Interior floor finish to be aluminum diamond tread brite.100 NSF aluminum/smooth.

5.4 Unexposed and/or concealed wall, ceiling and floor panels shall be finished with no less than 26-gauge acrylume/embossed.

6.0

Hinged Walk-In Doors

6.1 Cooler and Freezer doors shall be located as shown within the contract project drawings. The door section shall provide a full 4” of foam-in-place polyurethane insulation, flush in-fitting type 34” wide x 78” high.

Door and door assembly finish to be 20-gauge stainless steel inside and out. Completed door section shall be pre-wired and be an UL approved electrical assembly equipped with the following:

6.1.1 14” x 24” Triple pane view port (Heated)

6.1.2 The door gasket shall be magnetic and of a dart and retainer design that will allow for easy replacement by the end user without the need of any tools.

6.1.3 The Freezer door jamb shall have a 120 volt jamb heater mounted on four sides of the aluminum extruded jamb in a stainless steel capped electrical raceway. The heater is designed to be easily replaced without the need for special tools. The bottom of the door shall have a heater wire designed within the double door sweep forming a thermal break.

6.1.4 SureClose hydraulic door closer w/ concealed mounting.

6.1.5 Kick plates – 48” high .125 ATB, interior and exterior of door and jamb

6.1.6 Jamb guards – 48” high 16-gauge stainless steel.

6.1.7 Three (3) Kason 1346 door hinges shall be chrome plated, heavy duty, cam-lift with spring assist for a self-close design.

6.1.8 Kason 27-C Chrome latch shall be heavy-duty commercial type with inside emergency release to prevent entrapment. Latch is of dead-bolt design with both cylinder lock and padlock provision.

6.1.9 The door shall be constructed to incorporate a heavy-duty fiberglass molded pultrusion 1/8” minimum thickness, which is permanently foamed-in-place. The bottom of the door shall seal with a double blade sweep gasket. The cooler/ freezer door jamb shall be constructed of a fully welded, anodized aluminum rigid frame. The perimeter of the frame shall be not less than two inches wide thus providing an integral backing to accommodate all required hardware.

6.1.10 A stainless steel threshold shall be provided and finished to flooring height. Confirmed height from installing contractor.

6.1.11 Door opening shall be equipped with strip curtain

6.1.12 Flush mounted 1967 – 2 digital thermometers with switch, thermometer dial 2.5” 4’ probe

(STD). All systems are pre-wired, and factory tested per UL.

6.1.13 Two (2) Interior ramp, 24” deep

6.1.14 Two (2) Modularm 75LC (TempAlarm/Light Control) and two (2) Modularm IP-1 (panic alarm/light control)

7.0 Lighting

7.1 Cooler / Freezer Combo to be provided with ceiling mounted vapor proof LED light fixture with clear prismatic injected molded polycarbonate diffuser. Two (2) 48”, 120v LED 30-watt vapor proof fixtures with bulbs.

Confirm project contact drawings for quantity. Lighting level shall be a minimum of 10-foot candles measured 30” off the finished floor. Lighting conduit penetration must be filled to prevent condensation into the fixtures. Light to include 1806 LED (120v) fixture mounted to jamb and optic globe (shipped loose).

8.0 Accessories

8.1 Walk-in assembly shall be provided with the following accessories.

8.1.1 Narrow jamb pressure relief port – Kason 1825LE

8.1.2 Within cooler application Flush mounted 1967 – 2 digital thermometers with switch, thermometer dial 2.5” 4’ probe (STD). All systems are pre-wired, and factory tested per UL.

8.1.3 Silicone and butyl caulking to match panel finishes.

8.1.4 Trim molding: Trim strips between walk-in and building walls provided where shown on drawings. Constructed and finished of the same material as exterior of walk-in. Removable closure panels to enclose the area between the building and the walk-in ceilings. Panels to be fabricated of same material as walk-in exterior.

8.1.5 6” High 16-gauge stainless steel cove base at interior and exposed exterior.

8.1.6 Wainscotting exterior - .125ATB (4x8) 48” HIGH

9.0 Refrigeration

9.1.1 Condensing Unit for Holding Cooler: HTP – Russell DOE RFON130E4AEANT, Med Temp Air Cooled Scroll Condensing Unit with microchannel condenser, Liquid Line Filter/Drier and Sight Glass.1 hp, 208-

230/3/60, rla 7.2 MOPD 15, MCA 15, BTUH 8695.5. Room Temp: 35°F Ambient: 110°F. Warranty to include compressor-Motor extended to 5-years, part only, no labor.

9.1.2 Evaporator (unit cooler): HTPG – RUSSELL DOE RAL6A081ADARSF, Air defrost Low profile coil (unit cooler) with EC fan motors, Electric Expansion Valve and iNtelliGen Controller. coil 115/1/60, Fan amps 0.8

9.1.3 Condensing Unit for Holding Freezer: HTPG-RUSSELL DOE RFON250L4AEANT, Low Temp Air Cooled Condensing Unit with microchannel condenser, Liquid Line Filter/Drier and Sight Glass. 2.5 hp, 208-2

230/3/60, RLA 8.7 MOPD 20, MCA 15, BTUH 7182.5. Room Temp: -10°F Ambient: 110°F. Warranty to include compressor-Motor extended to 5-years, part only, no labor.

10 Evaporator (unit cooler): HTPG RUSSELL DOE RAL6E079DDARSF, Electric defrost Low profile coil (unit cooler) with EC fan motors, Electric Expansion Valve and KE2 OEM Evap Controller. Coil. 208-230/1/60, Fan amps 1. Defrost amps 9.8.

10.0 Obligations

10.1 Pricing to include demo and install walk-ins. Bids should include all labor and materials to complete job. Walk-ins will be removed and hauled off. New walk-ins will be accepted on site and constructed per manufacturers specs and meet local codes. Refrigeration lines will be ran to condenser (NOT TO EXCEED 30' EACH). Drains will be ran to nearest floor sink (NOT TO EXCEED 25' EACH). Refrigerant included in bid and estimated at (15lbs) per unit unless quantity specified or pre-charged. Standard crane fee included in price unless specified. Units will be started and tested for proper operation. "Turn Key" project includes all sub trades to perform all work needed on utilities including: flooring, tile, ceiling grids, painting, roof work, fire suppression, electrical, and any item regarding walk-in project. Bid includes permits and fees. Installation company is not liable for any item the city requests be brought up to code that isn't included in this bid already. Should include 1 year additional labor only coverage for second year warranty included

10.2 Walk -in assembly shall be installed with floor as shown on the project contract drawings. Contractor is to verify and coordinate floor finish and thickness before manufacturing to allow for proper clearance at the door.

Box description: Indoor Combo Box

St. Stl. Type 304 #4 finish - 20 Ga. St. Stl. Type 304 #4 finish - 20 Ga.

16' 6"

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24" Ramp

Room 2of 2

35°F Holding Cooler E107700-01 4" walls, 4" ceiling, 4 118" NSF Cart Floor 102" high, foam rail, lock walls to ceiling

Lock walls to floor Decking: single .625" plywood

Int: Galvanized/Embossed White - 26 Ga.

Ext: Acrylume/Embossed - 26 Ga.

Floor int: Aluminum Diamond Tread Brite - .125 Floor ext: Acrylume/Embossed - 26 Ga.

24" Ramp

Room 1of2

-10°F Holding Freezer E107700-01 4" walls, 4" ceiling, 4 118" NSF Cart Floor 102" high, foam rail, lock walls to ceiling

Lock walls to floor Decking: single .625" plywood

Int: Galvanized/Embossed White - 26 Ga.

Ext: Acrylume/Embossed- 26 Ga.

Floor int: Aluminum Diamond Tread Brite - .125 Floor ext: Acrylume/Embossed - 26 Ga.

2' 9112" 34"W x 78"H

FO 2' 5112" 2' 9112"

34"W x 78"H

FO 2' 9112"

8' 1" 8' 5"